The invention concerns a digital printing or copying machine for one-sided or double-sided printing on a substrate while using at least one toner.
Digital printing or copying machines work, for example, by the electrophotographic process, in which a latent electrostatic image is developed by charged toner particles. These are transferred to an image receiver substrate, hereinafter, the substrate. Thereafter, the image that has been developed and transferred to the substrate is fixed by heating and melting the toner particles. Contact methods are often used to melt the toner particles, during which the toner particles are brought into touching contact with corresponding devices, such as hot rolls or rollers. The drawback is that the use of silicone oil as separating agent is generally required to prevent a sticking of the melted toner to the heating device. Furthermore, the construction, the maintenance, and the operating costs of these touch type heating devices are substantial and, thus, cost intensive. Moreover, the error rate produced by the contact heating devices is relatively high. Furthermore, noncontact heating devices and methods are known for fixing the toner that has been transferred to paper (for example), in which the toner particles are melted, for example, by heat from thermal/microwave radiation or by hot air.
The contact and the noncontact melting methods use, for example, a toner whose glass transition temperature (TG) lies in a range of 45° C. to 75° C. The glass transition temperature, in which the toner starting from the solid state begins to become soft, can be influenced by the choice of the raw materials and by adding certain additives to the toner. In a fixation device having at least one heating device for the toner, both the toner and the substrate itself is heated. In order to make sure of a good fixation of the toner on the substrate, the surface temperature of the substrate must be in the region of the glass transition temperature of the toner or higher. The toner will reach or exceed the glass transition temperature (TG) already in the region of the heating device.
There are familiar printing and copying machines in which the substrate is printed or coated on both sides, and either the very same image generating and transferring device and heating device are used for the printing on the front and back side, or a separate image generating and transferring device and heating device are used. In order to fix the toner image, the substrate is frequently taken by a transport belt, on which the substrate is placed, past the at least one image generating and transferring device and the corresponding heating device. In this case, a first toner image is initially transferred to a first substrate side and then fixed. After this, a second toner image is transferred and fixed on the second substrate side. Therefore, when melting the second toner image, the first substrate side with the already fixed first toner image located on it lies on the transport belt. The disadvantage here is that, during the melting of the second toner image, the first toner image can become heated to such an extent that it becomes soft and has a tendency to stick to the transport belt. This can lead to several undesirable effects: due to the sticking, a substrate jam can occur when taking the substrate from the transport belt to a subsequent part of the machine. Furthermore, the appearance of the toner image can change in the areas where it sticks to the transport belt. This results in problems of image quality, for example, the toner image has an irregular gloss.
The purpose of the invention is to specify a machine in which a two-sided printing on a substrate is possible with simultaneous high quality of the images or coatings placed on the front and back side of the substrate. To accomplish the purpose, a digital printing or copying machine is proposed, having at least one fixation device, which serves to fix a toner image that has been transferred to a substrate. The toner image can be monochromatic or multicolored. In connection with the present invention, by “toner image” is meant also a coating having at least one toner layer. The substrate can be, for example, a sheet or a continuous web, which consists of paper or carton, for example. In order to fix the liquid or dry toner on the substrate, it is taken past a heating device, which is part of the fixation device. The printing or copying machine according to the invention is distinguished by a guide device for free floating movement of the substrate in the effective range of the heating device. By “free floating” is meant that the substrate has no contact with any other surface, such as a transport belt, a support plate, or the like. If the substrate is being printed on both sides, it has a first toner image on one side (the underside), which is already fixed on the substrate, when a second toner image, which has been transferred to the other, second side of the substrate (the top side), is being melted by the heating device. In this process, the first toner image can be heated to the extent that it tends to cling/stick if it comes into contact with a surface. But since according to the invention the substrate is free floating as it moves during the melting process of the second toner image, at least until the first toner image has cooled down so much that it no longer has a tendency to stick to surfaces, a damaging or impairment of the quality of the first toner image can be ruled out. Therefore, it is possible to ensure a uniform image quality and a uniform gloss of the toner images on the front and back side of the substrate. It should be noted that the front side of the substrate depending on how it is viewed can form either the topside or the underside, that is, the first toner image can be located on the front side or the back side of the substrate. The same holds for the second toner image.
In one advantageous sample embodiment of the machine, it is specified that the floating condition of the substrate be achieved by at least one air cushion acting on the topside and/or underside of the substrate containing the toner image being fixed. An additional function of the air cushion can consist in cooling the substrate and, if necessary, a toner image already fixed on the substrate. For this purpose, the air used to generate the air cushion has a correspondingly low temperature. It is also possible to preheat the substrate at the same time by the air cushion. For this, appropriately warm or hot air will be placed on the substrate.
In the detailed description of the preferred embodiment of the invention presented below, reference is made to the accompanying drawings, in which:
The fixation device 3 has a heating device 13 for melting the toner image onto the substrate topside 7, which in this sample embodiment throws hot air onto the substrate 5. The air flow 15 indicated by an arrow impinges essentially perpendicularly on the substrate topside 7.
The machine 1, furthermore, comprises a guide device 17 for the substrate 5, which serves to guide the substrate 5, free floating, at least in the effective range of the heating device 13, that is, the guide device 17 prevents the substrate's underside 9 from making contact with a surface while the toner image located on the substrate's topside 7 is being melted. The guide device 17 here has a first blowing device 19 (not represented more precisely), which comprises several nozzles which can be directed against the substrate underside 9 to expose the substrate to air under an excess pressure. The air jets 21 emerging from the nozzles, shown by arrows, impinge on the substrate underside 9 at an angle other than 90°. The orientation of the air jets 21 here is chosen such that they each have one directional component perpendicular to the substrate underside 9 and one directional component relatively parallel to the transport direction 11 of the substrate 5. The air jets 21 have the effect of forming an air cushion between the substrate underside 9 and a wall 23, which prevents the substrate underside 9 from making contact with the wall 23, for example, a perforated plate having the nozzles. Since the air jets 21 are also pointed in the transport direction 11, the air stream serving to generate the air cushion also contributes somewhat to the movement of the substrate 5 in the transport direction 11. The air stream 15 placed by the heating device 13 on the substrate topside 7 and the air stream generated by the first blowing device 19 on the opposite side of the substrate are attuned to each other so that the substrate 5 exists in a floating state in the effective range of the heating device 13, i.e., it has neither contact with the heating device 13 nor with the wall 23 situated underneath the transport plane. A suitable control unit, not represented in the Figures, controls the position of the substrate 5 between the heating device 13 and the wall 23, as well as the transport speed of the substrate, by appropriately adjusting in particular the air stream 15 and the air stream generated by the first blowing device 19. The distance of the substrate from the heating device and from the wall 23 is likewise adjustable. Such a control unit can also be provided in the following sample embodiments, in which the substrate is impinged upon by one air stream or several air streams.
The guide device 17 represented in
At the side of the second base plate 33 turned away from the free space 35, at a distance from it, there is arranged a protection plate 41, which runs parallel to the second base plate 33. The relatively thin protection plate 41, which can be formed by a foil, for example, has no through openings, so that when pressurized air is applied to the intermediate space 43 between the second base plate 33 and the protection plate 41 as indicated by an arrow 45 the pressurized air gets through the through openings 37 to create an air cushion between the second base plate 33 and the substrate's topside 7.
The second base plate 33 and the protection plate 41 are made from a material transmissible to radiation and as can be seen from
The second base plate 33 is preferably cooled down by the pressurized air flow within the intermediate space 43, which is established when the blowing device 31 is activated, so that it is not heated above a critical temperature at which the substrate 5 would ignite in event of a touching contact between it and the second base plate 33.
In order to maintain the substrate 5 in a floating condition in the effective range of the radiative device 24, as depicted in
In the part of the microwave resonator 49 lying above the transport path of the substrate 5 there is integrated a second pressure chamber 59, which has an opening 61 facing the substrate transport path, being covered by a perforated plate 63, which is preferably made from the same material as the perforated plate 57. This has a number of through openings and/or slots which act as nozzles when exposed to pressure from the second pressure chamber 59 through a preferably gaseous medium. The first and second pressure chambers 53, 59, which can preferably be subjected to pressurized air, are connected either to a common supply source of pressurized air or each to a separate supply source of pressurized air. When the pressure chambers 53, 59 are subjected to pressurized air, an air jet is directed onto the topside 7 or underside 9 of the substrate 5 through the openings and possibly the slots in the perforated plates 57, 63, respectively. In this way, an air cushion is created on both the topside and underside of the substrate, which are attuned to each other so that the substrate 5 is taken free floating through the slitlike opening 51 in the microwave resonator 49 as represented in
Therefore, sufficient pressurized air is applied to the substrate 5 by the first pressure chamber 53 and the perforated plate 57, so that it floats almost weightlessly above the lower part of the microwave resonator 49. The strength of the air cushion is adjusted so that the distance between the substrate 5 and the upper perforated plate 63 is at least so large that a jamming of the substrate inside the slit-like opening 51 is prevented. In this sample embodiment (as mentioned), a second pressure chamber 59 is provided in the upper part of the microwave resonator 49, by which a second air cushion can be created between the substrate topside 9 and the upper part of the microwave resonator 49. In this way, any contact between the substrate 5 and the perforated plate 63 can be virtually excluded. In a sample embodiment not represented in the FIGS., the second pressure chamber 59 is omitted and the free floating condition of the substrate 5 within the heating device 13 is accomplished entirely by the air cushion created by the first pressure chamber 52 on the underside 9 of the substrate 5.
The pressurized air applied to the substrate 5 by the pressure chambers 53, 59 can be preheated, which enhances the effectiveness of the heating device 13. It is possible to implement zones with differing temperature looking in the direction of transport 11 of the substrate 5. Preferably, in the entrance region of the substrate 5 into the opening 51, very hot air is applied to the substrate 5 by the pressure chambers 53, 59, which supports the melting of the toner image, while cooler pressurized air is applied to the substrate 5 in the exit region of the opening 51, in order to cool it. For this, the pressure chambers 53, 59 are each divided into at least two separate pressure chambers looking in the substrate transport direction 11 as indicated by the broken line 65.
In
In the position of the pivoting lever 71 represented in
In order for the holding device 67 to move according to a desired trajectory, instead of the at least one pivoting lever 71 there can also be a linkage, a crank and rocker mechanism, or a wheelwork or the like. The important thing is that the trajectory of the holding device 67 is chosen such that the substrate 5 has no contact with the microwave resonator 49 as it is transported through it. Of course, the embodiment of the guide device 17 described by means of
As an alternative, the holding device 67 can also have a grabbing device, by which the substrate 5 can be clamped.
In addition to or instead of the slit-like opening 79, the strip 77 can also have several suction openings formed by boreholes.
The heating device 13 is followed looking in the direction of transport 11 of the substrate 5 by a cooling device 91, which serves to cool the substrate and the toner image located on it. The cooling device 91 is followed by another two guide elements 93 and 95, which lead the substrate 5 into a nip formed between two transport rollers 97 and 99.
Regarding the function of the guide device 17: the substrate 5 lying flat on the transport belt 87 is taken by a movement of the transport belt 87 in the transport direction 11 to the fixation area. In the region of the roller 85, the transport belt 87 is taken back to the start of the transfer stretch. The substrate 5 continues to move in the transport direction, so that its front edge 101 is pushed out beyond the roller 85. The substrate 5 is then pushed by the transport belt 87 underneath the heating device 13 and the cooling device 91 past them, until the front edge 101 of the substrate 5 ends up in the nip between the transport rollers 97, 99 and is grabbed by them and transported further. As can be seen from
In order to support the substrate 5 in the area of the heating device 13 and the cooling device 91, so that it does not buckle, the substrate's underside 9 can be struck with pressurized air from underneath, by a blowing device (not shown), as indicated by arrows 103.
In the sample embodiment represented in
Basically, any wavelength region of this UV lamp can be used for the melting. However, the UV range is preferred, because the toners which are used generally absorb the electromagnetic radiation in this spectrum very well and the intensity of the light sources is very high in this region. In the infrared region, the toner or toners of the toner image and the substrate absorb the radiation very well, but the light sources often do not have sufficient intensity in this region, or the light source, such as a CO2 laser, is too expensive. The radiative device can also have a xenon flash lamp, for example, by which light pulses are applied to the toner image in order to melt it. In another embodiment of the heating device, it applies hot air to the toner image in order to melt it. However, it is very difficult to transmit enough energy in a short time (low effective range of the heating device). In order to improve the energy transmission, steam can also be mixed in with the hot air. In another variant embodiment of the heating device 13, it bombards the toner image with microwave radiation.
It should be noted that often one of the microwave resonators 105, 107 is sufficient to melt the toner image in the desired manner. Therefore, one can omit one of the two microwave resonators. In order to achieve a homogeneous heating with only one microwave resonator with a standing wave field, the standing wave field must oscillate periodically perpendicular to the direction of advancement/transport of the substrate in suitable fashion. The width b1 of the microwave resonator 105 and the width b2 of the microwave resonator 107 preferably lie in a range of 2 cm to 4 cm. The microwave resonators emit microwaves having a frequency of 2450 GHz, for example. The two microwave resonators serve to guarantee a homogeneous heating of the toner image. It should be noted that the guide device 17 described by
The patent claims submitted with the application are proposed formulations, without detriment to the securing of a further patent protection. The applicant reserves the right to claim still other combinations of features, disclosed thus far only in the description and/or the drawings.
References used in subsidiary claims point to the further configuring of the object of the main claim with the features of the particular subsidiary claim; they are not to be taken as a renunciation of obtaining an independent, substantive protection for the combinations of features of the subsidiary claims thus referred.
The sample embodiments are not to be taken as a limitation of the invention. Rather, many changes and modifications are possible in the context of the present disclosure, in particular, such variants, elements and combinations and/or materials, which the practitioner can deduce with regard to the solution of the problem, for example, by combination or modification of individual features or elements or method steps that are contained in the drawings and described in conjunction with the general specification and forms of embodiment, as well as the claims, and which by combined features lead to a new object or to new method steps or sequences of method steps.
Number | Date | Country | Kind |
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100 64 583 | Dec 2000 | DE | national |
101 43 988 | Sep 2001 | DE | national |
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Number | Date | Country | |
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20020191993 A1 | Dec 2002 | US |