The presently disclosed subject matter is directed to a digital interface cable for use with communications equipment (e.g., NATO 5-pin and 6-pin radios) and to methods of making and using the disclosed interface cable.
HF/VHF/UHF Digital Communication encompasses a large variety of radio communication techniques that utilize digital tones to transmit information over the airwaves. The tones are produced by digital signal processing algorithm (DSPA) software on a computer and are carried by an interface cable from the computer's internal or external sound card to the radio. The tones can efficiently transmit a wide range of data. Using appropriate equipment (e.g., a computer with an appropriate soundcard device, DSPA software such as FLDIGI (Fast Light Digital) and a properly configured interface cable), the functionality of a radio can be significantly increased. Particularly, digital communications enabled through a Digital Communications Kit are generally more resilient to interference, possess error correction features, have a much higher data rate, and enable the transfer of image, text, or other files through radios that do not normally possess similar capabilities. Such features are especially advantageous during times of crisis, emergencies, and/or national disasters when standard communication methods are often disrupted. For example, radio digital communications enable the transmission of critical command and control information, such as evacuee lists, inventories, weather forecasts, directions to aid locations, situation updates, and the like. Attempting similar digital communications with traditional voice communications has proven to be extremely slow, tedious, and prone to transcription error. In addition, replicating other features of digital communications (such as sending digital files or images) is impossible using traditional voice communications.
Commonly, the military is employed in environments where the existing communications infrastructure of a local populace is damaged, degraded, or destroyed (e.g., during natural disasters, combat environments, or in non-combatant evacuation conditions). In such situations, a non-standard digital communications capability would prove to be extremely valuable and would expand the interoperability of military forces with local authorities, non-government organizations, volunteers, and/or mission partners. Currently, the limiting factor preventing the implementation of a non-standard digital communications capability is the digital communications interface cable. Most radios currently employed by the U.S. Military utilize standard NATO 5-PIN and 6-PIN connectors as an audio and data interface. Although the market is not extensive, digital communications interface cables are commercially available for most civilian and HAM radios. However, there is currently no interface cable available to support NATO connector capable radios. It would therefore be beneficial to provide a digital communications cable configured for use with a variety of digital communications equipment, such as NATO equipment.
The presently disclosed subject matter is directed to a digital communications interface cable. Specifically, the cable comprises a category 6 (CAT6) cable defined by a first end and an opposed second end. The interface cable includes a 5-pin or 6-pin connector positioned at the first end of the CAT6 cable. The interface cable further includes an RJ45 connector positioned at the second end of the CAT6 cable. The CAT6 cable includes a plurality of interior wires that span a length of the cable, and each pin of the 5-pin or 6-pin connector is attached to an interior wire of the CAT6 cable. The digital communications interface cable is configured to connect a radio to the sound card of a computer. Advantageously, one advantage of the presently disclosed subject matter is the ability to bridge the gap between the radio and a computer that has DSPA software on it. Any type of computer could be used (Raspberry Pi™, a laptop computer, a desktop, or any other type of computing device capable of running DSPA software and an appropriate soundcard device configured to electrically isolate the radio from the computer. Historically, these are non-standard and are sold as an external soundcard device separate from a computer's internal soundcard).
In some embodiments, the 5-pin or 6-pin connector is configured for mating with a radio output plug.
In some embodiments, the digital communications interface cable further includes a ferrite core affixed at the second end, between the CAT6 cable and the RJ45 connector.
In some embodiments, the computer is selected from one or more of the following: a laptop, desktop, Raspberry Pi™, or other small board computer. The soundcard device can be selected from a Tigertronics Signal Link™ or equivalent product from Velox Solutions™, EvriTECH™, and/or EVCON Group™.
In some embodiments, the 5-pin or 6-pin connector comprises an outer shield and a recessed face comprising 5 or 6 pins.
In some embodiments, each pin has a function selected from one of the following: common ground for audio, radio audio output, push to transmit release to listen line, microphone input, analog data input for transmission or digital data clock out, digital data mode select, direct current (DC) power, retransmission, ground for digital data, digital data for transmission input.
In some embodiments, there are no wires connected to a center pin of the 6-pin connector.
In some embodiments, each pin of the 5-pin or 6-pin connector is attached to an interior wire of the CAT6 cable is attached via soldering.
In some embodiments, the 5-pin or 6-pin connector comprises resin surrounding connections between the wires of the CAT6 cable and each pin.
In some embodiments, the resin is selected from polyetherimide, polyphenylene sulfide, polyether ether ketone, polyethersulfone, polyphenylsulfone, polyphenyleneether, or combinations thereof.
In some embodiments, the digital communications interface cable includes a portion of heat shrink tubing positioned at the first end, second end, or both of the CAT6 cable.
In some embodiments, the digital communications interface cable further comprises a nylon braided material positioned over an exterior surface of the CAT6 cable.
In some embodiments, the presently disclosed subject matter is directed to a kit comprising the disclosed digital communications interface cable.
In some embodiments, the kit further comprises a computing device, digital signal processing algorithm software, and an electrically isolated computer sound card configured to send and receive audio signals, tones, or both.
In some embodiments, the presently disclosed subject matter is directed to a method of coupling a radio with an external soundcard device of a computer. Specifically, the method comprises attaching the 5-pin or 6-pin connector of the digital communications interface cable of claim 1 to a receiving socket on the radio. The method includes attaching the RJ45 connector to a receiving end of the digital communications device, whereby the radio is mated with the digital communications device.
In some embodiments, the external soundcard device is directly integrated into the cable, replacing the RJ45 connector and terminating in a standard USB A male connector. Thus, the interface cable connects to a sound card device of a computer at one end and a radio with NATO connector at the other end.
For the purpose of promoting an understanding of the principles of the present disclosure, reference will now be made to preferred embodiments and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended, such alteration and further modifications of the disclosure as illustrated herein, being contemplated as would normally occur to one skilled in the art to which the disclosure relates.
Articles “a” and “an” are used herein to refer to one or to more than one (i.e., at least one) of the grammatical object of the article. By way of example, “an element” means at least one element and can include more than one element. It will be further understood that the terms “comprises,” “comprising,” “includes,” and/or “including” when used herein specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Unless otherwise indicated, all numbers expressing quantities of components, conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term “about.” Accordingly, unless indicated to the contrary, the numerical parameters set forth in the instant specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by the presently disclosed subject matter.
As used herein, the term “about”, when referring to a value or to an amount of mass, weight, time, volume, concentration, and/or percentage can encompass variations of, in some embodiments+/−20%, in some embodiments+/−10%, in some embodiments+/−5%, in some embodiments+/−1%, in some embodiments+/−0.5%, and in some embodiments +/−0.1%, from the specified amount, as such variations are appropriate in the disclosed packages and methods. Thus, the term “about” is used to provide flexibility to a numerical range endpoint by providing that a given value may be “slightly above” or “slightly below” the endpoint without affecting the desired result.
As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Relative terms such as “below” or “above” or “upper” or “lower” or “horizontal” or “vertical” may be used herein to describe a relationship of one element, layer, or region to another element, layer, or region as illustrated in the drawing figures. It will be understood that these terms and those discussed above are intended to encompass different orientations of the device in addition to the orientation depicted in the drawing figures.
The embodiments set forth below represent the necessary information to enable those skilled in the art to practice the embodiments and illustrate the best mode of practicing the embodiments. Upon reading the following description in light of the accompanying drawing figures, those skilled in the art will understand the concepts of the disclosure and will recognize applications of these concepts not particularly addressed herein. It should be understood that these concepts and applications fall within the scope of the disclosure and the accompanying claims.
All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention, and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any unclaimed element as essential to the practice of the invention.
Unless otherwise defined, all technical terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
The presently disclosed subject matter is directed to a digital communications interface cable that can be used with a variety of devices, such as (but not limited to) radios and NATO connector capable radios. The term “cable” broadly refers to any structure capable of carrying a signal, such as a bundle of electrical wires. “Interface cables” include any type of cable that enables digital communications (e.g., messages, photographs, images, audio, video, multimedia clips, attached filed, and/or any other data items). “NATO radios” refer to radios and other communication devices utilized by a number of North Atlantic Treaty Organization (NATO) armed forces. The disclosed interface is configured to couple a NATO radio to a sound card device of a computer. In this way, cable 5 replaces a military handset. Military handsets are often required for voice communicators, but cable 5 connects the disclosed radio to a computer for digital communications.
As illustrated in
Thus, the disclosed interface cable includes a NATO connector positioned at first end 10, thereby allowing interface cable 5 to be electrically connected to a mating connector on a network radio. Connector 20 can be a standard military connector used by U.S. and NATO Armed Forces as an interface for data and audio connections. For example, speakers, microphones, push to transmit devices, headsets, handsets, and/or cryptographic equipment can utilize connector 20 to interface with a radio. The term “radio” broadly includes any device used to wirelessly transmit and receive impulses or signals representing data, information, and/or messages. The term “speaker” broadly refers to any type of electroacoustic transducer configured to convert an electrical signal into audible sound. The term includes electrodynamic loudspeakers (or just “loudspeakers”), piezoelectric speakers, flat panel speakers, plasma arc speakers, and the like. The term “microphone” refers to any acoustic-to-electric transducer or sensor that converts sound in air into an electrical signal. The term “push to transmit” refers to systems wherein pushing a button or key closes a circuit that triggers the radio to transmit whatever signals it is receiving through an audio port (e.g., audio from a human voice or the audio tones from a DSPA).
The term “headset” refers to x. The term “handset” refers to all types of headsets, headphones, and other head worn audio playback devices, such as for example circumaural and supra-aural headphones, ear buds, in ear headphones, and other types of (wearable) earphones. The term “cryptographic equipment” broadly refers to a radio set, a network encryptor, a feeder encryptor, an encrypting audio receiver, an encrypting terminal, and the like.
As shown, connector 20 includes shield 30 comprising a series of interior screw threads 31 that can be used to reversibly attach the connector to a corresponding socket 35, as shown in
Each pin 45 includes a unique function, such as (but not limited to) common ground for audio, radio audio output (e.g., to drive a handset speaker), push to transmit release to listen line, microphone input, analog data input for transmission or digital data clock out, and/or digital data mode select. The middle pin can be used as a source of DC power to power accessories (e.g., for speaker microphones), retransmission, ground for digital data, digital data for transmission input. In some embodiments, there are no wires connected to the center pin, allowing for a future modification.
As set forth above, interface cable 5 includes a length of CAT6 cable 25 positioned adjacent to connector 20. One embodiment of cable 25 is illustrated in
As illustrated in
Once the soldered connections are complete between the CAT6 cable and corresponding pins 45, a durable, weatherproof hot resin 52 can be extruded into the connection cavity to reinforce and insulate the connections between wires 55 and pins 45, as shown in
After reassembling the connector by attaching the barrel end of connector 25 (as shown in
As noted above, second end 11 of the disclosed interface cable 5 includes RJ45 plug connector 26 that interfaces to external sound card devices. One embodiment of the plug connector is illustrated in
RJ45 plug connectors typically feature eight pins to which the wire strands of a cable interface electrically. Each plug has eight locations spaced about 1 mm apart into which individual wires are inserted using special cable crimping tools. The industry calls this type of connector 8P8C, shorthand for eight position, eight contact. Ethernet cables and 8P8C connectors must be crimped into the RJ45 wiring pattern to function properly.
The plug connector can be assembled on the second end of the CAT6 cable according to standard practice. In some embodiments, the attachment between the CAT6 cable and the plug connector can be reinforced with a section of heat shrink tubing 29, as described above and shown in
In some embodiments, the external soundcard device is directly integrated into the cable, replacing the RJ45 connector and terminating in a standard USB A male connector, as shown in
The term “sound card” refers to an internal expansion card that provides input and output of audio signals to and from a computer under the control of computer programs. Sound functionality can also be integrated onto the motherboard, using components similar to those found on plug-in cards. The integrated sound system is often still referred to as a sound card. Sound processing hardware is also present on modern video cards with HDMI to output sound along with the video using that connector; previously they used a S/PDIF connection to the motherboard or sound card. Typical uses of sound cards or sound card functionality include providing the audio component for multimedia applications such as music composition, editing video or audio, presentation, education, and entertainment (games) and video projection. Sound cards are also used for computer-based communication such as voice over IP and teleconferencing.
Sound cards use a digital-to-analog converter (DAC) that converts recorded or generated digital signal data into an analog format. The output signal can be connected to an amplifier, headphones, or external device using standard interconnects, such as a TRS phone connector. A common external connector is the microphone connector. Input through a microphone connector can be used, for example, by speech recognition or voice over IP applications. Most sound cards have a line in connector for an analog input from a sound source that has higher voltage levels than a microphone. In either case, the sound card uses an analog-to-digital converter to digitize this signal. Some cards include a sound chip to support the production of synthesized sounds, usually for real-time generation of music and sound effects using minimal data and CPU time. The card may use direct memory access to transfer the samples to and from main memory, from where a recording and playback software may read and write it to the hard disk for storage, editing, or further processing.
In some embodiments, nylon braid 70 that functions are a protective cable armor can be applied over CAT6 cable 25. In some embodiments, the braid can be slid over at least a portion of the plug connector and/or connector 20, as shown in
As a final step, a small ferrite core 75 can be affixed to the RJ45 side of the interface cable in some embodiments. For example, the attachment hardware can be snugly snapped onto the CAT6A cable 25 on top of the nylon braid armor, as shown in
Cable 5 can be configured in any desired length, such as about 2-3 feet. Thus, the cable can have length of at least about (or no more than about) 1-10 feet (e.g., at least/no more than about 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 feet). The term “length” refers to the longest straight line distance between first and second ends 10, 11.
Interface cable 5 can be included as part of a Non-standard Digital Communications kit frequently used by the military. As shown in
The primary operators of NATO connector capable radios domestically are the National Guard and local, state and, federal law enforcement entities. Since the Amateur Radio Emergency Services (ARES) within the United States encourages digital communications during times of crisis, emergencies, and/or national disasters, it would be highly advantageous to integrate into communication networks with organic communication equipment. Improving interoperability in such scenarios can facilitate ongoing command and control efforts, as well as increase the efficient allocation of time, resources, and manpower.
Further, it is common for two nations to possess different communications technology and/or equipment. In the United States, many foreign allies and partner forces utilize commercially available equipment, even within their military units. Thus, secure communication between U.S. forces and a partner force or element can prove challenging since U.S. cryptographic methods are highly restricted and protected. In such instances, Non-standard Digital Communication kits can be utilized to enable encrypted communication between the two elements using either open-source or proprietary encryption software hosted on the kit computer system.
Many modifications and other embodiments of the inventions set forth herein will come to mind to one skilled in the art to which these inventions pertain having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the embodiments of the invention are not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the invention. Moreover, although the foregoing descriptions and the associated drawings describe example embodiments in the context of certain example combinations of elements and/or functions, it should be appreciated that different combinations of elements and/or functions may be provided by alternative embodiments without departing from the scope of the invention. In this regard, for example, different combinations of elements and/or functions than those explicitly described above are also contemplated within the scope of the invention. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.