The present disclosure relates to a direct-current power supply including a diode bridge-less (DBL) rectifier circuit, a refrigeration cycler including the direct-current power supply, and an air conditioner and a refrigerator equipped with the refrigeration cycler.
As a conventional technique related to a direct-current power supply including a DBL rectifier circuit, there is a technique described in Patent Literature 1 below. This Patent Literature 1 discloses a technique for protecting a switching element included in a DBL rectifier circuit even when there is disturbance of a power supply voltage such as a lightning surge.
Patent Literature 1 describes that a recovery current can flow through a switching element due to disturbance of a power supply voltage. However, in Patent Literature 1, no consideration is given to ringing noise that can be generated by the recovery current. Therefore, the technique of Patent Literature 1 cannot suppress this ringing noise.
The present disclosure has been made in view of the above, and an object is to obtain a direct-current power supply capable of suppressing ringing noise that may be caused by a recovery current.
In order to solve the above-described problem and to achieve the object, a direct-current power supply according to the present disclosure includes: a rectifier circuit in which first to fourth switching elements are bridge-connected; and a reactor connected between an alternating-current power supply and the rectifier circuit. Further, the direct-current power supply includes a first gate circuitry that drives the first and second switching elements, and a second gate circuitry that drives the third and fourth switching elements. A connection point between the first switching element and the second switching element is connected to the alternating-current power supply via the reactor. A connection point between the third switching element and the fourth switching element is connected to the alternating-current power supply without via the reactor. A time during which the first gate circuitry turns on the first switching element is longer than a time during which the second gate circuitry turns on the third and fourth switching elements. Further, a time during which the first gate circuitry turns on the second switching element is longer than a time during which the second gate circuitry turns on the third and fourth switching elements.
According to the direct-current power supply of the present disclosure, it is possible to provide an effect of suppressing ringing noise that may be generated by a recovery current.
The rectifier circuit 10 of the first embodiment is a DBL rectifier circuit. A general rectifier circuit has a configuration in which four diodes are bridge-connected. On the other hand, the DBL rectifier circuit has a configuration in which four switching elements are bridge-connected. That is, in the DBL rectifier circuit, each of the four diodes is replaced with a switching element.
The rectifier circuit 10 includes a first leg 50 and a second leg 52 connected in parallel to the first leg 50. The first leg 50 includes a switching element 3 which is a first switching element, and a switching element 4 which is a second switching element. The switching element 3 and the switching element 4 are connected in series. The second leg 52 includes a switching element 5 which is a third switching element, and a switching element 6 which is a fourth switching element. The switching element 5 and the switching element 6 are connected in series.
In
The MOSFET is generally a bidirectional element capable of allowing a current to bidirectionally flow, unlike a unidirectional element such as a diode that allows a current to flow only in one direction. That is, when a charge is supplied to a gate of the MOSFET in order to control the MOSFET to be turned on, a current can also flow in an opposite direction. Note that the opposite direction here means a direction opposite to a direction of a current flowing in the parasitic diode built in the MOSFET.
The reactor 2 is connected between the alternating-current power supply 1 and the rectifier circuit 10. Specifically, one end of the reactor 2 is connected to one side of the alternating-current power supply 1, and another end of the reactor 2 is connected to a connection point 14, which is a connection point between the switching element 3 and the switching element 4. A connection point 15, which is a connection point between the switching element 5 and the switching element 6, is connected to another side of the alternating-current power supply 1. The connection points 14 and 15 constitute input terminals of the rectifier circuit 10. That is, the connection point 14 is an input end of the rectifier circuit 10 connected via the reactor 2, and the connection point 15 is an input end of the rectifier circuit 10 connected without the reactor 2.
Between output terminals of the rectifier circuit 10, the smoothing capacitor 7 is connected. The rectifier circuit 10 converts a power supply voltage Vs applied from the alternating-current power supply 1 via the reactor 2 into a direct-current voltage. The power supply voltage Vs is an alternating-current voltage outputted from the alternating-current power supply 1.
The smoothing capacitor 7 is charged by an output of the rectifier circuit 10. The smoothing capacitor 7 smooths a direct-current voltage outputted from the rectifier circuit 10. To both ends of the smoothing capacitor 7, the load 8 is connected. The load 8 includes an inverter that operates using power of the smoothing capacitor 7, a motor that is driven by the inverter, and equipment driven by the motor.
The controller 9 includes a processor 9a and a memory 9b. To the controller 9, each of detection values of the power supply voltage Vs, a circuit current Is, and a capacitor voltage Vd is inputted. The circuit current Is is a current flowing to the rectifier circuit 10 via the reactor 2. The circuit current may also be referred to as a “primary current”. The capacitor voltage Vd is a voltage of the smoothing capacitor 7. The capacitor voltage may also be referred to as a “bus-bar voltage”. Each of the power supply voltage Vs, the circuit current Is, and the capacitor voltage Vd is detected by a detector not illustrated in
The controller 9 generates a control signal for controlling conduction of the switching elements 3 and 4 on the basis of the individual detection values of the power supply voltage Vs, the circuit current Is, and the capacitor voltage Vd, and outputs the control signal to the gate circuitry 11. In addition, the controller 9 generates a control signal for controlling conduction of the switching elements 5 and 6 on the basis of the individual detection values of the power supply voltage Vs, the circuit current Is, and the capacitor voltage Vd, and outputs the control signal to the gate circuitry 12.
The gate circuitry 11 generates and outputs gate signals Q1 and Q2 for driving the switching elements 3 and 4, on the basis of the control signal outputted from the controller 9. The gate signal Q1 is a signal for controlling a conduction state of the switching element 3 from on to off or from off to on. The gate signal Q2 is a signal for controlling a conduction state of the switching element 4 from on to off or from off to on.
The gate circuitry 12 generates and outputs gate signals Q3 and Q4 for driving the switching elements 5 and 6, on the basis of the control signal outputted from the controller 9. The gate signal Q3 is a signal for controlling a conduction state of the switching element 5 from on to off or from off to on. The gate signal Q4 is a signal for controlling a conduction state of the switching element 6 from on to off or from off to on.
When the switching elements 3, 4, 5, and 6 are driven, the gate signals Q1 to Q4: are converted into voltage levels that allow driving of the switching elements 3, 4, 5, and 6; and are outputted. The gate circuitries 11 and 12 can be implemented by using a level shift circuit or the like.
In the controller 9, the processor 9a is an arithmetic means such as an arithmetic device, a microprocessor, a microcomputer, a central processing unit (CPU), or a digital signal processor (DSP). The memory 9b is a nonvolatile or volatile semiconductor memory such as a random access memory (RAM), a read only memory (ROM), a flash memory, an erasable programmable ROM (EPROM), or an electrically EPROM (EEPROM, registered trademark).
The memory 9b stores a program for executing a function of the controller 9. The processor 9a exchanges necessary information via an interface including an analog/digital converter and a digital/analog converter (not illustrated), and the processor 9a executes a program stored in the memory 9b to perform required processing. An arithmetic result by the processor 9a is stored in the memory 9b.
As illustrated in
In the configuration of
In addition, when the switching element 4 is controlled from off to on, a charge is supplied to the gate via the gate-on resistor 22b. When the switching element 4 is controlled from on to off, charges accumulated in the gate are discharged via the gate-off resistor 23b. This function of gate-on and gate-off, that is, switching of a signal transmission path, is implemented by the diode 24b, which is a unidirectional element. The capacitor 26b constitutes an RC circuit together with the gate-on resistor 22b, the gate-off resistor 23b, and the resistor 25b.
As described above, the gate circuitries 11 and 12 according to the first embodiment are configured to individually include a gate-on resistor for gate-on and a gate-off resistor for gate-off of a switching element to be driven.
Next, a basic operation of the direct-current power supply 100 according to the first embodiment will be described with reference to
In
In addition,
In the circuit configuration illustrated in
In the direct-current power supply 100 of the first embodiment, a synchronous rectification operation and a boosting operation by switching control are performed.
As illustrated in
Further, the gate circuitry 12 includes a gate circuit 12a which is a third gate circuit, and a gate circuit 12b which is a fourth gate circuit. The gate circuit 12a is a gate circuit that drives the switching element 5, and the gate circuit 12b is a gate circuit that drives the switching element 6. Referring to
Next, the boosting operation will be described. In the boosting operation in the first embodiment, switching control is performed on the switching elements 3 and 4 at a certain switching frequency to cause a short-circuit current to flow in the rectifier circuit 10, thereby boosting the capacitor voltage Vd and improving a power factor. Note that the switching elements 5 and 6 are subjected to switching control every half cycle of a power supply cycle. The power supply cycle is a cycle of the power supply voltage Vs. That is, the switching elements 3 and 4 are subjected to switching control at a higher speed than the switching elements 5 and 6.
In the direct-current power supply 100 of the first embodiment, the above described synchronous rectification operation and boosting operation are repeated as a basic operation. As a result, the capacitor voltage Vd is boosted.
Next, ringing noise that may occur in the direct-current power supply 100 will be described.
First, the basic operation of the direct-current power supply 100 has been described above. Whereas, in actual control, when switching operations of the switching elements 3, 4, 5, and 6 are switched, a dead time is provided so that the switching elements of the same leg are not turned on at the same time. For example, in a case where the switching element 3 and the switching element 4 are turned on at the same time, the first leg 50 is short-circuited through these switching elements, charges stored in the smoothing capacitor 7 are released, and a large current flows through the switching elements 3 and 4. This large current may damage the switching elements 3 and 4. The dead time is provided to prevent this type of damage. A similar countermeasure is taken for the switching elements 5 and 6.
In
In
Further, as illustrated in
The operation state at the time of boosting when the power supply voltage Vs is positive transitions in the order of (1)→(2)→(3)→(2)→(1)→(2)→(3). Ringing noise occurs in an operation transition of (2)→(1) during these operation transitions. Hereinafter, the operation transition when the operation state is (2)→(1) is appropriately referred to as a “first operation transition”.
Next, a generation principle of the ringing noise will be described.
Further, the operation state at the time of boosting when the power supply voltage Vs is negative transitions in the order of (4)→(5)→(6)→(5)→(4)→(5)→(6). Ringing noise occurs in an operation transition of (5)→(4) during these operation transitions. Hereinafter, the operation transition when the operation state is (5)→(4) is appropriately referred to as a “second operation transition”.
As illustrated in
The ringing noise occurs in the switching element on the side where switching is made at a time of boosting. In the case of the example of the first embodiment, the ringing noise occurs in the switching elements 3 and 4. Therefore, the ringing noise can be reduced by lowering dV/dt of the drain-source voltage Vds when the switching elements 3 and 4 are turned on.
In the case of the first operation transition, by lowering dV/dt of the drain-source voltage Vds when the switching element 4 is turned on, it is possible to suppress a rapid rise in the drain-source voltage Vds of the switching element 3. Note that lowering dV/dt of the drain-source voltage Vds of the switching element 3 is equivalent to lengthening a turn-on time of the switching element 4 as compared with a turn-on time of the switching elements 5 and 6.
In the case of the second operation transition, that is, the operation state is (5)→(4), by lowering dV/dt of the drain-source voltage Vds when the switching element 3 is turned on, it is possible to suppress a rapid rise in the drain-source voltage Vds of the switching element 4. Note that lowering dV/dt of the drain-source voltage Vds of the switching element 4 is equivalent to lengthening a turn-on time of the switching element 3 as compared with a turn-on time of the switching elements 5 and 6.
In order to lengthen the turn-on time of each of the switching elements 3 and 4 as compared with the turn-on time of each of the switching elements 5 and 6, in the first embodiment, circuit constants are made partially different between the gate circuitry 11 and the gate circuitry 12. Specifically, it is as follows.
First, in order to lengthen the turn-on time of the switching element 3 as compared with the turn-on time of the switching elements 5 and 6, the gate-on resistor 22a of the gate circuit 11a has a resistance value larger than that of the gate-on resistor 22a of the gate circuit 12a and the gate-on resistor 22b of the gate circuit 12b. Similarly, in order to lengthen the turn-on time of the switching element 4 as compared with the turn-on time of the switching elements 5 and 6, the gate-on resistor 22b of the gate circuit 11b has a resistance value larger than that of the gate-on resistor 22a of the gate circuit 12a and the gate-on resistor 22b of the gate circuit 12b.
Here, the resistance value of the gate-on resistor 22a of the gate circuit 11a is defined as Ra, the resistance value of the gate-on resistor 22b of the gate circuit 11b is defined as Rb, the resistance value of the gate-on resistor 22a of the gate circuit 12a is defined as Ra′, and the resistance value of the gate-on resistor 22b of the gate circuit 12b is defined as Rb′. When the definition is made in this way, relations of Ra>Ra′, Ra>Rb′, Rb>Ra′, and Rb>Rb′ are established among these Ra, Ra′, Rb, and Rb′.
By setting as described above, it is possible to reduce the ringing noise that occurs in the switching element on the side where switching is made at the time of boosting, that is, on the side of the switching element performing high-speed switching.
As described above, the direct-current power supply according to the first embodiment includes: the rectifier circuit in which the first to fourth switching elements are bridge-connected; the first gate circuitry that drives the first and second switching elements; and the second gate circuitry that drives the third and fourth switching elements. The connection point between the first switching element and the second switching element is connected to the alternating-current power supply via the reactor, and the connection point between the third switching element and the fourth switching element is connected to the alternating-current power supply without via the reactor. The time during which the first gate circuitry turns on the first switching element is set longer than the time during which the second gate circuitry turns on the third and fourth switching elements. Further, the time during which the first gate circuitry turns on the second switching element is set longer than the time during which the second gate circuitry turns on the third and fourth switching elements. As a result, it is possible to suppress ringing noise that may occur in the first and second switching elements due to a recovery current.
Note that, in the first embodiment, the connection point 14 between the switching elements 3 and 4 is connected to the alternating-current power supply 1 via the reactor 2, and the connection point 15 between the switching elements 5 and 6 is connected to the alternating-current power supply 1 without the reactor 2, but the present disclosure is not limited thereto. A configuration may be adopted in which the connection point 14 between the switching elements 3 and 4 is connected to the alternating-current power supply 1 without via the reactor 2, and the connection point 15 between the switching elements 5 and 6 is connected to the alternating-current power supply 1 via the reactor 2. Note that, in a case of this configuration, the switching elements 5 and 6 are subjected to switching control at a higher speed than the switching elements 3 and 4.
Inside the compressor 41, a compression mechanism 47 that compresses a refrigerant and the electric motor 40 that operates the compression mechanism are provided. This forms the refrigeration cycle 150 that performs cooling and heating by a refrigerant circulating the compressor 41, the outdoor heat exchanger 43, and the indoor heat exchanger 45. Note that the refrigeration cycle 150 illustrated in
The refrigeration cycler 200 according to the second embodiment includes the direct-current power supply 100 described in the first embodiment. As described above, the direct-current power supply 100 according to the first embodiment can suppress ringing noise that may occur due to a recovery current. This can provide an effect that, when the refrigeration cycler 200 according to the second embodiment is applied to an air conditioner and a refrigerator, for example, radiation noise radiated from these products can be made smaller than conventional ones. In addition, since the radiation noise can be made smaller than conventional ones, it is possible to obtain an effect of easily securing a margin with respect to an allowable value of the radiation noise.
The configuration illustrated in the above embodiment illustrates one example and can be combined with another known technique, and it is also possible to omit and change a part of the configuration without departing from the subject matter.
1 alternating-current power supply; 2 reactor; 3, 4, 5, 6 switching element; 7 smoothing capacitor; 8 load; 9 controller; 9a processor; 9b memory; 10 rectifier circuit; 11, 12 gate circuitry; 11a, 11b, 12a, 12b gate circuit; 14, 15 connection point; 21 HVIC; 22a, 22b gate-on resistor; 23a, 23b gate-off resistor; 24a, 24b diode; 25a, 25b resistor; 26a, 26b capacitor; 30 inverter; 40 electric motor; 41 compressor; 42 four-way valve; 43 outdoor heat exchanger; 44 expansion valve; 45 indoor heat exchanger; 46 refrigerant pipe; 47 compression mechanism; 50 first leg; 52 second leg; 100 direct-current power supply; 150 refrigeration cycle; 200 refrigeration cycler.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/006891 | 2/20/2020 | WO |