The present disclosure relates to diluent manifolds for beverage dispensers.
The following U.S. Patents are incorporated herein by reference in entirety.
U.S. Pat. No. 6,981,615 discloses a modular diluent changeover manifold for beverage dispensers that provides quick and convenient changeover of supply of two different beverage liquid diluents to post-mix beverage dispensing valves. The diluent changeover manifold is mounted within a beverage dispenser behind a beverage valve mounting panel. The modular changeover manifold and valve assembly, when assembled, consists of a pair of diluent tubes and a plurality of changeover valves. Each changeover valve has an outlet fluidly connected to an associated one of the beverage dispensing valves and each tube supplies a different diluent, such as plain water and carbonated water, to one of two inlets to each changeover valve. The changeover valves are individually manually manipulatable to deliver to their associated beverage valves either the diluent from the first tube or the diluent from the second tube
U.S. Pat. No. 6,935,532 discloses a system for delivering a selected one of two diluents to beverage dispensing valves via a manifold having a plurality of pairs of first and second diluent outlet orifices. One diluent is delivered to all of the first outlet orifices and the other diluent is delivered to all of the second outlet orifices. Hoses coupled at one end to diluent inlets to associated ones of the dispensing valves each have a connector at their opposite end which is adapted to be selectively and releasably connected with either the first or second orifice of an associated pair of orifices in accordance with whichever diluent is to be delivered by the hose to its associated dispensing valve. Stop plugs are releasably inserted into and close the non-selected orifices to prevent escape of diluent from those orifices. A retainer releasably retains the connectors and stop plugs in the orifices.
This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In certain examples, a beverage dispenser has a diluent manifold that dispensing a first diluent, a second diluent, or a mixed diluent to a beverage dispensing valve that receives and dispenses the first diluent, the second diluent, or the mixed diluent with a concentrate from a concentrate source. The diluent manifold has a first inlet configured to receive a first diluent, a second inlet configured to receive a second diluent, and an outlet that dispenses the first diluent, the second diluent, or a mixed diluent comprising the first diluent and the second diluent. A flow control spool is included that selectively permits the first diluent, the second diluent, or both the first diluent and the second diluent to flow through the diluent manifold such that the first diluent, the second diluent, or the mixed diluent dispenses from the outlet.
Various other features, objects, and advantages will be made apparent from the following description taken together with the drawings.
The present disclosure is described with reference to the following Figures. The same numbers are used throughout the Figures to reference like features and like components.
Post-mix beverage dispensers often include a number of beverage dispensing valves that each dispense a post-mix beverage to the operator. When a beverage dispensing valve is actuated, a flavor syrup concentrate and a diluent (e.g. plain water, carbonated water) are dispensed to the valve and mixed to form the selected mixed beverage. Each valve is often plumbed with a dedicated supply line for a specific diluent. However, as recognized in the above referenced U.S. Patents (which are incorporated by reference), it can be difficult to change the type of diluent supplied to each valve, which is necessary to accommodate new mixed beverages dispensed from the valve. For example, it is often desirable to change the type of mixed beverage, such as from a carbonated soda product (e.g. cola soda) to a non-carbonated mixed beverage (e.g. juice drink). Reconfiguration and/or re-plumbing of the valve to dispense the different diluent can be a tedious, time-consuming, and/or expensive task. Accordingly, it is advantageous to provide an improved diluent manifold that permits the type of diluent conveyed to each valve to be quickly changed by a technician. Such diluent manifolds preferably allow beverage dispensers to be quickly retrofitted to dispense a variety of post-mix mixed beverages.
The inventors of the present disclosure have endeavored to develop improved diluent manifolds that expand the variety of beverages that can be dispensed from the valves and permit the beverage dispenser to automatically regulate the flow and the pressure of the diluents received and dispensed from the diluent manifold. Through research and experimentation, the present inventors have developed the presently disclosed improved diluent manifolds that permit a blended or mixed diluent formed from more than one diluent to be dispensed to the valve. For example, a “Mid Carb” mixed diluent comprises both plain or still water and carbonated water. Furthermore, the percentage of the first diluent relative to the second diluent in the mixed diluent can be varied by the improved diluent manifolds of the present disclosure. Accordingly, the improved diluent manifolds of the present disclosure allow the beverage dispensers to dispense an increased variety of mixed beverages (e.g. lemonade formed from a lemonade concentrate and carbonated and plain water mixed diluent).
Referring now to
The manifold 20 has a valve body 30 with a first inlet 21 that receives the first diluent D1 from a first diluent source (not shown; e.g. a plain water supply tank) and a second inlet 22 that receives the second diluent D2 form a second diluent source (not shown; e.g. a carbonated water supply tank). A barbed fitting 24 is coupled to each inlet 21, 22, and each barbed fitting 24 has a barbed end 25 that securely couples to a supply hose 26 connected to the diluent sources (not shown), respectively. The diluents D1, D2 are conveyed by a pump (not shown) through the supply hoses 26 to the manifold 20.
The valve body 30 includes a plurality of outlets 31 (
Referring to
The diluent D1, D2 is further conveyed through orifices 46, 47 into one or more chambers 50.
Still referring to
The openings 64, 65, 66 are spaced apart along the sidewall 72. For example, the openings 64, 65, 66 are positioned ninety rotational degrees away from each other. Note that the openings 64, 65, 66 may be spaced apart from each other at various rotational degrees of separation (e.g. 30 degrees, 60 degrees). A person having ordinary skill in the art will recognize that the number of openings 64, 65, 66 can vary. In the example depicted in
A check valve 68 (
In another example, the check valve 68 is configured to open and/or closed (e.g. seal) based on the relative pressure of the diluent D1, D2 upstream of the check valve 68 and the pressure of the diluent D1, D2 downstream of the check valve 68. That is, when the pressure of the diluent D1, D2 in the center bore 67 is greater than the pressure of the diluent D1, D2 in the passage 41, 42 (
As noted above, the flow control spool 60 has a flexible member 63 (
As is also noted above, the flow control spool 60 has a selector knob 62 that extends out of the chamber 50 (
Example operation of the flow control spool 60 and rotation of the flow control spool 60 into different positions is described in greater detail hereinbelow with respect to
Referring to
Referring now to
Referring now to
The amount of rotation necessary to rotate the flow control spool 60 into and between the various positions can vary, and the in the example depicted in
A person of ordinary skill in the art will recognize that the flow control spool 60 can be rotated into a fourth position (not shown) that mirrors the third position 103. That is, in the fourth position the second opening 65 is aligned with the second orifice 47 such that the second diluent D2 can be conveyed from the second passage 42 into the center bore 67 and the third opening 66 is aligned with the first orifice 46 such that the first diluent D1 can be conveyed from the first passage 41 into the center bore 67. A person ordinary skill in the art will also recognize that the flow control spool 60 can be rotated into a fully closed position that is between the positions 101, 102, 103 noted above. For example, if the flow control spool 60 is rotated forty-five degrees from one of the positions 101, 102, 103 none of the openings 64, 65, 66 will be aligned with the orifices 46, 47 and therefore the diluents D1, D2 cannot be conveyed into the center bore 67.
Referring to
The pressure regulator 120 has an upstream end 121 with a pressure regulator aperture 123 and a downstream end 122. A bore 124 extends through the pressure regulator 120 and varies in diameter. For example, the diameter E1 of the bore 124 at the upstream end 121 is less than the diameter E2 of the bore 124 at the downstream end 122. Furthermore, the diameter E3 of the aperture 123 is less than the diameter E1 of the upstream end 121. The upstream end 121 has first sidewall 125 that is spaced apart from the barbed fitting 36 and the second inlet 22. The downstream end 126 has a second sidewall 126 that contacts the valve body 30. A material fold 127 extends between the sidewalls 125, 126 is elastically movable as the first sidewall 125 is compressed and uncompressed by the second diluent D2 acting on the first sidewall (see arrows P) so as to prevent the second sidewall 126 along the valve body 30 from moving as the first sidewall 125 moves (described hereinbelow).
During operation, the second diluent D2 acts on (e.g. applies a force on) the pressure regulator 120 (see pressure arrows P) such that the first sidewall 125 is compressed radially inwardly and the diameter E3 of the aperture 123 is constricted. Accordingly, the amount and flow of the second diluent D2 that can pass through the pressure regulator 120 is restricted. In this manner, the pressure regulator 120 controls the flow and the pressure of the second diluent D2 conveyed into the manifold 20. In certain examples, the pressure regulator 120 controls the flow and the pressure of the second diluent D2 to a desired flow rate (e.g. 0.5 ounces per second) and/or a desired pressure (e.g. 40.0 pounds per square inch PSI) regardless of the flow rate and/or the pressure of the second diluent D2 upstream of the pressure regulator 120. For example, when the pressure of the second diluent D2 received is 50.0 PSI, the diameter E3 of the aperture 123 is constricted such that the pressure of the second diluent D2 through the pressure regulator 120 is reduced to 40.0 PSI. In another example, when the pressure of the second diluent D2 received is 80.0 PSI, the diameter E3 of the aperture 123 further constricted (relative to the example above with respect to the second diluent D2 received at 50.0 PSI) such that the pressure of the second diluent D2 through the pressure regulator 120 is reduced to 40.0 PSI The present inventors have discovered that controlling the pressures of the diluent(s) D1, D2 conveyed into the manifold 20 is important for properly mixing the diluents together to form a desired mixed diluent D3. In certain examples, the pressures of the diluents D1, D2 should be equal or within a predetermined range (e.g. 1.0-2.0 PSI) for proper mixing. In other examples, the pressures of the diluents D1, D2 may be varied relative to each other (e.g. the first diluent D1 is at 38.0 PSI and the second diluent D2 is at 40.0 PSI) such that the composition of the mixed diluent D3 can be varied (e.g. the mixed diluent D3 comprising 40.0% of the first diluent D1 and 60.0% of the second diluent D2).
In certain examples, the manifold 20 includes clips 110 (
In certain examples, a beverage dispenser has a diluent manifold with a first inlet configured to receive a first diluent, a second inlet configured to receive a second diluent, and an outlet that dispenses the first diluent, the second diluent, or a mixed diluent comprising the first diluent and the second diluent. A flow control spool selectively permits the first diluent, the second diluent, or both the first diluent and the second diluent to convey through the diluent manifold such that the first diluent, the second diluent, or the mixed diluent dispenses from the outlet. A beverage dispensing valve that receives and dispenses a mixed beverage formed from a concentrate from a concentrate source and one of the first diluent, the second diluent, and the mixed diluent from the diluent manifold. The diluent manifold has a chamber between the inlets and the outlet, a first orifice through which the first diluent is conveyed into the chamber, and a second orifice through which the second diluent is conveyed into the chamber. The flow control spool is in the chamber and rotatable to thereby alternately block the first orifice and prevent the first diluent from conveying into the chamber, block the second orifice and prevent the second diluent from conveying into the chamber, and permit the first diluent to convey through the first orifice and the second diluent to convey through the second orifice into the chamber. The flow control spool has a first opening, a second opening, and a third opening spaced apart from each on the flow control spool. When the first opening is aligned with the first orifice the first diluent is conveyed into the chamber and to the outlet. When the first opening is aligned with the second orifice the second diluent is conveyed into the chamber and to the outlet. When the second opening is aligned with the first orifice and the third opening is aligned with the second orifice the first diluent and the second diluent are conveyed into the chamber and to the outlet.
In certain examples, the flow control spool has a center bore and a cylindrical sidewall in which the first, second, and third openings are defined. The flow control spool has a check valve at each of the second and third openings to prevent the first diluent, the second diluent, or both the first diluent and the second diluent in the center bore from back flowing through the second and third openings. Each check valve has an orifice plate and a flexible seal configured to open as the first diluent or the second diluent is conveyed through the orifice plate. The flexible seal closes to thereby seal the orifice plate and prevent conveyance of the first diluent or the second diluent through the orifice plate when the pressure of the first diluent or the second diluent upstream from the check valve is less than the pressure of the first diluent or the second diluent downstream from the check valve. The flexible seal is frusto-conical in shape.
In certain examples, the first opening is between the second opening and the third opening. The flow control spool has a cylindrical sidewall in which the first, second, and third openings are defined, and the first opening is positioned ninety rotational degrees away from the second opening and the third opening. The flow control spool is rotatable into and between: a first position in which the first opening is aligned with the first orifice; a second position in which the first opening is aligned with the second orifice; a third position in which the second opening is aligned with the first orifice and the third opening is aligned with the second orifice; and a fourth position in which the third opening is aligned with the first orifice and the second opening is aligned with the third orifice. The control spool is rotated ninety degrees between each position. In certain examples, the flow control spool is rotated one hundred eighty degrees between the first position and the second position.
In certain examples, the flow control spool has a flexible member that contacts an interior surface of the chamber to thereby create a fluid-tight seal between the flow control spool and the chamber. The flexible member is a flexible band with holes that align with the first, second, and third openings. The diluent manifold has a pressure regulator that regulates pressure of the second diluent conveyed through the diluent manifold to a desired predetermined diluent pressure such that the mixed diluent dispensed through the outlet is at a predetermined flow ratio of the first diluent and the second diluent. The pressure regulator has an upstream end with an aperture, a downstream end, and a bore extending between the upstream end and the downstream end, and wherein the aperture is configured to be constricted to thereby restrict flow and decrease pressure of the second diluent conveyed through the diluent manifold. The upstream end of the pressure regulator has a first sidewall that is configured to radially inwardly compress under pressure from the second diluent to thereby constrict the aperture. The downstream end has a second sidewall, and wherein an elastic material fold extends between the first sidewall and the second sidewall and is configured to flex as the first sidewall is radially inwardly compressed. The bore at the upstream end has a first diameter that is less than a second diameter at the downstream end.
In the present description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The different apparatuses, systems, and methods described herein may be used alone or in combination with other apparatuses, systems, and methods. Various equivalents, alternatives and modifications are possible within the scope of the appended claims.
The present disclosure is based on and claims priority to U.S. Provisional Patent Application No. 62/640,219 filed Mar. 8, 2018, the disclosure of which is incorporated herein by reference.
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