The present disclosure relates to a dilution of combustion gases in a combustion chamber of a gas turbine engine.
In conventional gas turbine engines, it has been known to provide a flow of dilution air into a combustion chamber downstream of a primary combustion zone.
Conventionally, an annular combustor may include both inner and outer liners forming a combustion chamber between them. The inner and outer combustion liners may include dilution holes through the liners that provide a flow of air (i.e., a dilution jet) from a passage surrounding the annular combustor into the combustion chamber. Some applications have been known to use circular holes for providing dilution air flow to the combustion chamber. The flow of air through the circular dilution holes in the conventional combustor mixes with combustion gases within the combustion chamber to provide quenching of the combustion gases from a primary zone. High temperature regions seen behind the dilution jet (i.e., in the wake region of dilution jet) are associated with high NOx formation. In addition, the circular dilution air jet does not spread laterally, thereby creating high temperatures in-between dilution jets that also contribute to high NOx formation.
In one aspect, the present disclosure relates to a combustor for a gas turbine engine, where the combustor includes a combustor liner having a cold surface side and a hot surface side, the combustor liner defining an upstream end and a downstream end and defining a combustion chamber on the hot surface side. The combustor further includes a bypass oxidizer flow passage on the cold surface side of the combustor liner, the bypass oxidizer flow passage being defined between the cold surface side of the combustor liner and an outer casing of the combustor, the bypass oxidizer flow passage supplying a flow of oxidizer therethrough from the upstream end of the combustor liner to the downstream end of the combustor liner. The combustor additionally includes a dilution opening through the combustor liner. The dilution opening includes: a main dilution hole portion having an upstream edge and a downstream edge, a notched portion disposed at the upstream edge and extending upstream from the upstream edge, the notched portion being in fluid communication with the main dilution hole portion, and a slotted portion disposed at the downstream edge and extending downstream of the downstream edge, the slotted portion being in fluid communication with the main dilution hole portion.
According to another aspect, the present disclosure relates to a combustor liner for a combustor of a gas turbine engine. The combustor liner includes: a liner having a cold surface side and a hot surface side, the liner defining an upstream end and a downstream end, and a dilution opening through the combustor liner. The dilution opening includes: a main dilution hole portion having an upstream edge and a downstream edge, a notched portion disposed at the upstream edge and extending upstream from the upstream edge, the notched portion being in fluid communication with the main dilution hole portion, and a slotted portion disposed at the downstream edge and extending downstream of the downstream edge, the slotted portion being in fluid communication with the main dilution hole portion.
Additional features, advantages, and embodiments of the present disclosure are set forth or apparent from consideration of the following detailed description, drawings and claims. Moreover, it is to be understood that both the foregoing summary and the following detailed description are exemplary and intended to provide further explanation without limiting the scope of the disclosure as claimed.
The foregoing and other features and advantages will be apparent from the following, more particular, description of various exemplary embodiments, as illustrated in the accompanying drawings, wherein like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
Various embodiments are discussed in detail below. While specific embodiments are discussed, this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations may be used without departing from the spirit and scope of the present disclosure.
As used herein, the terms “first”, “second”, and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components.
The terms “upstream” and “downstream” refer to the relative direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the direction from which the fluid flows, and “downstream” refers to the direction to which the fluid flows.
In a combustion section of a turbine engine, air flows through an outer passage surrounding a combustor liner. The air generally flows from an upstream end of the combustor liner to a downstream end of the combustor liner. Some of the air flow in the outer passage is diverted through dilution holes in the combustor liner and into the combustion chamber as dilution air. One purpose of the dilution air flow is to cool (i.e., quench) combustion gases within the combustion chamber before the gases enter a turbine section. However, quenching of the product of combustion from the primary zone must be done quickly and efficiently so that regions of high temperature can be minimized, and thereby NOx emissions from the combustion system can be reduced.
It has generally been known to utilize circular dilution holes through the liner that essentially form a cylindrical flow passage through the liner. Some of the cooling air in the outer passage that flows from the upstream end to the downstream end flows across the cylindrical hole opening in the liner and is diverted through the cylindrical hole. At the leading edge of the cylindrical hole, separation of the air flow occurs such that very little of the dilution air adheres to the forward surface of the hole. The separation can also cause hot gas ingestion into the dilution flow passage, thereby reducing the life of the liner. At the trailing edge of the cylindrical hole along the inner surface of the liner (i.e., inside the combustion chamber), a wake forms in the air flow behind the dilution hole. The wake results in a higher temperature behind the dilution jet, which causes high NOx formation, and is also responsible for reducing the life of the combustor liner.
The present disclosure provides a way to reduce the flow separation within the dilution hole to avoid hot gas ingestion into the dilution flowpath, thereby improving the life of the combustor liner. This disclosure also has features of dilution that provide a better spread and mixing of the dilution air with products of combustion gases. This disclosure further provides a way to reduce the wake at the trailing edge of the dilution hole so as to reduce the temperature in the wake region. According to one aspect, a dilution opening through a combustor liner includes a main dilution hole portion, such as a circular dilution hole, having an upstream edge and a downstream edge, and a notched portion disposed at the upstream edge. The notched portion is in fluid communication with the main dilution hole portion and may be a V-shaped notch with an apex extending in the upstream direction, where the notch may be slanted at an angle so as to extend at least partially through the liner. The notched portion provides for reducing the separation of the air flow that otherwise occurs with the cylindrical hole, thereby avoiding any hot gas ingestion into the dilution flowpath.
The dilution opening of the present disclosure further includes a slotted portion disposed at the downstream edge and extending aft of the downstream edge. The slotted portion extends through the liner and is in fluid communication with the main dilution hole portion. The slotted portion reduces the wake that otherwise occurs at the trailing edge of the hole along the inner surface of the liner and spreads the dilution air passing through the slotted portion downstream. This reduces the higher temperature region in the wake and provides for better durability of the liner around the dilution hole. Additionally, reducing the high temperature behind the dilution jet by reducing or eliminating wakes reduces NOx emission. The slotted portion of the opening behind the forward dilution hole creates a smaller jet behind the dilution that impinges on the forward dilution jet and creates forward dilution jet flow to spread in the lateral direction, thereby improving quenching with the primary zone combustion gases. This further reduces NOx due to the temperature reduction caused by the lateral spread of the dilution air.
Referring now to the drawings,
The core engine 16 may generally include an outer casing 18 that defines an annular inlet 20. The outer casing 18 encases or at least partially forms, in serial flow relationship, a compressor section having a booster or low pressure (LP) compressor 22, a high pressure (HP) compressor 24, a combustion section 26, a turbine section including a high pressure (HP) turbine 28, a low pressure (LP) turbine 30 and a jet exhaust nozzle section 32. A high pressure (HP) rotor shaft 34 drivingly connects the HP turbine 28 to the HP compressor 24. A low pressure (LP) rotor shaft 36 drivingly connects the LP turbine 30 to the LP compressor 22. The LP rotor shaft 36 may also be connected to a fan shaft 38 of the fan assembly 14. In particular embodiments, as shown in
As shown in
As shown in
As further seen in
During operation of the engine 10, as shown in
The compressed air 82 pressurizes the diffuser cavity 84. A first portion of the compressed air 82, as indicated schematically by arrows 82(a), flows from the diffuser cavity 84 into the combustion chamber 62 where it is mixed the fuel-oxidizer mixture 72 ejected from fuel nozzle 70 and burned, thus generating combustion gases, as indicated schematically by arrows 86, within a primary combustion zone 62(a) of the combustor assembly 50. Typically, the LP and HP compressors 22, 24 provide more compressed air to the diffuser cavity 84 than is needed for combustion. Therefore, a second portion of the compressed air 82, as indicated schematically by arrows 82(b), may be used for various purposes other than combustion. For example, as shown in
Referring back to
Referring now to
As shown in
The slotted portion 104 can be seen to be disposed at the downstream edge 105 (i.e., the edge toward the downstream end 99) of the main dilution hole portion 100, and extends downstream of the main dilution hole portion 100. The slotted portion 104 provides an additional flow of air through the liner downstream of the main dilution hole portion 100. Due to the airflow through the slotted portion 104, at the downstream edge 105 of the main dilution hole portion 100 along the hot side surface of the liner, the wake is reduced, thereby reducing the temperature of the hot gases at the downstream edge. The air flow through the slotted portion 104 also provides a spread of the dilution air laterally in-between main dilution hole portion 100 to provide better quenching of the production of combustion from the primary zone. Reduction in wakes from the slotted portion helps to achieve a lower temperature behind the dilution jet, which improves the life of the liner and also reduces NOx emission.
The slotted portion 104 may be sized based on the diameter 114 of the main dilution hole portion 100. For example, a length 118 of the slotted portion 104 may be sized to be from 10% to 200% of the diameter 114. Of course, other lengths could be implemented instead, and the present disclosure is not limited to the foregoing range. A width 120 of the slotted portion 104 may be sized to be from 5% to 40% of the diameter 114. Of course, other widths could be implemented instead, and the present disclosure is not limited to the foregoing range. Additionally, as will be described below, while the slotted portion 104 is shown as being generally rectangular in shape, other shapes for the slotted portion 104 could be implemented instead, and the present disclosure is not limited to the rectangular shaped slotted portion. Further, while the slotted portion 104 is depicted as being generally parallel to a flow direction along centerline axis 124, the slotted portion 104 may be arranged at an angle (e.g., an acute angle) with respect to the centerline axis 124.
Fillets 116 are disposed at an intersection of the slotted portion 104 and the circular main dilution hole portion 100. Fillets 116 may also be sized based on the diameter 114 and may range from, for example, 2.5% to 20% of the diameter 114. Of course, the present disclosure is not limited to the foregoing range and other fillet sizes may be implemented instead.
Referring to
Referring back to
In
Triangular-shaped (or V-shaped) notched portion 102 is seen to include a spread angle 110 symmetrical about centerline axis 124. In some embodiments, the spread angle may range from fifteen to one-hundred-eighty degrees. Such a one-hundred-eighty degree embodiment will be discussed in more detail below. Of course, the spread angle is not limited to the foregoing range and other angles may be implemented instead. The spread angle of the notched portion 102 helps to provide a better lateral spread of the air flow through the main dilution hole portion 100, which results in better mixedness with the combustion gases in the combustion chamber. The better lateral spread of the dilution air helps to reduce the temperature of the combustion gases as compared with the conventional dilution hole.
Referring to
Referring back to
In the foregoing embodiments of the present disclosure, the slotted portion 104 was described as being a single slot extending downstream from the downstream edge of the main dilution hole portion 100.
In
Referring to
Referring now to
While the foregoing description relates generally to a gas turbine engine, it can readily be understood that the gas turbine engine may be implemented in various environments. For example, the engine may be implemented in an aircraft, but may also be implemented in non-aircraft applications such as power generating stations, marine applications, or oil and gas production applications. Thus, the present disclosure is not limited to use in aircraft.
Further aspects of the present disclosure are provided by the subject matter of the following clauses.
A combustor for a gas turbine engine, the combustor comprising, a combustor liner having a cold surface side and a hot surface side, the combustor liner defining an upstream end and a downstream end and defining a combustion chamber on the hot surface side, a bypass oxidizer flow passage on the cold surface side of the combustor liner, the bypass oxidizer flow passage being defined between the cold surface side of the combustor liner and an outer casing of the combustor, the bypass oxidizer flow passage supplying a flow of oxidizer therethrough from the upstream end of the combustor liner to the downstream end of the combustor liner, and a dilution opening through the combustor liner, the dilution opening comprising, a main dilution hole portion having an upstream edge and a downstream edge, a notched portion disposed at the upstream edge and extending upstream from the upstream edge, the notched portion being in fluid communication with the main dilution hole portion, and a slotted portion disposed at the downstream edge and extending downstream of the downstream edge, the slotted portion being in fluid communication with the main dilution hole portion.
The combustor according to any preceding clause, wherein the main dilution hole portion is a circular portion and the notched portion defines a V-shaped notch with an apex thereof extending toward the upstream end.
The combustor according to any preceding clause, wherein the circular portion extends through the combustor liner from the cold surface side to the hot surface side, and wherein the notched portion extends partially through the combustor liner from the cold surface side.
The combustor according to any preceding clause, wherein the notched portion extends partially through the combustor liner at a slant angle from the apex at the cold surface side to a junction with the circular portion.
The combustor according to any preceding clause, wherein a first intersection of the notched portion and the main dilution hole portion defines a first fillet, and a second intersection of the notched portion and the main dilution hole portion defines a second fillet, and wherein a radius of the first fillet and a radius of the second fillet has a range from 2.5% to 20% of a diameter of the main dilution hole portion.
The combustor according to any preceding clause, wherein the acute angle has a range from five to sixty degrees with respect to a centerline axis of the circular portion.
The combustor according to any preceding clause, wherein a spread of the V-shaped notch has a range from fifteen to one hundred eighty degrees.
The combustor according to any preceding clause, wherein the main dilution hole portion is a circular portion, and wherein a width of the slotted portion has a range from 5% to 40% of a diameter of the main dilution hole portion.
The combustor according to any preceding clause, wherein the main dilution hole portion is circular, and wherein a length of the slotted portion has a range from 10% to 200% of a diameter of the main dilution hole portion.
The combustor according to any preceding clause, wherein the main dilution hole portion is circular, a first intersection of the slotted portion and the main dilution hole portion defines a first slot fillet, and a second intersection of the slotted portion and the main dilution hole portion defines a second slot fillet, and wherein a radius of the first slot fillet and a radius of the second slot fillet has a range from 2.5% to 20% of a diameter of the main dilution hole portion.
The combustor according to any preceding clause, wherein the main dilution hole portion comprises any one of, in a plan view from the cold surface side of the combustor liner, a teardrop shape, a dumbbell shape, and a semi-circular shape.
The combustor according to any preceding clause, wherein the slotted portion comprises any one of, in a plan view from the cold surface side of the combustor liner, a rectangular shape, a trapezoidal shape, or a curved shape.
The combustor according to any preceding clause, wherein the slotted portion, in a plan view of the cold surface side, is arranged at an acute angle with respect to a flow axis defined by the upstream end and the downstream end.
The combustor according to any preceding clause, wherein the slotted portion comprises a plurality of slots, a first slot of the plurality of slots nearest the main dilution hole portion is in fluid communication with the main dilution hole portion, and others of the plurality of slots are separated from the first slot.
The combustor according to any preceding clause, wherein the slotted portion comprises a plurality of slots each in fluid communication with the main dilution hole portion, and wherein the plurality of slots is arranged, in a plan view of the cold surface side of the combustor liner, in any one of parallel to one another extending downstream from the downstream edge, and arranged at an angle diverging from one another extending downstream from the downstream edge.
The combustor according to any preceding clause, wherein at least a portion of a sidewall of the slotted portion, in a downstream looking cross-sectional view, converges toward the hot surface side of the combustor liner.
The combustor according to any preceding clause, wherein the main dilution hole portion is circular, and the notched portion extends about a circumference of the main dilution hole portion from twenty to two hundred seventy degrees symmetrically with respect to an upstream/downstream centerline axis of the dilution opening.
The combustor according to any preceding clause, wherein the notched portion comprises any one of a circular shape or a triangular shape.
A combustor liner for a combustor of a gas turbine engine, the combustor liner comprising, a liner having a cold surface side and a hot surface side, the liner defining an upstream end and a downstream end, and a dilution opening through the combustor liner, the dilution opening comprising, a main dilution hole portion having an upstream edge and a downstream edge, a notched portion disposed at the upstream edge and extending upstream from the upstream edge, the notched portion being in fluid communication with the main dilution hole portion, and a slotted portion disposed at the downstream edge and extending downstream of the downstream edge, the slotted portion being in fluid communication with the main dilution hole portion.
The liner according to any preceding clause, wherein the main dilution hole portion is a circular portion and the notched portion defines a V-shaped notch with an apex thereof extending toward the upstream end.
The liner according to any preceding clause, wherein the circular portion extends through the combustor liner from the cold surface side to the hot surface side, and wherein the notched portion extends partially through the combustor liner from the cold surface side.
The liner according to any preceding clause, wherein the notched portion extends partially through the combustor liner at a slant angle from the apex at the cold surface side to a junction with the circular portion.
The liner according to any preceding clause, wherein a first intersection of the notched portion and the main dilution hole portion defines a first fillet, and a second intersection of the notched portion and the main dilution hole portion defines a second fillet, and wherein a radius of the first fillet and a radius of the second fillet has a range from 2.5% to 20% of a diameter of the main dilution hole portion.
The liner according to any preceding clause, wherein the acute angle has a range from five to sixty degrees with respect to a centerline axis of the circular portion.
The liner according to any preceding clause, wherein a spread of the V-shaped notch has a range from fifteen to one hundred eighty degrees.
The liner according to any preceding clause, wherein the main dilution hole portion is a circular portion, and wherein a width of the slotted portion has a range from 5% to 40% of a diameter of the main dilution hole portion.
The liner according to any preceding clause, wherein the main dilution hole portion is circular, and wherein a length of the slotted portion has a range from 10% to 200% of a diameter of the main dilution hole portion.
The liner according to any preceding clause, wherein the main dilution hole portion is circular, wherein a first intersection of the slotted portion and the main dilution hole portion defines a first slot fillet, and a second intersection of the slotted portion and the main dilution hole portion defines a second slot fillet, and wherein a radius of the first slot fillet and a radius of the second slot fillet has a range from 2.5% to 20% of a diameter of the main dilution hole portion.
The liner according to any preceding clause, wherein the main dilution hole portion comprises any one of, in a plan view from the cold surface side of the combustor liner, a teardrop shape, a dumbbell shape, and a semi-circular shape.
The liner according to any preceding clause, wherein the slotted portion comprises any one of, in a plan view from the cold surface side of the combustor liner, a rectangular shape, a trapezoidal shape, or a curved shape.
The liner according to any preceding clause, wherein the slotted portion, in a plan view of the cold surface side, is arranged at an acute angle with respect to a flow axis defined by the upstream end and the downstream end.
The liner according to any preceding clause, wherein the slotted portion comprises a plurality of slots, a first slot of the plurality of slots nearest the main dilution hole portion is in fluid communication with the main dilution hole portion, and wherein others of the plurality of slots are separated from the first slot.
The liner according to any preceding clause, wherein the slotted portion comprises a plurality of slots each in fluid communication with the main dilution hole portion, and wherein the plurality of slots is arranged, in a plan view of the cold surface side of the combustor liner, in any one of parallel to one another extending downstream from the downstream edge, and arranged at an angle diverging from one another extending downstream from the downstream edge.
The liner according to any preceding clause, wherein at least a portion of the slotted portion, in a downstream looking cross-sectional view, converges toward the hot surface side of the combustor liner.
The liner according to any preceding clause, wherein the main dilution hole portion is circular, and the notched portion extends about a circumference of the main dilution hole portion from twenty to two hundred seventy degrees symmetrically with respect to an upstream/downstream centerline axis of the dilution opening.
The liner according to any preceding clause, wherein the notched portion comprises any one of a circular shape or a triangular shape.
Although the foregoing description is directed to some exemplary embodiments of the present disclosure, it is noted that other variations and modifications will be apparent to those skilled in the art, and may be made without departing from the spirit or scope of the disclosure. Moreover, features described in connection with one embodiment of the present disclosure may be used in conjunction with other embodiments, even if not explicitly stated above.