The present disclosure is directed to an angle meter and, more particularly, to a digital angle meter.
Conventionally, when determining top dead center, cam centerline, or cam duration, for example, of an internal combustion engine, technicians use degree wheels. Degree wheels are large preprinted discs with graduated markings showing degrees of rotation. These wheels are fixed to the engine block and the technician can then rotate the crankshaft with a tool to record the necessary measurements. Similarly, when using a torque wrench, technicians are often required to measure the degree of rotation of a nut or bolt, for example, after applying some known quantity of torque. These measurements can be taken through the use of a mechanical angle gauge/dial. Using a degree wheel for measuring crankshaft position and a mechanical angle gauge/dial for measuring degree of rotation of a torque wrench is time consuming and tedious.
One aspect of the present disclosure provides for a wrenching device including a wrench and a digital angle meter removably attached to the wrench. The wrench includes a head for engaging a nut or a bolt, a handle, and a stem extending between the head and the handle. The head further includes a central axis about which the wrench rotates during use. The handle is for being grasped by a user. The stem and the handle extend along a common longitudinal axis of the wrench. The digital angle meter is removably attached to the wench and includes a housing, a processor, and at least one gyrometer electrically coupled to the processor. The at least one gyrometer includes a first axis extending parallel to the longitudinal axis of the wrench and a second axis extending perpendicular to the longitudinal axis of the wrench.
Another aspect of the present disclosure provides for a wrenching device including a wrench and a digital angle meter fixedly attached to the wrench. The wrench includes a head for engaging a nut or a bolt, a handle, and a stem extending between the head and the handle. The head further includes a central axis about which the wrench rotates during use. The handle is for being grasped by a user. The stem and the handle extend along a common longitudinal axis of the wrench. The digital angle meter is fixedly attached to the stem of the wrench between the handle and the head, and includes a housing, a processor, and at least one gyrometer electrically coupled to the processor. The at least one gyrometer includes a first gyrometer axis extending parallel to the longitudinal axis of the wrench.
Another aspect of the present disclosure includes an angle measuring device including a housing, a cavity, a processor, an elongated groove and an attachment mechanism. The housing has opposing first and second face portions and a perimeter portion extending between the first and second face portions. The cavity is defined within the housing. The processor and at least one gyrometer are disposed within the cavity. The at least one gyrometer is electrically coupled to the processor and includes a first gyrometer axis for measuring an angle of the device relative to a reference position. The elongated groove is formed in and extends across the second face of the housing. The attachment mechanism is disposed adjacent to the elongated groove for removably attaching the device to an elongated support member.
Yet another aspect of the present disclosure includes an angle measuring system including a sensor housing, a sensor processor and at least one gyrometer, a first wireless interface, a display housing, a display processor, and a second wireless interface. The sensor housing has opposing first and second face portions and a perimeter portion extending between the first and second face portions. The sensor processor and the at least one gyrometer are disposed within the sensor housing and the at least one gyrometer electrically is coupled to the sensor processor. The at least one gyrometer includes a first gyrometer axis for determining a measured angle of the device relative to a reference position. The first wireless interface is carried by the sensor housing and is electrically connected to the sensor processor for transmitting a signal indicative of the measured angle. The display housing is disposed separate from and movable relative to the sensor housing. The display processor is disposed in the display housing. The display device is carried by the display housing and is electrically connected to the display processor. The second wireless interface is carried by the display housing and electrically connected to the display processor. The second wireless interface is for receiving the signal from the first wireless transmitter such that the display processor receives the signal and instructs the display device to display the measured angle.
Still another aspect of the present disclosure includes a crankshaft degree tooling system for determining at least one of top piston top dead center, cam centerline, or cam duration. The system includes a crankshaft bracket and a digital angle meter. The crankshaft bracket includes a head plate portion and a stem plate portion. The head plate portion is for engaging a crankshaft of an internal combustion engine and has a central axis around which the crankshaft bracket rotates during use. The stem plate portion extends radially outward from a perimeter of the head plate portion along a longitudinal axis that is perpendicular to the central axis. The digital angle meter is removably attached to the stem plate portion and includes a housing, a processor, and at least one gyrometer electrically coupled to the processor. The at least one gyrometer includes at least a first axis extending parallel to the longitudinal axis.
The present disclosure is directed to new and improved devices, systems, and methods for measuring angles of rotation, for example, of torque wrenches, crankshafts, and other rotatable components, and for performing algorithms for the automatic determination of various calculations and measurements. This is achieved through novel configurations of electronics and/or structural components including, for example, one or more gyrometers and processors carried within a uniquely designed housing that promotes adaptability, flexibility, usability, compactness, and accuracy.
Referring now to
As shown in
Still referring to
Referring now to
As shown in the cross-sectional representation illustrated in
To further facilitate the attachment of the digital angle meter 14 to the wrench 12 of
Referring now to
The digital angle meter 14 can also optionally include a second gyrometer axis G2 that is perpendicular to the first gyrometer axis G1 for determining a position of the digital angle meter 14 relative to the stem 20 of the wrench 12. That is, during use of the device of
As mentioned above, the digital angle meter 14 further includes the memory 54 electrically connected to the processor 52. The memory stores logic executable by the processor 54 for performing a number of calculations based on information received from the at least one gyrometer 56 such as the angle of the wrench 12 relative to a reference position. The digital display 3 can then display that angle and/or the result of a related calculation. Finally, as mentioned, the digital angle meter 14 of the present disclosure includes the alarm 60, which is controlled by the processor to emit an alarm signal upon the occurrence of a predetermined condition such as when the wrench 12 of
As mentioned, the device 12 of
As the user rotates the wrench 12, the electrical circuit 27 continuously measures the angle of rotation of the wrench 12, relative to the zeroed out position, and displays the angle on the digital display 32. The digital display 32 can be configured to only display the angle of rotation in the positive direction away from the zeroed out position. That is, if the wrench 12 includes a ratcheting functioning, negative rotation back toward the zeroed out position of the wrench 12 should not be indicated on the display 32. The electrical circuit 27 can be programmed to automatically detect and ignore negative rotation sensed by the gyrometer 56, or this function can be manually operated. For example, during a manual operation, prior to initiating negative rotation, the user can depress the “Selector” button 34, or another button, to freeze the display and instruct the electrical circuit 27 to ignore the forthcoming negative rotation. Upon the wrench 12 being ratcheted back in the negative direction and into its desired position, the user can then again move the ratchet in the positive direction until resistance is reached. Upon reaching resistance, the user can again depress the “Selector” button 34 to instruct the electrical circuit 27 to continue monitoring and displaying the change in positive angular rotation away from the zeroed out position toward the desired angle.
Upon reaching the desired angle, the alarm 60 on the angle meter 14 can emit an alarm signal in the form of a beep, a buzz, a light, a vibration, etc., as indicated by block 114. In one form, the angle meter 14 can have, for example, three LED lights as a part of the alarm 60. For example, when the digital display 32 reads 90% of the target angle, a yellow LED light can be illuminated; when the digital display 32 reads 100% of the target angle, a green LED light can be illuminated; and, when the digital display reads 110% of the target angle, a red LED light can be illuminated. Alternatively, or additionally, the alarm, 60 could include an audible alarm that, for example, begins beeping when the digital display reaches 90% and steadily increases in frequency until the digital display reads 100%, at which point, the angle meter 14 emits a constant beep. The foregoing alarm scenarios are mere examples and other alarm sequences are intended to be included within the scope of the present disclosure. Once the target angle is reached, the torque wrench application of the device 12 depicted in
As mentioned, the digital angle meter 14 measures and displays the angle of the wrench 12 as it rotates around the central axis CA of the head 16. This measurement is obtained through the use of the at least one gyrometer 56, in a known manner, in combination with the logic stored on the memory 54 and executed by the processor 52.
While the digital angle meter 14 has thus far been described as being used with the wrench 12 disclosed in reference to
With the system 200 arranged and configured as described with reference to
The processor 52 of the digital angle meter 204 then automatically calculates and displays the top dead center based on the first and second stored angles α1, α2, as indicated at block 308. The top dead center (TDC) is calculated by summing the first and second angles α1, α2, subtracting that sum from 360 degrees, and dividing the difference by two. The equation is as follows: TDC=[360−(α1+α2)]/2.
At this point, if the user is done, the user may depress the “Selector” button 34 for a few seconds to turn off the digital angle meter 204, as indicated by blocks 310, 312 in
When the CPC measurement is selected, the user rotates the engine until a dial caliper fixed to the engine in a known manner reads 0.050″ and depresses the “Selector” button 34 to save a first angle β1 associated with the first 0.050″ caliper position, as indicated at block 324 of
If the user is interested in performing another CPC measurement, the user can depress the “Up” button 38 on the digital angle meter 204 to return to block 324 of
For the sake of description, if the user wishes to quit, the digital angle meter 204 scrolls back through the options, as indicated by blocks 320, 336, and 338. Thus, the user has the option to pursue another TDC measurement if desired, as indicated at block 336, for example.
If the user wishes to pursue a cam profile duration (CPD) measurement, the user presses the “Selector” button 34, as indicated at blocks 320, 322. Then, as indicated at block 340, the user rotates the crankshaft of the engine until a dial caliper fixed to the engine in a known manner gives some reading and depresses the “Selector” button 34 to store a first angle γ1 associated with this first position. Identifying the first position may require the user to move the crankshaft back and forth in small increments to identify the precise location of the first reading taken by the dial caliper. Then, as indicated by block 342, the user continues to rotate the crankshaft of the engine until the dial caliper peaks and drops back down to a reading of zero lift and depresses the “Selector” button 34 to store a second angle γ2 associated with this second position. Again, identifying this second position may require the user to move the crankshaft back and forth to precisely identify when the dial caliper returns to zero. Similar to that mentioned above with respect to calculating TDC and CPC, instead of pressing the “Selector” button 34 to initiate the storage of the first and second angles γ1, γ2 at blocks 340 and 342, respectively, the digital angle meter 204 itself could be configured such that when the at least one gyrometer 56 detects that the crankshaft bracket 202 has stopped moving for a predetermined period of time, for example 2 seconds, the digital angle meter 204 automatically stores the first and second angles γ1, γ2.
With the first and second angles γ1, γ2 determined and stored in the memory 54, the processor 52 of the angle meter 204 automatically calculates and displays the cam profile duration (CPD), as indicated at block 344. The cam profile duration (CPD) is calculated by subtracting the first angle γ1 from the second angle γ2. That is, the equation is as follows: CPD=γ2−γ1.
Once the cam profile duration is calculated and displayed, the digital angle meter 204 enables the user to decide to pursue another CPD measurement, as indicated by blocks 346 and 348, or return to previous menus, as indicated at blocks 346 and 350. Pursuing another CPD measurement returns the process to block 340, as illustrated, while returning to previous menus returns the process to block 320. When the user is ultimately done using the system 200, the “Selector” button 34 can be depressed and held for a few seconds to turn the power off. Upon restarting the system 200, the previous measurements will remain stored in the memory until new measurements are taken.
Thus, from the foregoing, it should be appreciated that the devices and systems disclosed herein provide for accurate, repeatable, and predictable measurement techniques for torque wrenches, as well as crankshaft degree measuring tools.
While the system 200 of
While the various devices and systems described thus far have included digital angle meters 14, 204 equipped with display and alarm components carried on-board the same component that performs the measuring, calculating, etc., in an alternative version, the digital angle meter 14, 204 can be divided up into two components, as depicted in
The display component 404 is therefore equipped to receive signals from the sensor component 402 and display the desired information. Accordingly, the display component 404, as depicted in
While
The system 400 disclosed with references 9-11 advantageously enables a user to position the display component 404 at a location remote from the sensor component 402. This could be beneficial in working environments where the user may not be able to gain a direct line of sight to the display 32 on the digital angle meters 12, 204 described above. With the system 400, the user could, for example, mount the display component on a work bench, wall, or other location, where the display 422 could be easily viewed by the user and other workers. Furthermore, my separating the display 422 and alarm 424 from the sensor component 402, the size of the sensor component 402 can be reduced, which may enable the system 400 to be used in situations where the larger angle meters 14, 204 are too large and cumbersome.
In view of the foregoing, it should be appreciated that the present disclosure is not intended to be limited to the specific examples disclosed, but rather, also includes any foreseeable alternative constructs that a person having ordinary skill in the art would understand to be logically included.
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