The presently disclosed technology relates to a direct current (DC) power controller. More particularly, the presently disclosed technology is a DC power controller capable of distributing power from a power input to two or more DC power output channels in accordance with two or more user defined power output curves.
Power controllers in DC applications generally utilize an input of power and one or more power output channels. Typically one or more DC power using devices, such as a series of lights, are located on the same channel or on separate channels but each controlled by a single power controller, such as a dimmer per channel. A user utilizes the dimmer, typically in-line with the circuit, to directly control the power going to the series of lights. However this can create a situation in which lights which receive the same power input produce different output. An example of such a scenario exists when LED lights and incandescent lights receive the same power input: each light produces a different lumen output in response to the same power input.
In retrofit or new designs, mixing incandescent and LED lights is particularly an issue because it may not be possible to install all lights of one type. One bulky solution is to add multiple dimmers to each of the lighting circuits; however, doing so results in several full-sized power dimmers requiring frequent or constant individualized adjustments. The same concept applies to DC power regulating units that regulate other DC power driven applications including, but not limited to, seat heaters or blower motors in that multiple dimmers are required in order to control the power going to each device.
Accordingly, what is needed is a DC power controller that allows system designers to skew the voltage outputs between channels and that provides a simple, space saving, and single unit system for easy balancing of dissimilar power use zones, including lighting zones, in accordance with a user's input.
The purpose of the Summary is to enable the public, and especially the scientists, engineers, and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection, the nature and essence of the technical disclosure of the application. The Summary is neither intended to define the inventive concept(s) of the application, which is measured by the claims, nor is it intended to be limiting as to the scope of the inventive concept(s) in any way.
What is disclosed is a DC power controller having at least one DC power input, a plurality of DC power output channels, two or more power regulators for regulating power output from the DC power input to the DC power output channels, and a processor configured to control the power regulators and thus to regulate the power output of the DC power output channels.
The processor is configured to control the DC power output of the DC power controller according to one or more user defined power output curves stored in the DC power controller. The user defined power output curves are configured such that power output in each channel in the series of output channels can be determined by a single input signal. A user inputs the signal using a signal input module such as a dimmer or potentiometer to direct the processor as to the location on the user defined power output curves from which the processor is to calculate the power output for one or more power output channels. Alternatively, the signal can be automatically generated by a sensor, switch or other signal input module.
The DC power controller has one or more signal input module connectors or ports for signal input modules to be connected to the DC power controller. The signal input modules provide a connection mechanism through which a signal input module sends one or more signals to the processor. The signal input modules when connected to the processor via the signal input module connectors are not in-line with the power circuit thus smaller wiring can be and typically is used to connect the signal input module to the processor. The signal input module can include a variety of signal input modules including, but not limited to, a potentiometer, a dimmer, a switch, and/or the applicant's encoder module.
The DC power controller can utilize one or more signal input modules and/or an encoder module developed by the applicant. The encoder module is generally a signal input module that is capable of virtually functioning as multiple signal input modules from a single physical unit. The encoder module utilizes a signal adjustment mechanism, such as a knob or dial that functions as a potentiometer, and a virtual signal input module selection mechanism.
The virtual signal input module selection mechanism is configured to select the virtual signal module that the processor is utilizing to adjust the DC power output to each DC power output channel. In a preferred embodiment this selection mechanism is a depression mechanism located in the dial or knob such that a user depresses the dial or knob to change which virtual signal input module is being utilized.
Alternatively, the signal input mechanism can be a sensor that senses an occurrence, such as a vehicle door opening and/or vehicle ignition, or lack of an occurrence, such as a vehicle door not opening after a given period of time, that sends a signal to the processor to utilize a position on the user defined power output curve for determining the power to be provided to each power output channel.
A plurality of signal input modules can be used in connection with the DC power controller. For example, a first and a second signal input module can be utilized such that the first signal input module can be configured to adjust the DC power output to two or more DC power output channels in response to a first user defined power output curve. The processor can be configured such that a second signal input module is used to adjust the DC power output to two or more other DC power output channels in response to a second user defined power output curve. A single input module can be utilized to control DC power output over multiple power output channels. However, typically a single DC power output channel can only be controlled by a single input module and a single user defined output curve.
In an example embodiment the DC power controller is utilized to control two or more lights via separate power output channels such that each light provides the same lumen output in response to a signal from a signal input module. In order to accomplish this, the user defined power output curve applicable to each channel is configured such that in response to the signal, the power supplied to each light is determined such that the lumen output of each light is the same. If the user intends to change the lumen output of the lights, the user utilizes the signal input module, for example by rotating the dial of a potentiometer, which sends a new or second signal to the processor. The processor then looks up on the user defined power output curve the user defined amount of power to supply to each power output channel, and directs the power regulator to each channel to allow for the power output defined by the user defined power output curve.
Further example uses of the DC power controller include coordinating the power output across channels to coordinate power supplied to a variety to DC power using devices, including, but not limited to, incandescent lights, LED lights, heater pads, and blower motors.
An example of an embodiment of the DC power controller is utilizing a first DC power output channel on the DC power controller to control one or more day lights and having a second DC power output channel to control one or more night vision compatible lights. Day lights are defined as lights for use without night vision allowing devices. The processor can be configured to supply power to the one or more day lights and not to supply power to one or more night vision compatible lights upon receiving a first signal from the signal input module. The processor is configured to supply power to the one or more night vision compatible lights and not to supply power to the one or more day lights upon receiving a second signal from said signal input module. This embodiment may be particularly useful for military or law enforcement operations.
As a further example, the DC power controller can be connected via a first DC power output channel to one or more incandescent lights. A second DC power output channel is connected to one or more LED lights. Each channel in this example utilizes a separate power regulator controlled by the processor. The user defined power output curves can be inputted by the user such that when the processor receives a signal from a signal input module, the user defined power output curves direct the processor to control the power output of the power regulators to provide an amount of power that allows for the lumen output of the incandescent light channel and the LED light channel to be equivalent. While in the example given the lumen output is equivalent, the power supply and thus the lumen output of each channel can be set at whatever value the user desires. The user defined power output curves provide further guidance to the processor as to how to change the power output per power output channel in response to further or different signal provided by the signal input module. Thus if a user turns the dial of a potentiometer acting as the signal input module, the user defined power output curves provide the processor with reference for determining how much power to output at each channel in response to the change in signal generated by the user changing the position of the dial of the potentiometer.
Multiple power output channels can be controlled by the same power controller in order to produce the same power distribution to each power output channels. To provide different power output to separate power output channels, the power output channels are controlled by separate power controllers that are controlled by the processor.
In a preferred embodiment the user defined power output curves define a curve of power output per channel (or across multiple channels) based on the signal from the signal input module. For example, a user could define the power output curve as being anywhere from 0% to 100% or any subset of percentages therein. The user would next configure the power output in response to a second signal, which could be set between 0% and 100%. It is important to note that there can be a limitless number of signal calibrations calibrating a limitless number of power output channels and the terms 0% to 100% are used without any intention of limiting the invention to this embodiment. It is not necessary that the first point be at 0% but instead the first point could begin at, for example, 20% or 40%.
Further, it is particularly important to note that when a sensor is used as a signal input module, the processor can feature an input threshold mode. In the input threshold mode the processor is configured to allow the output of the same amount of power in response to variations in signals that are not sufficient enough to cause the processor to utilize a different point on the user defined output curve to determine the power output of the channel associated with the point. For example, the processor can be set such that a small vibration or tremor in the dial of a potentiometer does not alter the power supplied to each channel.
A user defined power output curve can be used by the processor to calculate the power output of a single power output channel or alternatively a user defined power output curve can be used to calculate the power output over a series of channels. As an example, the processor can be configured to control power output to a first power output channel and a second power output channel in response to a signal from a first signal input module connected to the processor. The processor can further be configured to control power output to a third power output channel and a fourth output channel in response to a signal from a second signal input module.
The DC power controller can include an optional display module. The display module can be configured to displayed, for example, the total power consumed for each of the DC power output channels either together or separately including a function of the amount of power consumed compared to the total power available.
Also disclosed is a method of using a DC power controller. The method of utilizing the DC power controller includes the step of providing a DC power controller. The DC power controller has at least one DC power input, a plurality of DC power output channels, and at least two power regulators configured to regulate the DC power output of at least two separate DC power output channels. The DC power controller utilizes at least one processor configured to control the power regulator associated with each channel and thus the DC power output of each channel. The processor uses a user defined power output curve to calculate the power output of each DC power output channel. To calculate the DC power output of each DC power output channel, the processor utilizes a signal generated by a signal input module or a lack of signal from the signal input module to calculate from the user defined power output curve the amount of power to direct the power regulator associated with each channel to output.
The disclosed method includes the step of programming two or more user defined power output curves into the DC power controller. The user defined power output curves are programmed by assigning a power output value to a first DC power output channel in response to a first signal input from the signal input module and programming a power output value to a second DC power output channel in response to the first input signal input from the signal input module. A second DC power output value is assigned to the first DC power output channel in response to a second input signal from the signal input module. A second DC power output value is assigned to the second DC power output channel in response to the second signal input from the signal input module. This step produces two DC power output channels that are controlled by two separate user defined power output curves. When a user sets a signal input module dial at a first location, the DC power output channels output power according to the user defined output curve. When the user, for example, turns the dial on a signal input module, the processor changes the power output by each DC power output channel according to the user defined power output curve associated with each respective channel.
In a preferred embodiment, the step of providing a DC power controller further includes providing a plurality of user defined power output curves. The method further including the step of providing a mechanism for a user to select which power output curve is utilized by the processor in regulating the DC power output to the plurality of DC power output channels in response to a user input signal.
Still other features and advantages of the presently disclosed and claimed inventive concept(s) will become readily apparent to those skilled in this art from the following detailed description describing preferred embodiments of the inventive concept(s), simply by way of illustration of the best mode contemplated by carrying out the inventive concept(s). As will be realized, the inventive concept(s) is capable of modification in various obvious respects all without departing from the inventive concept(s). Accordingly, the drawings and description of the preferred embodiments are to be regarded as illustrative in nature, and not as restrictive in nature.
While the presently disclosed inventive concept(s) is susceptible of various modifications and alternative constructions, certain illustrated embodiments thereof have been shown in the drawings and will be described below in detail. It should be understood, however, that there is no intention to limit the inventive concept(s) to the specific form disclosed, but, on the contrary, the presently disclosed and claimed inventive concept(s) is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the inventive concept(s) as defined in the claims.
In a preferred embodiment, the DC power controller includes a connector or port 93 via which a screen or similar device can be connected. This allows a user to input via the users laptop, tablet, or other device the user defined output curves.
The DC power controller can include an expansion module port 97 via which an expansion module can be added in a preferred embodiment. The DC power controller can be configured with any number of output channels. The power output channels in the depicted unit are four power output channels. In the depicted embodiment, when an expansion module is added, it can be used to increase the output channels to eight output channels. In a preferred embodiment the expansion module can also have two analog only outputs as well as the DC power output channels. It is to be noted that the number of channel outputs in the DC power controller and/or the expansion module are exemplary only, and each can be configured with any number of output channels that is consistent with the spirit of the invention.
The DC power controller can be configured with one or more signal input module connectors 94, 95, 96 via which a signal input module can be connected to the DC power controller. The signal input module can be, for example, a switch, a potentiometer, or a dimmer. The signal input module can further be any signal generating device from which the processor of the DC power controller can interpret a signal to determine the location on a user defined output curve that the processor should utilize to determine how to control the power output of each power output channel associated with the signal input module input port. For example, an encoder module developed by the applicant can be utilized as a signal control module capable of functioning virtually as multiple signal control modules and connects via a port 99 located in the housing of the DC power controller.
When the processor interprets a change in signal from a signal input module, the processor utilizes the input signal from the signal input module to look up the appropriate voltage output per DC power output channel on the user defined power output curve(s) to determine what the output power of each power output channel 104 should be in response to the signal the processor has received. The processor then controls the power regulator(s) associated with the power output channel to be controlled to provide an output power per channel as set forth by the user defined power output curve(s).
As illustrated in
The expansion module can be configured either with a separate DC power source 406 or to utilize the same DC power source 407 as the DC power controller. The expansion module provides additional power output channels 403 in addition to the power output channels 401 of the DC power controller. It is important to note that the DC power controller can be built with any number of power output channels and that the expansion module can be utilized when an additional number of power output channels are desired. The DC power controller can utilize standard power output channels and/or it can utilize user defined analogue output channels 404. The expansion module is typically in connection with the DC power controller via a port connection 402. Optionally the expansion module conceivably includes additional signal input channels or ports.
While certain preferred embodiments are shown in the figures and described in this disclosure, it is to be distinctly understood that the presently disclosed inventive concept(s) is not limited thereto but may be variously embodied to practice within the scope of the following claims. From the foregoing description, it will be apparent that various changes may be made without departing from the spirit and scope of the disclosure as defined by the following claims.