The present invention relates to a process for producing dihydrogen starting from formic acid.
It also relates to the use of the dihydrogen produced by the process of the invention, in a fuel cell, in a combustion engine, in the production of ammonia and methanol, in petroleum refining, and in the metallurgy, electronics and food sectors.
The invention further relates to a method for producing energy, comprising a step of producing dihydrogen from formic acid by the process according to the invention.
Dihydrogen or H2 is an attractive fuel that is carbon-free and can be used for supplying fuel cells and can thus serve as an alternative to carbon-containing fossil fuels.
Dihydrogen can only perform its role of energy carrier if it can be stored efficiently, at limited cost and in acceptable conditions of safety.
As dihydrogen is a gas that is characterized by a low volumetric energy density (0.010 MJ/L), at atmospheric pressure (1±0.3 atm) and room temperature (20±5° C.), notably compared to diesel (38.6 MJ/L), storage of H2 in a dense liquid or solid form is therefore necessary to facilitate its transport and distribution. In this context, various methods of storage are being studied. At atmospheric pressure (1±0.3 atm) and room temperature (20±5° C.), a volume of 11 m3 is required to store 1 kg of dihydrogen.
Current storage technologies compress dihydrogen at high pressure (>700 bar) or liquefy it at −253° C. to reach respective densities of 42 and 70 kgH2/m3. Storage in the form of metal hydrides, such as MgH2, makes it possible to reach densities of 110 kgH2/m3. Basically, these methods consume a lot of energy: they may consume up to a third of the energy contained in the gas, and are associated with additional risks (high pressures, metal hydrides that are reactive with respect to water, etc.). For example, a pressure of 700 bar or more presents safety problems. The reactivity of the metal hydrides with respect to water poses problems of stability of the storage material. In fact, after hydrolysis, the metal hydrides, for example MgH2, are unusable for storing H2.
Storage of H2 in the form of formic acid offers many advantages as it makes it possible to reach a good density of dihydrogen (53 kgH2/m3) at atmospheric pressure (1±0.3 atm) and room temperature (20±5° C.). Moreover, formic acid is of low toxicity and is noncorrosive in a dilute medium, i.e. an aqueous medium containing at most 85 vol % of formic acid relative to the total volume of the medium. Dihydrogen stored in this way is released by a reaction of dehydrogenation of formic acid. As shown in scheme 1, the reaction of dehydrogenation of formic acid requires the use of catalysts for accelerating the release of H2 and CO2. The dihydrogen released may be used as fuel.
Currently, the catalysts used in reactions of dehydrogenation of formic acid consist of complexes of metals such as ruthenium, platinum, rhodium or nickel, metals that are often expensive and/or toxic. In the context of dehydrogenation of formic acid to H2 and CO2, the technical challenge is to develop efficient catalysts that do not have the problems of toxicity, availability and cost generally associated with the use of known metal catalysts, notably catalysts based on precious metals.
The reaction of dehydrogenation of formic acid may also be carried out in a basic medium to improve the performance of the catalyst, for example by adding a sub-stoichiometric amount of triethylamine (Et3N) as shown in scheme 2 or using an aqueous solution of sodium formate as illustrated in scheme 3:
The organic bases and basic additives used conventionally to promote the dehydrogenation of formic acid are described in the review by Beller et al. (H. Junge, A. Boddien, F. Capitta, B. Loges, J. R. Noyes, S. Gladiali, M. Beller, Tetrahedron Lett. 2009, 50, pages 1603-1606).
The known catalysts for promoting the reaction of dehydrogenation of formic acid are based on transition metal complexes or inorganic heterogeneous systems. A recent review (M. Grasemann, G. Laurenczy, Energ. Environ. Sci. 2012, 5, pages 8171-8181) describes the state of the art ENREF 2 and some examples of standard catalysts, which are presented hereunder.
The known homogeneous-phase catalytic systems for promoting the reaction of dehydrogenation of formic acid are transition metal complexes. The first work in this field was carried out by Coffey, who showed that the iridium complex IrH2Cl(PPh3)3 gave turnover frequencies (TOF) of 1187 h−1 at a temperature from 100 to 117° C. (R. S. Coffey, Chem. Commun. 1967, pages 923-924). Using the [Ir(C5Me5)(4,4′-dihydroxy-2,2′-bipyridine)] complex, Himeda (Y. Himeda, Green Chem 2009, 11, pages 2018-2022) obtained a turnover frequency or TOF of 3100 h−1 at 60° C.
Beller's group (A. Boddien, B. Loges, H. Junge, F. Gartner, J. R. Noyes, M. Beller, Adv. Synth. Catal. 2009, 351, pages 2517-2520) investigated a large number of molecular complexes of ruthenium for catalyzing the dehydrogenation of formic acid. Among them, a catalyst generated in situ from [RuCl2(benzene)]2 and 6 equivalents of 1,2-bis(diphenylphosphino)ethane makes it possible to reach a turnover number or TON of 260 000 after two months of reaction (TOF=900 h−1) for the dehydrogenation of formic acid at 40° C., with N,N-dimethyl-n-hexylamine as basic additive.
Beller, Laurenczy et al. (A. Boddien, D. Mellmann, F. Gartner, R. Jackstell, H. Junge, P. J. Dyson, G. Laurenczy, R. Ludwig, M. Beller, Science, 2011, 333, pages 1733-1736) then studied a series of catalysts based on iron complexes. This research showed that the complex [Fe(BF4)2].6H2O has high catalytic activity in the dehydrogenation of formic acid, leading to a turnover frequency or TOF of 1942 h'1 after 3 hours at 40° C.
In 2014, Myers and Berben (T. W. Myers, L. A. Berben, Chem Sci, 2014, 5, pages 2771-2777) developed complexes of aluminum(III) stabilized by bis-imino-pyridine ligands that have an initial maximum TOF of 5200 h−for the dehydrogenation of formic acid, carried out at 65° C. in THF, in the presence of triethylamine as additive.
Heterogeneous catalysts have also been described in the literature for promoting the catalytic dehydrogenation of formic acid. These are metallic systems, most often nanoparticles, used in the form of alloys or monometallic systems. This field of research has been the subject of recent reviews, available in the literature (S. Enthaler, J. von Langermann, T. Schmidt, Energ. Environ. Sci. 2010, 3, pages 1207-1217; M. Grasemann, G. Laurenczy, Energ. Environ. Sci. 2012, 5, pages 8171-8181).
This state of the art reveals that all of the catalysts known at present for promoting the production of dihydrogen from formic acid are based on metallic systems, most often based on noble metals.
There is therefore a real need for a catalyst for production of dihydrogen from formic acid that is effective (capable of increasing the rate of conversion of formic acid to H2 and CO2), inexpensive and/or of low toxicity compared to the known catalysts.
In particular, there is a real need for a catalyst, as defined above, that does not contain:
alkaline-earth metals of group IIA of the periodic table (such as magnesium and calcium);
metals of group IIIA, namely aluminum, gallium, indium and thallium;
transition metals of group IB to VIIIB of the periodic table (such as nickel, iron, cobalt, zinc, copper, rhodium, ruthenium, platinum, palladium, iridium);
rare earths whose atomic number is between 57 and 71 (such as lanthanum, cerium, praseodymium, neodymium); or
actinides whose atomic number is between 89 and 103 (such as thorium, uranium).
The present invention has precisely the aim of meeting these needs, by providing a process for producing dihydrogen from formic acid, characterized in that formic acid is brought into contact
The process of the invention makes it possible to produce dihydrogen with a large choice of catalysts.
The catalysts used in the process of the invention offer the advantage that they do not have the toxicity problems generally observed for metal catalysts as well as the problems of cost associated with the use of precious metals.
In fact, in the process of the invention, the catalyst employed does not contain:
alkaline-earth metals of group IIA of the periodic table selected from magnesium and calcium;
metals of group IIIA selected from aluminum, gallium, indium and thallium;
transition metals of group IB to VIIIB of the periodic table selected from nickel, iron, cobalt, zinc, copper, rhodium, ruthenium, platinum, palladium and iridium;
rare earths whose atomic number is between 57 and 71 selected from lanthanum, cerium, praseodymium and neodymium; or
actinides whose atomic number is between 89 and 103 selected from thorium and uranium.
Furthermore, production of dihydrogen from formic acid by the process of the invention may also be accompanied by the concomitant production of CO2. In this case, dihydrogen will be mixed with carbon dioxide. This mixture may be used as it is or the dihydrogen and carbon dioxide can be separated by the methods known by a person skilled in the art, for example H2/CO2 separation by adsorption of the CO2 on ethanolamines or by cryogenic separation.
The CO2 thus formed may be used/recycled in the process of the invention as inerting gas or may be recovered to be transformed into various chemical compounds, for example formic acid by the methods known by a person skilled in the art, for example those described by Morris, A. J., Meyer, G. J., Fujita, E., Accounts Chem Res 2009, 42, 1983.
Catalyst, in the sense of the invention, means any compound capable of modifying, notably increasing, the rate of the chemical reaction in which it participates, and which is regenerated at the end of the reaction. This definition includes both catalysts, i.e. compounds that exert their catalytic activity without having to undergo any modification or conversion, and compounds (also called precatalysts) that are added to the reaction mixture, where they are converted into a catalyst.
In the sense of the invention, a co-catalyst is a compound that is not a catalyst, but which, in association with a catalyst, allows the catalytic activity of said catalyst to be improved.
In the context of the invention, the turnover number (TON) and the turnover frequency (TOF) of the catalyst are defined as follows:
In the sense of the present invention, “alkyl” means a linear, branched or cyclic carbon-containing radical, saturated, optionally substituted, comprising 1 to 12 carbon atoms. As saturated, linear or branched alkyl, we may mention for example the methyl, ethyl, propyl, butyl, pentyl, hexyl, octyl, nonyl, decyl, undecyl, dodecanyl radicals and their branched isomers. As cyclic alkyl, we may mention the cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, bicyclo[2,1,1] hexyl, bicyclo[2,2,1] heptyl radicals. As unsaturated cyclic alkyls, we may mention for example cyclopentenyl, cyclohexenyl.
“Alkenyl” or “alkynyl” means an unsaturated linear, branched or cyclic carbon-containing radical, optionally substituted, said unsaturated carbon-containing radical comprising 1 to 12 carbon atoms comprising at least one double bond (alkenyl) or triple bond (alkynyl). Thus, we may mention, for example, the ethylenyl, propylenyl, butenyl, pentenyl, hexenyl, acetylenyl, propynyl, butynyl, pentynyl, hexynyl radicals and their branched isomers.
The alkyl, alkenyl and alkynyl groups, in the sense of the invention, may optionally be substituted with one or more hydroxyl groups; one or more alkoxy groups;
one or more siloxy groups; one or more halogen atoms selected from the fluorine, chlorine, bromine and iodine atoms; one or more nitro groups (—NO2); one or more nitrile groups (—CN); one or more aryl groups, with the alkoxy and aryl groups as defined in the context of the present invention.
The term “aryl” generally denotes a cyclic aromatic substituent comprising 6 to 20 carbon atoms. In the context of the invention the aryl group may be mono- or polycyclic. As a guide, we may mention the phenyl, benzyl and naphthyl groups. The aryl group may optionally be substituted with one or more hydroxyl groups, one or more alkoxy groups, one or more “siloxy” groups, one or more halogen atoms selected from the fluorine, chlorine, bromine and iodine atoms, one or more nitro groups (—NO2), one or more nitrile groups (—CN), one or more alkyl groups, with the alkoxy and alkyl groups as defined in the context of the present invention.
The term “heteroaryl” generally denotes a mono- or polycyclic aromatic substituent comprising 5 to 10 ring members including at least 2 carbon atoms, and at least one heteroatom selected from nitrogen, oxygen, boron, silicon, phosphorus or sulfur. The heteroaryl group may be mono- or polycyclic. As a guide, we may mention the furyl, benzofuranyl, pyrrolyl, indolyl, isoindolyl, azaindolyl, thiophenyl, benzothiophenyl, pyridyl, quinolinyl, isoquinolyl, imidazolyl, benzimidazolyl, pyrazolyl, oxazolyl, isoxazolyl, benzoxazolyl, thiazolyl, benzothiazolyl, isothiazolyl, pyridazinyl, pyrimidilyl, pyrazinyl, triazinyl, cinnolinyl, phthalazinyl, quinazolinyl groups. The heteroaryl group may optionally be substituted with one or more hydroxyl groups, one or more alkoxy groups, one or more halogen atoms selected from the fluorine, chlorine, bromine and iodine atoms, one or more nitro groups (—NO2), one or more nitrile groups (—CN), one or more aryl groups, one or more alkyl groups, with the alkyl, alkoxy and aryl groups as defined in the context of the present invention.
The term “heterocycle” generally denotes a mono- or polycyclic substituent, comprising 5 to 10 ring members, saturated or unsaturated, containing from 1 to 4 heteroatoms selected independently of one another from nitrogen, oxygen, boron, silicon, phosphorus or sulfur. As a guide, we may mention borolane, borole, borinane, 9-borabicyclo[3.3.1]nonane (9-BBN), 1,3,2-benzodioxaborole (catecholborane or catBH), pinacholborane (pinBH), the morpholinyl, piperidinyl, piperazinyl, pyrrolidinyl, imidazolidinyl, imidazolinyl, pyrazolidinyl, tetrahydrofuranyl, tetrahydropyranyl, thianyl, oxazolidinyl, isoxazolidinyl, thiazolidinyl, isothiazolidinyl substituents. The heterocycle may optionally be substituted with one or more hydroxyl groups, one or more alkoxy groups, one or more aryl groups, one or more halogen atoms selected from the fluorine, chlorine, bromine and iodine atoms, one or more nitro groups (—NO2), one or more nitrile groups (—CN), one or more alkyl groups, with the alkyl, alkoxy and aryl groups as defined in the context of the present invention.
The term “alkoxy” denotes an alkyl, alkenyl and alkynyl group, as defined above, bound by an oxygen atom (—O-alkyl, O-alkenyl, O-alkynyl).
“Amino” group means a group of formula —NR7R8, in which:
R7 and R8 represent, independently of one another, a hydrogen atom, an alkyl group, an alkenyl group, an alkynyl group, an aryl group, a heteroaryl group, a heterocycle, a silyl group, a siloxy group, with the alkyl, alkenyl, alkynyl, aryl, heteroaryl, heterocycle, silyl, siloxy groups as defined in the context of the present invention; or
R7 and R8, taken together with the nitrogen atom to which they are bound, form a heterocycle optionally substituted with one or more hydroxyl groups; one or more alkyl groups; one or more alkoxy groups; one or more halogen atoms selected from the fluorine, chlorine, bromine and iodine atoms; one or more nitro groups (—NO2); one or more nitrile groups (—CN); one or more aryl groups; with the alkyl, alkoxy and aryl groups as defined in the context of the present invention.
Halogen atom means an atom selected from the fluorine, chlorine, bromine and iodine atoms.
“Siloxy” group means a silyl group, as defined below, bound by an oxygen atom (—O—Si(X)3) with X as defined below.
“Silyl” group means a group of formula [—Si(X)3] in which each X, independently of one another, is selected from a hydrogen atom; one or more halogen atoms selected from the fluorine, chlorine, bromine or iodine atoms; one or more alkyl groups; one or more alkoxy groups; one or more amino groups; one or more aryl groups; one or more siloxy groups; with the alkyl, alkoxy, aryl and siloxy groups as defined in the context of the present invention.
In the process of the invention, the catalyst is (i) a Lewis acid, selected from:
It should be noted that the anionic counterion of the aforementioned silylium cations, oxoniums, carbocations, stannic cations and germanium cations is, advantageously, a halide selected from F−, Br− and I−, or an anion selected from BF4−, SbF6−, B(C6F5)4−, B(C6H5)4−, CF3SO3− or TfO− and PF6−.
Preferably, the catalyst is (i) a Lewis acid, selected from:
The anionic counterion of the aforementioned germanium and stannic and stannous cations is, advantageously, a halide selected from F−, Cl−, Br− and or an anion selected from BF4−, SbF6−, B(C6F5)4−, B(C6H5)4−, CF3SO3− or TfO− and PF6−.
According to a particular embodiment, the process for producing dihydrogen from formic acid is characterized in that formic acid is brought into contact: with at least one catalyst
(i) said catalyst being a Lewis acid, selected from
Among the organic boron catalysts, as indicated in scheme 4 below, the catalyst (TBD-BBN)2 may result from the dimerization of TBD-BBN; TBD-BBN-CO2 corresponds to an adduct between TBD-BBN and CO2 and TBD-BBN-BBN corresponds to an adduct between TBD-BBN and 9-BBN.
Me-TBD-BBN+I−, (TBD-BBN)2, TBD-BBN-CO2 and TBD-BBN-BBN may be obtained, for example, according to the protocols described below in the examples. Me-TBD-BBN+CF3SO3− as well as Me-TBD-BBN+X− in which X− is selected from fluorine, chlorine and bromine may also be prepared by replacing the reactant 9-iodo-9-borabicyclo[3.3.1]nonane with 9-borabicyclo[3.3.1]nonyltrifluoromethanesulfonate, 9-fluoro-9-borabicyclo[3.3.1]nonane, 9-chloro-9-borabicyclo[3.3.1]nonane or 9-bromo-9-borabicyclo[3.3.1]nonane in the protocol for synthesis of Me-TBD-BBN+ I− described hereunder.
The aforementioned carbocations are commercially available or may easily be synthesized by a person skilled in the art by various methods of synthesis, for example: the cation pool method, the internal redox method, the method using a leaving group, methods using Lewis or Brønsted acids. These methods are described in the following references: R. R. Naredla and D. A. Klumpp, Chem. Rev. 2013, 113, pages 6905-6948; M. Saunders and H. A. Jimenez-Vazquez, Chem. Rev. 1991, 91, pages 375-397.
Preferably, (i) the catalyst is a Lewis acid selected from
It should be noted that no ionic liquid is employed, in particular as catalyst, in the process of the invention.
According to a variant of the process of the invention, formic acid is brought into contact with (i) a Lewis acid as catalyst and (ii) an organic base as co-catalyst.
The organic base (ii) may be selected from:
Examples of N-heterocyclic carbenes are shown below:
Some of the abbreviations used are:
The compound 1-λ1-oxidanyl-2,2,6,6-tetramethylpiperidine is shown below
Preferably, the organic base is a nitrogen-containing organic base selected from triazabicyclodecene (TBD); N-methyltriazabicyclodecene (Me-TBD), 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU), trimethylamine, triethylamine, piperidine, 4-dimethylaminopyridine (DMAP), 1,4-diazabicyclo[2.2.2]octane (DABCO), proline, phenylalanine, a thiazolium salt, N-diisopropylethylamine (DIPEA or DIEA).
According to another variant of the process of the invention, formic acid is brought into contact with (i) a Lewis acid as catalyst and (iii) a halide salt as co-catalyst.
The halide salt (iii) may be selected from the chloride, bromide, iodide and fluoride salts, said halide salts being selected, for example, from NaF, NaCl, NaBr, NaI, KCl, LiCl, [(n-Bu4)N+,F−], [(n-Bu4)N+,Cl−], [(n-Bu4)N+,Br−], [(n-Bu4)N+,I−], [PPh4+,F−], [PPh4+,Cl−], [PPh4+,Br−] and [PPh4+,I−].
According to a particular embodiment of the invention, the process for producing dihydrogen from formic acid is characterized in that formic acid is brought into contact: with at least one catalyst
(i) said catalyst being a Lewis acid, selected from
(iii) a halide salt selected from NaF, NaCl, NaBr, Nal, KCl, LiCl, [(n-Bu4)N+,F−], [(n-Bu4)N+,Cl−], [(n-Bu4)N+,Br−], [(n-Bu4)N+,I−], [PPh4+,F−], [PPh4+,I−], [PPh4+,Br−] and [PPh4+,I−].
The dihydrogen production process according to the invention may thus employ:
In the process of the invention, (i) the Lewis acid may be mixed with (ii) an organic base and/or (iii) a halide salt, as defined above. As examples of mixtures of (i) and (ii), we may mention the mixtures chlorodicyclohexylborane/Me-TBD, B-chlorocatecholborane/DBU, chlorodicyclohexylborane/BVMe or 9-iodo-9-borabicyclo[3.3.1]nonane/Et3N.
In the process of the invention, (i) the Lewis acid may be joined by a covalent bond to (ii) an organic base and/or (iii) a halide salt. As an example of a molecule in which (i) is joined by a covalent bond to (iii), we may mention TBD-BBN-BBN and TBD-BBN-CO2.
The catalysts may, if necessary, be immobilized on heterogeneous supports, for example in order to ensure easy separation and/or recycling of said catalyst. Said heterogeneous supports may be selected from supports based on silica gel or plastics, for example polystyrene; carbon-containing supports selected from carbon nanotubes; silicon carbide; alumina; or magnesium chloride (MgCl2).
As already stated, production of dihydrogen from formic acid by the process of the invention may be accompanied by the concomitant production of carbon dioxide. In this case, the mixture of dihydrogen and carbon dioxide may be used as it is or the dihydrogen and carbon dioxide may be separated by the methods known by a person skilled in the art, for example H2/CO2 separation by adsorption of the CO2 on ethanolamines or cryogenic separation.
The dihydrogen produced may therefore be used directly in fuel cells or in an internal-combustion engine. In the case when the dihydrogen and the carbon dioxide are separated, the carbon dioxide may be used:
in the process as inerting gas, it may be transformed into formic acid, formamide, methanal, methanol and methane by known methods,
in the food industry, by creating, for example, a protective atmosphere for controlling the proliferation of microorganisms (insect larvae, bacteria, fungi, etc.) present in foodstuffs, such as cereals or sandwich bread, by depriving them of oxygen, or else
for producing chemical compounds, for example fuels, plastics, medicinal products, detergents, high-tonnage chemicals, traditionally obtained by petrochemical processes.
Besides the catalyst (i) and optionally the compounds (ii) and/or (iii), the process of the invention may optionally be carried out in the presence of at least one basic additive. Said additive may be an organic or inorganic base having a pKa greater than that of formic acid, i.e. a pKa greater than 3.7 to allow generation of formate ions HCOO− from formic acid, thus contributing to acceleration of the reaction rate and therefore production of dihydrogen. Moreover, said basic additive may also help to trap in solution, in the form of carbonate or hydrogen carbonate ions for example, all or part of the CO2 produced, thus making it possible to obtain pure dihydrogen or a gas mixture enriched with H2. Said basic additive may be selected, for example, from
organic amines selected from triethylamine, piperidine and 4-dimethylaminopyridine (DMAP),
ammonia and ammonium,
carbon-containing inorganic bases selected from the carbonate salts CO32−, the hydrogen carbonate salts HCO3−, said carbonate salts CO32− and hydrogen carbonate salts HCO3− being selected from CaCO3 and NaHCO3,
oxygen-containing inorganic bases selected from the hydroxide salts HO−, said hydroxide salts being selected from KOH and NaOH.
When formic acid is brought into contact with at least one catalyst (i) and optionally compounds (ii) and/or (iii), in the presence of a basic additive, the amount of basic additive used may be from 0.1 to 1 molar equivalent, inclusive, relative to the number of moles of formic acid.
Production of dihydrogen according to the process of the invention may take place at a pressure of CO2, H2, dinitrogen (N2), argon or a mixture of at least two of these gases.
Thus, production of dihydrogen from formic acid by the process of the invention may take place under the pressure of the gases formed (H2 or H2+CO2 mixture), under pressure of inert gases (N2 and/or argon), or under a reduced pressure by collecting the gases formed in a low-pressure system, for example in a buret.
The process of the invention may then take place at a pressure between 0.1 and 75 bar, preferably between 0.1 and 30 bar, more preferably between 0.1 and 10 bar, inclusive.
The reaction of formic acid with the catalyst (i) and optionally compounds (ii) and/or (iii), and if necessary in the presence of a basic additive as defined above, may be carried out at a temperature between 15 and 150° C., preferably between 15 and 130° C., inclusive.
The reaction time depends on the degree of conversion of formic acid. The reaction is advantageously maintained until there is complete conversion of formic acid. The reaction time may be from 5 minutes to 200 hours, preferably from 10 minutes to 48 hours, inclusive.
The process for producing dihydrogen from formic acid according to the invention may also take place in a solvent or a mixture of at least two solvents selected from:
water;
alcohols, preferably ethanol or ethylene glycol;
ethers, preferably diethyl ether, or THF;
hydrocarbons, preferably benzene, or toluene;
nitrogen-containing solvents, preferably pyridine, or acetonitrile;
sulfoxides, preferably dimethylsulfoxide;
alkyl halides, preferably chloroform, or methylene chloride;
a supercritical fluid, preferably supercritical CO2.
The various reactants used in the process of the invention, notably formic acid, (pre)catalysts, co-catalysts, basic additives, are in general commercial compounds or may be prepared by the methods already described in the literature and known by a person skilled in the art.
The amount of catalyst used in the process of the invention is from 0.0001 to 1 molar equivalent, preferably from 0.001 to 1 molar equivalent, more preferably from 0.001 to 0.5 molar equivalent, inclusive, relative to the number of moles of formic acid.
The operating conditions given above apply to all the embodiments of the process of the invention.
The dihydrogen obtained by the process of the invention may be used notably for producing ammonia and methanol, and petroleum refining. It may also be used in the metallurgy and electronics sectors, in pharmacy and in the treatment of food products.
When used in a fuel cell or an internal-combustion engine, the dihydrogen produced by the process of the invention may combine with oxygen of the air to produce electricity, with water as the only effluent. Dihydrogen therefore has considerable potential for supplying clean energy and guaranteeing security of supply.
The invention also relates to the use of the dihydrogen produced by the process of the invention in a fuel cell, in a combustion engine, in the production of ammonia and methanol, in petroleum refining, and in the metallurgy, electronics and food sectors.
The invention further relates to a process for producing energy, characterized in that it comprises a step of producing dihydrogen from formic acid by the process according to the invention.
Other advantages and features of the present invention will become clear on reading the following nonlimiting examples, given for purposes of illustration.
The catalytic reaction of dehydrogenation of formic acid, presented in scheme 5, may be carried out according to the following experimental protocol:
Various catalysts, additives, solvents and temperatures were tested for the reaction.
The catalysts Me-TBD-BBN+I−, (TDB-BBN)2, TBD-BBN-CO2, TBD-BBN-BBN, [TBDH+, BBN(OCHO)2−] and [Et3NH+, Cy2B(OCHO)2−] were prepared according to the following protocols:
Synthesis of (TBD-BBN)2
A 20-mL flask equipped with a magnetized bar and sealed with a J. Young stopper is charged with TBD (163.1 mg, 1.17 mmol, 1 eq), the dimer (9-BBN)2 (143.0 mg, 0.59 mmol, 0.5 eq) and tetrahydrofuran (3.5 mL). The flask is sealed and the solution is stirred for one hour at 70° C. The reaction mixture is cooled to room temperature and then the solid is filtered on a frit and washed with diethyl ether. A white solid is recovered and is dried under reduced pressure, obtaining the product (TBD-BBN)2 in a yield of 75% (194.9 mg).
Synthesis of TBD-BBN-CO2
A 20-mL flask equipped with a magnetized bar and sealed with a J. Young stopper is charged with (TBD-BBN)2 (71.0 mg, 0.14 mmol) and tetrahydrofuran (4 mL). The reaction mixture is put under an atmosphere of CO2 (1 bar). The flask is sealed and the solution is stirred for 75 minutes at 100° C. The white solid in the reaction mixture gradually dissolves during heating. The reaction mixture is cooled to room temperature (about 20° C.) and then the solvent is evaporated under reduced pressure in order to recover TBD-BBN-C2 in the form of a white solid in quantitative yield (84.0 mg).
Synthesis of TBD-BBN-BBN
A 20-mL flask equipped with a magnetized bar and sealed with a J. Young stopper is charged with (TBD-BBN)2 (100.0 mg, 0.19 mmol, 1 eq), the dimer (9-BBN)2 (51.0 mg, 0.21 mmol, 1.1 eq) and tetrahydrofuran (5 mL). The flask is sealed and the solution is stirred for 150 minutes at 100° C. The white solid in the reaction mixture gradually dissolves during heating. The reaction mixture is cooled to room temperature and then the solvent is partially evaporated from the reaction mixture to about 0.5 mL. During evaporation of the solvent, a white solid appears. The solid is filtered on a frit and washed with cold diethyl ether (−40° C.). The solid is recovered and is dried under reduced pressure, obtaining the product TBD-BBN-BBN in a yield of 76% (110.5 mg).
Synthesis of Me-TBD-BBN+I−
A 20-mL flask equipped with a magnetized bar and sealed with a J. Young stopper is charged with Me-TBD (53.1 mg, 0.35 mmol, 1 eq) and tetrahydrofuran (3.5 mL). The solution is stirred and a 1M solution of 9-iodo-9-borabicyclo[3.3.1]nonane in hexane (350 μL, 0.35 mmol, 1 eq) is added to the reaction mixture. A white precipitate forms immediately after adding 9-iodo-9-borabicyclo[3.3.1]nonane solution. The flask is sealed and the solution is stirred for 30 minutes at room temperature (about 20° C.). The solid is filtered on a frit and washed with diethyl ether. The solid is recovered and is dried under reduced pressure, obtaining the product Me-TBD-BBN+I− in a yield of 81% (112.0 mg).
Synthesis of [TBDH+, BBN(OCHO)2−].
A 25-mL flask equipped with a magnetized bar and a J-Young tap is charged with the dimer 9-BBN (342 mg, 1.4 mmol, 0.5 equiv.) and 5 mL of toluene. The suspension obtained is stirred until the solid has dissolved completely and then formic acid (258 mg, 211 μL, 5.6 mmol, 2 equiv) is added using a syringe, followed by TBD (390 mg, 2.8 mmol, 1 equiv) in one go. Considerable evolution of hydrogen gas is observed. The reaction is then stirred for 2 h at room temperature and then pentane (5 mL) is added. A white solid precipitates, and the latter is then recovered by filtration and washed with pentane (3×2 mL). The white solid thus recovered is dried under reduced pressure, obtaining [TBDH+, BBN(OCHO)2−] (930 mg) in a yield of 93%. The latter can be recrystallized from a saturated toluene solution.
Synthesis of [Et3NH+, Cy2B(OCHO)2−]
Dicyclohexylborane Cy2BH is synthesized according to a procedure described in the literature and is used without special purification.
A 25-mL flask, equipped with a magnetized bar and a J-Young tap, is charged with Cy2BH (481 mg, 2.7 mmol, 1 equiv.) and 5 mL of toluene. The suspension obtained is stirred until the solid has dissolved completely, and then formic acid (204 4, 5.4 mmol, 2 equiv) is added using a syringe, followed by Et3N (377 4, 2.7 mmol, 1 equiv) in one go. Considerable evolution of hydrogen gas is observed. The reaction is then stirred for 2 h at room temperature and then the solvent is evaporated to dryness, leaving a very viscous oil. After multiple additions of pentane and trituration of the oil in hexane, the oil crystallizes and a white solid is obtained; the latter is then recovered by filtration and washed with pentane (3 33 2 mL) and ether (3×2 mL). The white solid thus recovered is dried under reduced pressure, obtaining [Et3NH+, Cy2B(OCHO)2−] (901 mg) in a yield of 90%. 1H NMR (200 MHz, CD3CN) δ 8.77 (s, 1H, NH), 8.29 (s, 2H, HC(O)O), 3.13 (t, J=7.2 Hz, 6H), 1.65 (d, J=4.3 Hz, 4H), 1.50 (d, J=12.8 Hz, 4H), 1.24 (t, J=7.3 Hz, 9H), 1.12 (d, J=7.6 Hz, 4H), 1.01-0.73 (m, 4H), 0.48 (tt, J=12.0 Hz, 2H, CH-B) ppm.
A set of results is presented below in Table 1, giving examples of production of dihydrogen from formic acid. In all the tests carried out, CO2 is also obtained. The amount of formic acid used in all the tests is 0.2 mmol. Various catalysts were also tested.
The catalysts [TBDH+, BBN(OCHO)2−] and [Et3NH+, Cy2B(OCHO)2−] may be represented as follows:
As already noted, formic acid may be converted to H2, or to a mixture of H2 and CO2, which can be separated by the methods known by a person skilled in the art, for example H2/CO2 separation by adsorption of the CO2 on ethanolamines or by cryogenic separation.
When the process of the invention results in a mixture of dihydrogen and carbon dioxide, the amount of each gas in the mixture can be determined, for example, by collecting the gases in a buret and analyzing the composition of the mixture by gas chromatography. These techniques are techniques that are commonly used in this field and are familiar to a person skilled in the art. In the above table, the yields in conversion of formic acid shown correspond to the yields in conversion of formic acid to an equimolar mixture of H2 and CO2.
At 130° C., the maximum TOF observed is 4.44 h−1 and the maximum TON measured is 100 (with [Et3NH+,Cy2B(OCHO)2−]− as catalyst). These results demonstrate, for the first time, that catalysts that do not employ group IIA alkaline-earth metals, group IIIA metals, transition metals of group IB to VIIIB, rare earths or actinides may be used for promoting the production of dihydrogen from formic acid.
Number | Date | Country | Kind |
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14 56949 | Jul 2014 | FR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/055392 | 7/16/2015 | WO | 00 |