Direct burial outdoor membrane pressurization system

Information

  • Patent Grant
  • 6593525
  • Patent Number
    6,593,525
  • Date Filed
    Monday, March 4, 2002
    22 years ago
  • Date Issued
    Tuesday, July 15, 2003
    21 years ago
Abstract
A system configured to deliver dry pressurized air, derived from ambient air, to underground or outdoor cables, conduit, waveguides, plenums or other air spaces for the purpose of preventing the ingress of moisture or contamination. The system includes a housing and a modular membrane pressurization unit removably received within an interior space of the housing. The housing has a base configured for being at least partially buried below ground level and an air intake above ground level. The modular membrane pressurization unit intakes humid ambient air from the environment surrounding the housing and generates a continuous supply of dry pressurized air housing that is routed to the underground air space.
Description




FIELD OF THE INVENTION




This invention relates generally to systems designed to supply dry pressurized air, and more particularly to systems designed to supply dry pressurized air to underground or outdoor cables, conduit, waveguides, plenums or other air spaces for the purpose of preventing the ingress of moisture or contamination.




BACKGROUND OF THE INVENTION




Underground air spaces for communications systems, such as cables, conduits, waveguides, and other air plenums, are susceptible to condensation of water vapor from the enclosed air due to variations in temperature and humidity. Typically, a humidity level of significantly less than the ambient dew point is desired in such underground air spaces. To prevent the accumulation of moisture due to elevated humidity levels, the underground air space is normally sealed and pressurized to prevent the ingress or infiltration of moisture-laden ambient air through any small gaps or openings in the confining structure of the air space.




The dry pressurization is currently accomplished in one of several ways. Perhaps, the most common approach utilizes bottles or canisters containing a fixed volume of a pressurized dry gas, such as nitrogen. In this approach, a compressed gas container or bottle is placed above ground adjacent to a manhole that provides underground access to the underground air space. An exposed gas line is extended from the bottle through the manhole access and connected in fluid communication with the underground air space. Dry gas from the bottle provides a positive pressure of a dry pressurized gas that prevents or significantly reduces the ingress of moisture or contamination into the underground airspace.




The use of pressurized bottles has several deficiencies. First and foremost, is the issue of safety. Underground air spaces for communications systems are often located in easements proximate to busy thoroughfares. Gas bottles may be pressurized to internal pressures as great as 3,000 pounds per square inch (psi). Locating such highly pressurized bottles with exposed lines next to busy thoroughfares creates the possibility that a vehicle will strike a gas bottle, causing an explosion, or at least damage the exposed gas line coupling the bottle with the underground air space.




Another significant deficiency of pressurized bottles is that of capacity. Pressurized bottles have a limited capacity for providing continued pressurization based on their size and pressurization. Despite pressurization to significant internal pressures, the supply of dry gas contained in gas bottles of conventional capacity is intermittently depleted. Therefore, the gas bottles must be exchanged periodically to continually provide pressurization.




Another approach to dry pressurization relies on pole-mounted devices that include a dehumidifier or dehydrator to remove moisture from the humid ambient air and a compressor that pressurizes dried air, and the dehumidifying apparatus removes moisture from the pressurized air. The low moisture content of the dried air lowers its dew point so that condensation is unlikely to occur. Among the various types of dehydrators are pressure swing absorption dehydrators and desiccant dehydrators. Although this approach eliminates the dangers associated with pressurized gas bottles, there remain the problems of exposed lines and having to service the device atop the pole in order provided continuous dry pressurization.




Therefore, it would be desirable to have a device that provides dry pressurized air from humid ambient air with lengthened service intervals for pressurizing underground air spaces.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

illustrates a partially-disassembled, perspective view of an embodiment of a membrane pressurization system in accordance with aspects of the present invention.





FIG. 2

is side sectional view of the system of FIG.


1


.





FIG. 3

is a top sectional view of the system of

FIG. 1

shown with the cover removed from the base.





FIG. 4

is a simplified pneumatic circuit illustrating one embodiment of a membrane pressurization system.





FIG. 5

is a side sectional view of another embodiment of a membrane pressurization system in accordance with aspects of the present invention.





FIG. 6

is a side sectional view of another embodiment of a membrane pressurization system in accordance with aspects of the present invention.





FIG. 7

is a side sectional view of another embodiment of a membrane pressurization system in accordance with aspects of the present invention.





FIG. 8

is a side sectional view of another embodiment of a membrane pressurization system in accordance with aspects of the present invention.











DETAILED DESCRIPTION OF THE INVENTION




Although the invention will be described next in connection with certain preferred embodiments, it will be understood that the invention is not limited to those particular embodiments. On the contrary, the description of the invention is intended to cover all alternatives, modifications, and equivalent arrangements as may be included within the spirit and scope of the invention as defined by the appended claims.




The present invention provides a system for supplying dry pressurized air and, more particularly, a membrane pressurization system for supplying dry pressurized air to underground or outdoor cables, conduit, waveguides, plenums or other air spaces that overcomes the drawbacks and disadvantages of conventional techniques for supplying dry pressurized air to underground air spaces. According to the principles of the present invention, dry pressurized air is generated by intaking ambient air from above a ground surface and passing the ambient air through a membrane separator to remove moisture to provide dry air having a reduced moisture level from the ambient air. The dry air is then directed below the ground surface to an underground air space.




The system and method of the present invention converts humid ambient air directly into clean and dry pressurized air so that pressurized nitrogen bottles are not required to provide positive pressurization of below-ground air spaces. In addition, the system of the present invention may be at least partially buried in the ground or placed on a platform at ground level so that pole mounting is not required.




With reference to

FIGS. 1-3

, a membrane pressurization system


10


in accordance with an embodiment of the present invention is shown. The system


10


comprises a housing


12


and a modular membrane pressurization unit


14


disposed within the interior of housing


12


. The housing


12


may be constructed from any suitable thermoplastic resin, such as low density polyethylene (LDPE), polypropylene (PP), or acrylonitrile butadiene styrene (ABS), using a conventional molding method. The housing


12


includes a base


16


configured for being at least partially buried below the plane of a ground surface


18


. The base


16


extends beneath the ground surface


18


and has an open bottom


17


that affords access to the space within housing


12


from beneath the ground surface


18


. The diameter of the buried portion of base


16


increases with increasing penetration depth beneath the ground surface


18


so as to flare outwardly in a bell shape. Base


16


also includes a plurality of, for example, two circumferential ribs


22


to add strength and stability when the base


16


is buried and to aid in securing the base


16


in the ground. Other configurations for the buried portion of base


16


are contemplated by the present invention, such as omitting ribs


22


or shaping the buried portion of base


16


as an open-ended cylinder of uniform diameter.




Handholds


42


are formed in a portion of the modular membrane pressurization unit


14


and are used to remove the modular membrane pressurization unit


14


from the housing


12


as a unit. The base


16


includes locating structure


38


, more specifically a plurality of pins, and the modular membrane pressurization unit


14


includes a locating structure


39


complementary to locating structure


38


, more specifically a corresponding plurality of holes adapted and dimensioned to receive the pins. The locating structures


38


,


39


make the modular membrane pressurization unit


14


self-locating when unit


14


is placed in the base


16


. Different locating structures


38


,


39


are contemplated by the present invention, such as placing the holes on base


16


and positioning complementary pins on modular membrane pressurization unit


14


. The handholds


42


and the locating structures


38


,


39


cooperate to permit accurate and reproducible manual placement of the modular membrane pressurization unit


14


in the base


16


.




With continued reference to

FIGS. 1-3

, an interior ledge


66


is formed about the interior circumference of the base


16


. The ledge


66


provides a support surface for supporting the modular membrane pressurization unit


14


when unit


14


is positioned inside housing


12


. The modular membrane pressurization unit


14


has a corresponding lip


68


about the perimeter of the unit


14


upon which the unit


14


rests when placed in the base


16


. The contact between the ledge


66


and lip


68


forms a seal between the modular membrane pressurization unit


14


and base


16


that isolates an upper compartment


67


of the housing


12


from a lower compartment


69


of the housing


12


.




With continued reference to

FIGS. 1-3

, the housing


12


further includes an air intake


24


to intake ambient air into upper compartment


67


of housing


12


and an air exhaust


25


to exhaust ambient air from upper compartment


67


, and a cover


26


that closes an access opening into upper compartment


67


. The cover


26


is designed and dimensioned to fit over and overlap an upper portion of the base


16


. A lip


30


on the bottom edge of the cover


26


mates with a horizontal rib


32


on the base


16


to create a stepped sealed plane around the perimeter of the housing


12


. This seal between the lip


30


and rib


32


enhances the intake and exhaust of air through air scoops


28


,


29


. A locking mechanism


34


, such as a tamper resistant padlock assembly, may be provided for securing the cover


26


to the base


16


.




A side portion of cover


26


forms a shielded vent or air scoop


28


that prevents or significantly reduces the entry of contamination, such as wind-blown rain or other wind-borne debris, through the air intake


24


into the interior of housing


12


. An opposite side portion of cover


26


includes an air scoop


29


that similarly prevents or significantly reduces the entry of contamination into air exhaust


25


. The air scoops


28


,


29


may be integral with the housing


12


or, optionally, may be formed as separate components that are later affixed to the housing


12


.




With continued reference to

FIGS. 1-3

, the modular membrane pressurization unit


14


includes a pair of air moving devices


44


,


45


, a compressor


70


, a pair of in-line filters


71


,


72


, a membrane dryer


74


, a pressure sensor


73


, a pressure switch


75


, and a pressure regulator


76


. Air moving device


44


is associated in a sealing engagement with the air intake


24


when the modular membrane pressurization unit


14


is housed in the housing


12


. Air moving device


44


draws ambient air from above the surrounding environment above ground surface


18


into the upper compartment


67


of housing


12


through air scoop


28


and air intake


24


. A filter element


80


is provided with a filter medium suitable to remove particulate matter from the ambient air entering the air intake


24


so as to restrict particulate entry into the upper compartment


67


. Air moving device


45


is associated in a sealing engagement with air exhaust


25


and is operative to exhaust ambient air from the upper compartment


67


of housing


12


through air exhaust


25


and air scoop


29


. Air moving devices


44


,


45


may each be any device, such as a blower or a fan, capable of creating a volumetric flow of air. It is appreciated that air moving device


45


may be omitted without departing from the spirit and scope of the present invention.




The compressor


70


provides a source of compressed or pressurized ambient air. To that end, the compressor


70


includes a reciprocating or rotary pump (not shown) that draws ambient air present at atmospheric pressure and ambient moisture content or humidity in upper compartment


67


into an inlet side of compressor


70


and supplies a compressed stream of ambient air from an outlet side of compressor


70


to an inlet side of filters


71


,


72


. The directional flow of ambient air induced by air moving devices


44


,


45


between the air intake


24


and air exhaust


25


maintains positive air flow across the compressor


70


, at least partially due to the upper compartment


67


of the housing


12


being sealed off from the lower compartment


69


of the housing


12


as described above. Additionally, the air flow convectively cools compressor


70


.




The pressure sensor


73


is operative to provide low pressure alarm functionality that indicates the presence of leaks in the underground air space being pressurized. Compressor


70


does not need to operate continuously in order to effectively dehumidify the dry pressurized air flowing to the underground air space, which is typically sealed to control leakage. To that end, the pressure switch


75


is used to control the on/off duty cycles of the operation of compressor


70


according to the system pressure. Although in this exemplary embodiment compressor control is initiated and controlled by pressure switch


75


that is pneumatic, those skilled in the art will readily understand that this control function can be realized many different ways. For example, an electronic controller could automatically activate an electronic switch to initiate operation of compressor


70


with an electrical control signal in accordance with a predetermined control algorithm.




With continued reference to

FIGS. 1-3

, the filters


71


,


72


are operative to reduce the moisture level and remove particulate matter from the stream of compressed ambient air. Condensed moisture from the humid ambient air is collected as water by the filters


71


,


72


and is transmitted through a drain line


77


to an evaporation tray


78


located on top of compressor


70


. The evaporation tray


78


has a good thermal contact with an exterior portion of the compressor


70


to promote heat transfer therebetween. Heat generated by the compressor


70


during operation warms the evaporation tray


78


so that the collected water in tray


78


is periodically evaporated. The evaporation tray


78


provides a convenient method of disposing of water collected in filters


71


,


72


and does not require an external fluid flow path extending to the exterior of housing


12


.




The membrane dryer


74


receives the compressed air stream from the filters


71


,


72


. The flow rate through the membrane dryer


74


is regulated by controlling the compressor


70


so that unwanted gas species, such as water vapor, are efficiently filtered out. The membrane dryer


74


includes one or more membranes operative for removing a portion of the remaining water molecules in the air stream, as well as other gaseous species including oxygen. Water vapor, in particular, efficiently permeates the porous membrane walls of membrane dryer


74


and is trapped or collected as a liquid for subsequent exhaust to the surrounding environment. As a result, membrane dryer


74


removes residual moisture from the air stream that remains after the filtering action of filters


71


,


72


, which provides a flow of clean dry pressurized air exiting the outlet side of the membrane dryer


74


. The humidity level of the dry pressurized air exiting the outlet side of the membrane dryer


74


is significantly less than the ambient dew point.




A portion of the dry pressurized air is distributed from the outlet of the membrane dryer


74


to an adjustable flow controller, such as pressure regulator


76


, and another portion is delivered to an air reservoir


36


. The air reservoir


36


, also positioned inside housing


12


, stores a volume of the dry compressed air and functions as an accumulator, as will be discussed herein. A variety of air tanks well known in the art may be used for air reservoir


36


. The pressure regulator


76


delivers dry pressured air at a controlled air pressure to fittings


64




a


,


64




b.






The fittings


64




a


,


64




b


, and fittings


64




c


and


64




d


described below, may be any quick disconnect fluid fittings suitable for use with flexible plastic tubing, such as semi-rigid polyethylene tubing, as are well known in the art. Such fittings


64




a-d


simplify fluid connections and are self-closing to remain pressure tight when disconnected. The fittings


64




a-d


may be color coded for ease of recognition when installing the modular membrane pressurization unit


14


into the housing


12


.




As best shown in

FIG. 2

, a pair of lines


47




a,b


are coupled in fluid communication with fittings


64




a


,


64




b


, respectively, and extend downwardly into a protective conduit


40


. Conduit


40


, which may be buried entirely beneath ground level


18


, enters the lower compartment


69


of the housing


12


upwardly through open bottom


17


in a direction from beneath the ground surface


18


. The lines


47




a,b


deliver the dry pressurized air below ground level


18


through conduit


40


to the underground air space (not shown). It is appreciated that conduit


40


and lines


47




a,b


may exit beneath housing


12


in any of multiple directions as shown in phantom lines in

FIG. 2

, including vertically downward to an underlying air space, without departing from the spirit and scope of the present invention.




With continued reference to

FIGS. 1-3

, the modular membrane pressurization unit


14


further includes thermostatically-controlled heater elements


58


positioned proximate to the filters


71


,


72


. The heater elements


58


are energized when the ambient temperature surrounding the system


10


drops to near the freezing point of water. The heater elements


58


, which typically operate under thermostatic control and by resistive or Joule heating, prevent the freezing of water carried by the compressed air stream from the compressor


70


as the air stream enters the filters


71


,


72


. The operation of the fans


44


, may also be controlled with a thermostat.




The modular membrane pressurization unit


14


further includes a compressor control module


46


operative for controlling the compressor


70


. The control module


46


has an instrument cluster


48


that includes a power switch


50


, a circuit breaker


52


, a run time meter


54


, a pressure gauge


56


and other indicators and switches that are required to operate and control compressor


70


. The compressor control module


46


might also include alarm indicators


59


to warn a user of various conditions. Each of the alarm indicators


59


may be any suitable light-emitting diode (LEDs) or lamp. An alarm connection for pressure sensor


73


is provided among the connections of a terminal set


60


. Power for the unit


14


is provided via a terminal set


62


.




With reference to

FIG. 4

, a pneumatic flow diagram for the modular membrane pressurization unit


14


of the present invention is depicted. Reference numerals in

FIG. 4

designate corresponding structures previously described with reference to

FIGS. 1-3

. Compressor


70


intakes ambient air at atmospheric pressure from upper compartment


67


(

FIG. 2

) and provides a stream of compressed ambient air to the sequential filters


71


,


72


, which remove water and other contamination from the compressed air stream. Condensed water collected by the filters


71


,


72


is conveyed via a drain line


77


to an evaporation tray


78


located on top of the compressor


70


for evaporative dissipation. Dried air from the outlet side of filters


71


,


72


is transported to the inlet side of membrane dryer


74


, which removes additional moisture and other gaseous species, such as oxygen.




Exiting from the outlet side of membrane dryer


74


is a flow of clean dry pressurized air, which is directed to one inlet of a three-way fitting


84


. The outlet of three-way fitting


84


conveys dry pressurized air to an inlet of three-way fitting


86


. One outlet of three-way fitting


86


directs dry pressurized air to the pressure regulator


76


and the other outlet of three-way fitting


86


is coupled in fluid communication with fitting


64




c


. The fitting


64




c


is pneumatically coupled with an inlet of a three-way fitting


91


of the air reservoir


36


. One outlet of three-way fitting


91


directs dry pressurized air for storage within the air reservoir


36


and the other outlet of three-way fitting


91


is coupled in fluid communication with fitting


64




d


. Fitting


64




d


is coupled in fluid communication with an inlet of a three-way fitting


92


. One outlet of three-way fitting


92


is coupled in fluid communication with the pressure switch


75


. The pressure switch


75


is operative for cyclically energizing and de-energizing the compressor


70


as the system pressure falls and rises so as to maintain a constant system pressure. The other outlet of three-way fitting


92


is coupled in fluid communication with a The other outlet of three-way fitting


90


positioned between three-way fitting


86


and pressure regulator


76


.




Pressurized dry air is provided from an outlet side of pressure regulator


76


to an inlet side of three-way fitting


88


, which divides the air through one outlet to an inlet of three-way fitting


94


and the other outlet to a second inlet of three-way fitting


84


. The flow to fitting


84


forms a feedback loop on the outlet side of the membrane dryer


74


. During an off cycle of the compressor


70


, the feedback loop supplies air from the air reservoir


36


back through the fitting


84


of the membrane dryer


74


to maintain positive air pressure on the dryer


74


, thereby preventing the migration of water vapor and other molecules into the membrane walls forming the membrane dryer


74


. This ensures dry air will be present initially at the outlet of the membrane dryer


74


when the compressor


70


cycles on.




The outlets of three-way fitting


94


feed dry pressurized air to three-way fittings


96


and


98


. One outlet of three-way fitting


96


feeds pressure gauge


56


in the instrument cluster


48


and the other outlet of fitting


96


feeds pressure sensor


73


, which is configured as a low pressure alarm. Three-way fitting


98


directs a flow of dry pressurized air to the two fittings


64




a


,


64




b


for delivering a flow of dry pressurized air underground through lines


47




a,b.






In use and with reference to

FIGS. 1-4

, the base


16


of housing


12


is at least partially buried in the ground below the ground surface


18


. Cover


26


is removed from the base


16


to provide an unobstucted access opening into the upper compartment


67


. The modular membrane pressurization unit


14


is installed into the housing


12


by grasping the handholds


42


and manually inserting unit


14


through the access opening into the upper compartment


67


. Engagement between the locating structures


38


,


39


aligns the modular membrane pressurization unit


14


relative to base


16


. Fittings


64




a-d


are interconnected to couple the modular membrane pressurization unit


14


in fluid communication with the lines


47




a,b


and the air reservoir


36


and suitable electrical connections are provided via terminals


60


,


62


.




Air moving device


44


draws in air from the surrounding environment through the air intake


24


into upper compartment


67


. Air moving device


45


, if present, forces air out of the air exhaust


25


so as to create a flow of ambient air through upper compartment


67


. The compressor


70


draws ambient air present at atmospheric pressure and ambient humidity from upper compartment


67


into an inlet side and supplies a compressed stream of ambient air from an outlet side of compressor


70


to an inlet side of filters


71


,


72


. Filters


71


,


72


remove particulates and moisture from the air stream. The air exiting from filter


72


is provided to the membrane dryer


74


, which removes additional moisture to further dry the stream of air. Air from the outlet side of membrane dryer


74


is routed through the remaining components of the pneumatic circuit, as described above with regard to

FIG. 4

, provided in a regulated manner to the lines


47




a,b


and subsequently directed to the underground space.




With reference to

FIG. 5

in which like reference numerals refer to like features, an alternative embodiment of a membrane pressurization system


10




a


in accordance with the present invention is illustrated. A bottom wall


100


is incorporated into base


16


of housing


12


that closes lower compartment


69


and thereby isolates lower compartment


69


from the surrounding ground. The air lines


47




a,b


are routed into a conduit


101


positioned inside lower compartment


69


. Conduit


101


extends to attached to an inlet side of a conduit port


102




a


formed in base


16


. Conduit


103


, which is buried beneath the ground surface


18


and leads to the underground air space (not shown) is attached to an outlet side of conduit port


102




a


. The outlet side of the conduit port


102




a


may be diametrically stepped, as shown in

FIG. 5

, to permit the selective attachment of one of multiple different sizes of conduit


103


, as is commonly used in the art. To that end, an end portion of the outlet side of the conduit port


102




a


is trimmed or excised to conform port


102




a


diametrically for receiving a given diameter of conduit


40


. However, the present invention is not so limited and the outlet side of the conduit port


102




a


may have a uniform outer diameter.




It is appreciated that base


16


may serve as a junction box if provided with additional conduit ports


102




b


,


102




c


arranged in a spaced-apart relationship. The conduit ports


102




b


,


102




c


allow ingress and egress of air and power lines from respective conduits (not shown) into the lower compartment


69


of housing


12


. The conduit ports


102




b


,


102




c


may be oriented so that housing


12


serves as a right angle junction box, as illustrated if

FIG. 5

, or may be positioned in the side walls of base


16


to be aligned so that housing


12


serves as an in-line junction box. Those skilled in the art will recognize that other formations of the base


16


with appropriate conduit ports


102




a-c


formed therein allow the base


16


to serve as any commonly available junction box known in the art.





FIG. 5

also illustrates an alternative method of disposing of the water removed from the pressurized air and collected in filters


71


,


72


. Specifically, a shared drain line


104


is coupled in fluid communication with respective drains in filters


71


,


72


. The drain line


104


is routed within the upper and lower compartments


67


,


69


to an opening in the base


16


for deposit outside of the housing


12


onto the ground surface


18


. It is appreciated that the drain line


104


may be routed entirely in upper compartment


67


without departing from the spirit and scope of the present invention.




With reference to

FIG. 6

in which like reference numerals refer to like features, membrane pressurization system


10




a


may also be disposed on an above-ground support platform


110


, such as a concrete slab, in accordance with the principles of the present invention. The bottom wall


100


of housing


12


contacts and is supported by an upper surface of support structure


110


. System


10




a


is stabilized against unintentional lateral movement relative to support platform


110


by one or more brackets


112


. Due to the presence of bottom wall


100


, the system


10




a


may be positioned entirely above the ground surface


18


as well as being partially buried. It is apparent that system


10




a


may be either partially buried beneath ground level


18


, as shown in

FIG. 5

, or positioned on support platform


110


above the ground surface


18


, as shown in FIG.


6


.




With reference to

FIG. 7

in which like reference numerals refer to like features, a membrane pressurization system


120


has a base


122


with a buried portion beneath the ground surface


18


. The buried portion of base


122


has a substantially uniform diameter and the lower compartment


69


is enclosed by a bottom


123


. Base


122


includes a plurality of, for example, two circumferential ribs


124


that, when base


122


is buried, strengthen and stabilize the base


122


and aid in securing the base


122


within the ground. A conduit


126


, conveying lines


47




a,b


, is illustrated as extending vertically downward relative to the ground surface


18


through an suitably dimensioned opening provided in the bottom wall


100


for routing lines


47




a,b


to an underlying air space (not shown). Alternatively, the conduit


126


may be routed laterally relative to the ground surface


18


and through an opening formed in a side portion of the base


122


, as shown in phantom lines in FIG.


7


.




With reference to

FIG. 8

in which like reference numerals refer to like features, a membrane pressurization system


130


has a housing


132


modified to permit ventilation of the upper space


67


by the air movement induced by convection and not with the forced assistance of one or more air moving devices, such as air moving devices


44


,


45


(

FIGS. 1-3

,


5


-


6


). Specifically, system


130


includes an upper cover


134


attached to housing


132


and positioned above the ground surface


18


. Upper cover


134


is adapted for absorbing significant amounts of solar radiation during daylight hours and when illuminated. For example, upper cover


134


may be formed of, or may have an outer coating, of a dark-colored material suitable pigmented for absorbing radiation. Heat is transferred from the upper cover


134


, when heated, to the air within the upper compartment


67


. The heated air within in upper compartment


67


rises and exits through an opening


136


in housing


132


into a flow passage


138


. Openings


140


are provided in the flow passage


138


through which the heated air is exhausted to the surrounding environment. Cool ambient air enters the air intake


24


and the air exhaust


25


to replace the heated air and, thereby, establishes a convective air flow within upper compartment


67


. In addition to filter element


80


on air intake


24


, another filter element


142


, similar to filter element


80


, is provided on air exhaust


25


.




While the present invention has been illustrated by a description of various preferred embodiments and while these embodiments have been described in considerable detail in order to describe the best mode of practicing the invention, it is not the intention of the applicants to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications within the spirit and scope of the invention will readily appear to those skilled in the art.



Claims
  • 1. A system for supplying dry pressurized air to an underground air space, comprising:a housing having a portion adapted to be buried beneath a ground surface and including an interior space and an air intake above the ground surface adapted to receive ambient air into the interior space; and a modular membrane pressurization unit configured to be removably received in said interior space of said housing, said modular membrane pressurization unit engaging the housing to form an upper and a lower compartment of the housing, the modular membrane pressurization unit including an air inlet coupled in fluid communication with said air intake in the housing upper compartment and an air outlet coupled in fluid communication with the underground air space through the housing lower compartment, said pressurization unit operative to reduce a moisture level of ambient air flowing from said air inlet to said air outlet to provide dry pressurized air to the underground air space.
  • 2. The system of claim 1 further comprising an air reservoir coupled in fluid communication with said modular membrane pressurization unit, said air reservoir capable of storing a volume of the dry pressurized air.
  • 3. The system of claim 1 wherein said housing includes a base and a cover mounted to said base, said cover removably attached to said base so as to provide an access opening into said interior space of said housing for installation of said modular membrane pressurization unit.
  • 4. The system of claim 3 wherein said cover has a portion that shields said air intake against the entrance of contamination.
  • 5. The system of claim 3 wherein said buried portion of said base includes a flared section extending downwardly from the ground surface.
  • 6. The system of claim 3 wherein said base includes a plurality of circumferential ribs adapted to strengthen and stabilize said base.
  • 7. The system of claim 3 wherein said base further includes an interior ledge for supporting said modular membrane pressurization unit when said modular membrane pressurization unit is disposed in said housing.
  • 8. The system of claim 1 wherein said modular membrane pressurization unit includes a first locating structure and said housing includes a second locating structure complementary to said first locating structure, said first and second locating structures adapted to engage for orienting said modular membrane pressurization unit in said housing.
  • 9. The system of claim 1 wherein said modular membrane pressurization unit includes an air moving device coupled with said air intake, said air moving device operative to suction ambient air from the environment surrounding said housing through said air intake into said interior space.
  • 10. The system of claim 9 wherein said air moving device includes a filter media associated with said air moving device, said filter media operative to remove particulate matter from said ambient air entering said air intake.
  • 11. This system of claim 1 wherein said modular membrane pressurization module includes a handhold adapted for installing and removing said modular membrane pressurization unit from said housing.
  • 12. The system of claim 1 wherein said modular membrane pressurization unit is adapted to be installed and removed from said housing free of tools.
  • 13. The system of claim 1 wherein the modular membrane pressurization unit includes a heater element, said heater element being thermostatically controlled to elevate the temperature within said interior space.
  • 14. The system of claim 1 wherein said housing includes a first conduit port and tubing coupling said air outlet of said modular membrane pressurization unit in fluid communication with the underground air space, said tubing routed from said interior space of said housing to an exterior of said housing through said first conduit port.
  • 15. The system of claim 1 wherein said housing includes second and third conduit ports that allow pathways into said interior space of said housing so that said housing is capable of serving as a junction box.
  • 16. The system of claim 1 wherein said base of said housing is adapted so that said housing may be optionally positioned above the ground surface on a support platform.
  • 17. A method of supplying dry pressurized air comprising:intaking ambient air from above a ground surface into an upper compartment of a housing having a portion buried beneath the ground surface; directing the ambient air in the upper compartment to a modular membrane pressurization unit positioned inside the housing and engaging the housing to separate a lower compartment of the housing from the upper compartment; passing the ambient air through a membrane separator of the modular membrane pressurization unit to remove moisture for providing dried air with a reduced moisture level; and directing the dried air into the lower compartment and below the ground surface to an underground air space.
  • 18. The method of claim 17 further comprises compressing the ambient air to provide a pressurized flow to the membrane separator.
  • 19. The method of claim 18 further comprising filtering the pressurized flow to remove particulate matter and moisture before passing the ambient air through the membrane separator.
  • 20. A system for supplying dry pressurized air to an underground air space, comprising:a housing including a base and a removable cover and having a portion adapted to be buried beneath a ground surface, the housing including an interior space and an air intake above the ground surface adapted to receive ambient air into the interior space; the base including a plurality of ribs adapted to strengthen and stabilize the base; and a modular membrane pressurization unit configured to be removably received in said interior space of said housing, said modular membrane pressurization unit including an air inlet coupled in fluid communication with said air intake and an air outlet coupled in fluid communication with the underground air space, said pressurization unit operative to reduce a moisture level of ambient air flowing from said air inlet to said air outlet to provide dry pressurized air to the underground air space.
  • 21. A system for supplying dry pressurized air to an underground air space, comprising:a housing having a portion adapted to be buried beneath a ground surface and including an interior space and an air intake above the ground surface adapted to receive ambient air into the interior space; a modular membrane pressurization unit configured to be removably received in said interior space of said housing, said modular membrane pressurization unit including an air inlet coupled in fluid communication with said air intake and an air outlet coupled in fluid communication with the underground air space, said pressurization unit operative to reduce a moisture level of ambient air flowing from said air inlet to said air outlet to provide dry pressurized air to the underground air space; the modular membrane pressurization unit including a first locating structure and the housing including a second locating structure complementary to the first locating structure for orienting the pressurization unit in the housing.
  • 22. A system for supplying dry pressurized air to an underground air space, comprising:a housing having a portion adapted to be buried beneath a ground surface and including an interior space and an air intake above the ground surface adapted to receive ambient air into the interior space; and a modular membrane pressurization unit configured to be removably received in said interior space of said housing, said modular membrane pressurization unit including an air inlet coupled in fluid communication with said air intake and an air outlet coupled in fluid communication with the underground air space, said pressurization unit operative to reduce a moisture level of ambient air flowing from said air inlet to said air outlet to provide dry pressurized air to the underground air space the modular membrane pressurization unit being adapted to be received and removed from the housing generally free of tools.
  • 23. The system of claim 1 wherein said housing includes a portion having a dark colored material for absorbing heat to heat air in the interior space.
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