The present invention relates to a direct double-action extrusion press for extruding a tubular product.
Known in the past, for example, has been an extrusion press using copper, aluminum, an alloy thereof, etc. to extrude a tubular product by a direct double-action extrusion process. The extrusion press comprises a cylinder platen and an end platen arranged facing each other. The cylinder platen is provided with a main cylinder, main ram, extrusion stem, and mandrel, while the end platen is provided with a die. Between the extrusion stem and die, there is a container which can be made to freely advance and retract by container cylinders.
The extrusion stem has a dummy block arranged at its front end. The extrusion stem is attached to the main ram assembled in the main cylinder provided at the cylinder platen through the main cross-head. At the center position of the extrusion stem, the mandrel is arranged together with a piercer cylinder rod to be able to accompany and advance and retract with the extrusion stem. Further, the die is attached to the end platen facing the extrusion stem.
Between the extrusion stem and the die, the container is arranged to be able to advance and retract, in which a billet is held. The extrusion stem moves the billet stored in the container to the die side to thereby push the billet and complete the upset operation. After the upset operation, the mandrel advances to pierce the billet. The mandrel stops at a predetermined advancing position of the die. The extrusion stem is then again advanced to extrude the billet as a tubular product.
In this double-action extrusion press, when making the front end part of the mandrel stop at a predetermined position of a bearing part of the die and then extruding the product, the position of the mandrel is held so that its stopping position does not shift even if the relative positions of the mandrel and the bearing part of the die changes by a pulling action by the product.
PLT 1 discloses a double-action extrusion press which is provided with a piercer cylinder provided inside a main cylinder and a trigger forcibly connected with the mandrel away from the axial center of the extrusion press. This trigger acts on a hydraulic pilot valve to hold a bearing part of a die at a predetermined axial direction position (stopping position). For this, a certain amount of the pressurized fluid medium starts to be supplied to a rod side chamber of the piercer cylinder. Further, the position holding operation is controlled so that the amount of the pressurized fluid medium supplied matches the amount of increase of volume of the piercer cylinder rod side chamber when the mandrel is stationary and the main ram advances.
In this regard, in this conventional double-action extrusion press, the hydraulic pilot valve is switched mechanically through the trigger and a connecting rod to supply a certain amount of pressurized fluid medium to thereby hold the mandrel at a predetermined position of the bearing part of the die, so a delay occurs in control by exactly the amount of the stroke of movement corresponding to a land of a spool of the hydraulic pilot valve and a front end part of the mandrel moves back and forth by several millimeters with respect to the predetermined stopping position during an extrusion operation.
Furthermore, when changing the front end position of the mandrel or changing the extrusion speed, it is necessary to adjust the position of the trigger and the amount of fluid and pressure supplied to the rod side chamber of the piercer cylinder so as to adjust the pressure each time.
For this reason, the wall thickness of the extruded tubular products fluctuates and a stable quality of tubular products cannot be obtained.
Furthermore, in a conventional double-action extrusion press, there is the following problem: After pushing the billet in the container by the extrusion stem, then upsetting the billet and piercing the inside of the billet by a mandrel, then extruding it by a fixed mandrel, a frictional force occurs between the surfaces of the billet and mandrel and a pull force acts on the mandrel during extrusion. Due to this, the extrusion force acting on the die decreases by that amount, so it is not possible for the extrusion force to be effectively utilized at the start when the extrusion force is most required.
PLT 1: Japanese Patent Publication No. 49-26188B
The present invention is made so as to solve the above problem and has as its object the provision of a direct double-action extrusion press for obtaining a tubular product provided with a mandrel holding means for holding a mandrel at a predetermined stopping position at a bearing part of a die without moving forward or back so as to keep the front end position of the mandrel from fluctuating during extrusion.
The present invention provides a direct double-action extrusion press comprising an extrusion stem, a main cross-head to which the extrusion stem is fastened, a main cylinder having a main ram which makes the main cross-head and therefore the extrusion stem advance in an extrusion direction for extruding a billet, a piercer cylinder arranged in the main ram, which piercer cylinder making a piercing use mandrel advance and retract passing through the extrusion stem and the main cross-head and holding the mandrel at a predetermined position, a plurality of side cylinders making the main ram retract through the main cross-head, and a hydraulic circuit supplying a hydraulic fluid to the main cylinder, the piercer cylinder, and the plurality of side cylinders, wherein a plurality of cylinder chambers of the plurality of side cylinders at the sides discharging the hydraulic fluid when the main cross-head advances have in total a pressure receiving area equal to a rod side chamber of the piercer cylinder, and the hydraulic circuit fluidly communicates the plurality of cylinder chambers at the sides discharging the hydraulic fluid of the plurality of side cylinders and the rod side chamber of the piercer cylinder during extrusion of the billet.
In the present invention, the hydraulic circuit may comprise a variable discharge hydraulic pump adjusting an amount of fluid of the piercer cylinder.
In the present invention, not only the main ram, but also the plurality of side cylinders can make the main cross-head and therefore the extrusion stem advance in the extrusion direction.
In the present invention, the hydraulic circuit may comprise a pressure sensor for sensing an fluid pressure acting on a rod side of the piercer cylinder during extrusion of the billet and may control the fluid pressure acting in the extrusion direction of the plurality of side cylinders in accordance with the detected fluid pressure acting on the rod side of the piercer cylinder.
The cylinder chamber pressure receiving area at the sides where the side cylinders discharge hydraulic fluid when the main cross-head moves in the extrusion direction and the rod side chamber pressure receiving area of the piercer cylinder are made substantially the same, and the hydraulic fluid discharged from the side cylinders synchronized with the extrusion stem during extrusion is supplied through a hydraulic pipeline to the rod side chamber of the piercer cylinder, so it is possible to hold the front end position of the mandrel at a predetermined certain position during extrusion, the operation of holding the position of the mandrel can be easily controlled, the position precision can be improved, and the extruded product becomes stable in quality.
Even if changing the extrusion speed during an extrusion operation, there is no need to adjust the pressure or amount of the hydraulic fluid supplied to the rod side chamber of the piercer cylinder and the operability is improved.
When the main cross-head moves in the extrusion direction, the cylinder chambers at the sides discharging the hydraulic fluid and the rod side chamber of the piercer cylinder are supplied with pressurized fluid by a pressurized fluid feeding means, so the amounts of leakage and pressure drops of the two cylinders are compensated for and control of the holding position of the mandrel is improved.
The direct double-action extrusion press of the present invention supplements the extrusion force decreased by the frictional force acting during extrusion between the surfaces of the billet and the mandrel by supplying pressurized fluid set to a specific pressure to the main ram and side cylinders to thereby make the fluid pressure act on side cylinders having a hydraulic type mandrel stopper function in the extrusion direction and increase the force. Due to this, it becomes possible to extrude thin-wall tubular products which could not be extruded in the past and long size billets, the double-action extrusion press can be made smaller in size, and improved productivity, energy saving, and labor saving can be achieved. Further, even if the extrusion force changes during the extrusion operation, there is no need to adjust the pressure or amount of the hydraulic fluid supplied to the container cylinders and the operability is improved.
Below, a direct double-action extrusion press 10 according to a first embodiment of the present invention will be explained with reference to
As shown in
The extrusion stem 22 is attached through the main cross-head 23 to the main ram 24 assembled in the main cylinder 26 provided at the cylinder platen 25. At the center position of the extrusion stem 22, a mandrel 31 is attached through a sub mandrel 32 and piercer cylinder rod 33 to a piercer cylinder piston 35 and is arranged to be able to accompany the extrusion stem 22 and advance and retract. The die 12 is provided at the end platen 11 facing the extrusion stem 22.
A billet 14 is supplied between the die 12 and the container 13 moved to the cylinder platen 25 side together with a dummy block 21 by a not shown billet loader. For smoothing the supply of the billet 14, it is also possible to insert only the billet 14 in the container 13, then retract the extrusion stem and use a not shown dummy block supply device to move the dummy block 21 to the center of the extrusion press and insert it into the container 13.
The cylinder platen 25 has two side cylinders 37 attached to it. Side cylinder rods 36 are fastened to the main cross-head 23. The side cylinders 37 in the present embodiment, as will be understood from the hydraulic circuit of
Further, inside the main ram 24, there is a piercer cylinder 34. The sub mandrel 32 coupled with the piercer cylinder rod 33 is arranged to be able to advance and retract inside of the extrusion stem 22 and main cross-head 23.
Next, the direct double-action extrusion press 10 according to the first embodiment according to the present invention will be explained in more detail using
Further, inside the main ram 24, the piercer cylinder 34 is provided. At the front end of the piercer cylinder rod 33, the mandrel 31 is screwed through the sub mandrel 32. Further, the mandrel 31 is inserted to be able to slide inside the extrusion stem 22 attached to the front end of the main cross-head 23.
On the other hand, the end platen 11 is provided with the die 12. The container 13 is arranged to be able to advance and retract by a plurality of container cylinders provided at the end platen 11. Reference numeral 21 denotes the dummy block arranged at the front end of the extrusion stem 22.
In
The mandrel holding means is configured to be communicated with the sides where the hydraulic fluid is discharged when the rod side chamber 40 of the piercer cylinder 34 and the side cylinders 37 advance when extruding the billet 14, that is, the rod side chambers 42 of the side cylinders in
In
Referring to
The operation of the direct double-action extrusion press 10 according to the first embodiment configured as explained above will be explained. The billet 14 is placed together with a dummy block 21 on a billet loader and supplied to a center position of extrusion. Next, the main ram 24 is made to advance to make the front end of the extrusion stem 22 contact the end face of the dummy block 21, load the billet 14 in the billet insertion hole, and then perform an upset operation. After the upset operation, an SOLb of the solenoid valve 55 is magnetized to introduce pressurized fluid to the piston head side chamber of the piercer cylinder 34, the mandrel 31 is made to advance while piercing the billet 14, and the front end of the mandrel 31 is made to stop at a predetermined position (S) of the bearing part 16 of the die 12 shown in
The predetermined stopping position holding operation of the mandrel 31 shown in
Next, the main ram 24 is made to again advance to make the extrusion stem 22 move and obtain the desired tubular extruded product 15 having a uniform wall thickness from the die 12. During extrusion, the SOLb of the solenoid valve 56 is magnetized to synchronize the side cylinders 37 with the speed of advance of the mandrel 31. Further, the SOLb's of the solenoid valves 53 and 54 are magnetized to communicate the rod side chambers 42 of the side cylinders 37 and the rod side chamber 40 of the piercer cylinder 34. As explained above, the rod side chamber pressure receiving area of the side cylinders 37 and the rod side chamber pressure receiving area of the piercer cylinder 34 are made substantially the same areas, so the hydraulic fluid discharged from the side cylinders 37 causes the piercer cylinder rod 33 to move relatively synchronously with the advancing speed of the main cross-head 23. For this reason, the front end face of the mandrel 31 at a predetermined stopping position of the bearing part 16 of the die 12 is constantly held at that predetermined stopping position. In the positional control for synchronization with the movement of positions of the mandrel 31 and extrusion stem 22, the leakage from the piercer cylinder 34 and two side cylinders 37 and deviation due to pressure, volumetric efficiency, etc. are corrected by using the variable discharge hydraulic pump 51 to supply pressurized fluid to the two cylinder chambers.
At the time of the end of the extrusion, the magnetized SOLb's of the solenoid valves are demagnetized.
After the end of the extrusion, if the pressurized fluid pushing the main ram 24 to the advancing side is lowered in pressure and discharged and pressurized fluid is introduced to the rod sides of the side cylinders 37 to make the main ram 24 pull back and make the main cross-head 23 retract, the extrusion stem 22 retracts. Next, pressurized fluid is supplied to the rod side chamber 40 of the piercer cylinder 34 to make the mandrel 31 retract and pull out of the nonextruded part of the billet 14. After this, the discard part is cut off from the die 12.
The cylinder chamber pressure receiving area at the side where the side cylinders discharge hydraulic fluid when the main cross-head moves in the extrusion direction and the rod side chamber pressure receiving area of the piercer cylinder are made substantially the same and the hydraulic fluid discharged from the side cylinders synchronously with the extrusion stem during extrusion is supplied through the hydraulic pipeline to the rod side chamber of the piercer cylinder, so it is possible to hold the front end position of the mandrel during extrusion at a predetermined certain position, the operation of holding the position of the mandrel can be easily controlled, the position precision can be improved, and the extruded product becomes stable in quality.
Even if changing the extrusion speed during the extrusion operation, there is no need to adjust the pressure or supply of the hydraulic fluid supplied to the rod side chamber of the piercer cylinder each time and the operability is improved.
When the main cross-head moves in the extrusion direction, the cylinder chambers at the sides discharging the hydraulic fluid and the rod side chamber of the piercer cylinder are supplied with pressurized fluid from the pressurized fluid feeding means, so the leakage of the two cylinders and the drop in pressure are compensated for and the control of the holding position of the mandrel is improved.
Next, the direct double-action extrusion press according to the second embodiment of the present invention will be explained below with reference to
The configuration of a hydraulic circuit 50 of a mandrel holding means of the direct double-action extrusion press 10 according to the second embodiment will be explained. Reference numerals 51 and 52 denote variable discharge hydraulic pumps which are driven by not shown motors. The variable discharge hydraulic pumps 51 and 52 are provided with proportional electromagnetic relief valves of reference numerals 63, the pressure is adjusted, and the cylinders are supplied with pressurized fluid. Reference numeral 55 denotes a solenoid valve for operating the piercer cylinder 34, reference numeral 56 denotes a solenoid valve for operating the side cylinders 37, while reference numerals 53 and 54 and numeral 57 denote solenoid valves and a check valve which operate when communicated with the rod side chambers 42 of the side cylinders at the side where hydraulic fluid is discharged when the rod side chamber 40 of the piercer cylinder 34 and the side cylinders 37 advance.
In the double-action extrusion press 10 according to the second embodiment, at the same time as starting the extrusion, the SOLb's of the solenoid valve 56 and solenoid valve 58 are magnetized and pressurized fluid is sent from the variable discharge pump 52 to the main ram 24 and the side cylinders 24 at the head sides. Due to this pressurized fluid, the side cylinder rods 36 push the main cross-head 23 and the extrusion force of the extrusion stem 22 is increased.
Note that this pressurized fluid increases the extrusion force by changing the pressure setting enough to make up for the amount of loss of the extrusion force of the mandrel pull force by the proportional electromagnetic relief valves 63.
The operation of the direct double-action extrusion press 10 according to the second embodiment configured as explained above will be explained. First, the container 13 is made to move to the die 12 and the billet 14 is placed together with the dummy block 21 on the billet loader and supplied to the extrusion center position. Next, the main ram 24 is made to advance to bring the front end of the extrusion stem 22 into contact with the end face of the dummy block 21, load the billet 14 in the billet insertion hole, and then perform an upset operation. After the upset operation, the SOLb of the solenoid valve 55 is excited to introduce pressurized fluid into the piston head side chamber of the piercer cylinder 34, make the mandrel 31 advance while piercing the billet 14, and make the front end of the mandrel 31 stop (S) at a predetermined position of the bearing part 16 of the die 12 shown in
Here, the frictional force acting on the mandrel 31 of the extrusion press 10 according to the second embodiment will be explained. The frictional force acting between the billet 14 and the mandrel 31 during extrusion acts on the billet 14 in a direction opposite to the extrusion direction. The frictional force corresponds to the value obtained by multiplying the pressure acting on the piercer cylinder rod chamber 40 by the rod side area A. The control means for enabling the extrusion force to make up for the amount of loss due to the frictional force explained above will be shown next.
The method of control of the side cylinders 37 for increasing the extrusion force by the fluid pressure of the side cylinders 37 in addition to the fluid pressure of the main ram 24 explained above will be explained with reference to
The frictional force acting on the mandrel 31 is propagated as load and acts on the rod side cylinder chamber 40 of the piercer cylinder 34. Therefore, the fluid pressure of the rod side cylinder chamber 40 of the piercer cylinder 34 (side cylinder rod chambers 42 also ok) is detected by the pressure sensor 60, the obtained signal is amplified by the amplifier 61 and converted to pressure by the controller 62, then the pressure of the proportional electromagnetic relief valves 63 is controlled. The pressurized fluid sent from the variable discharge hydraulic pump 52 is sent to the head sides 43 of the side cylinders 37 by a pressure value of the pressure setting of the proportional electromagnetic relief valves 63. Due to this pressurized fluid, it is possible to increase the extrusion force.
Here, the pressure setting is set by multiplying the ratio of the piercer cylinder rod side area and total area of the main ram 24 and side cylinder head sides by the detection pressure of the piercer cylinder rod chamber 40.
As explained above, the direct double-action extrusion press according to the second embodiment supplements the extrusion force decreased by the frictional force acting during extrusion between the billet and mandrel surface by supplying pressurized fluid set in pressure to the main ram and side cylinders to thereby make the fluid pressure act on side cylinders having a hydraulic type mandrel stopper function in the extrusion direction and increase the force. Due to this, it becomes possible to extrude thin-wall tubular products which could not be extruded in the past and long size billets, the double-action extrusion press can be made smaller in size, and improved productivity, energy saving, and labor saving can be achieved. Further, even if the extrusion force fluctuates during the extrusion operation, there is no longer a need to adjust the pressure or supply of hydraulic fluid supplied to the side cylinders each time and the operability can be improved.
Note that, the extrusion press of the present invention can be applied to not only a conventional (not short stroke type) direct double-action extrusion press, but also a front loading type short stroke direct double-action extrusion press which inserts a billet between the die and extrusion stem.
Note that, the present invention is explained in detail based on specific embodiments, but a person skilled in the art could make various changes, corrections, etc. without departing from the claims and concepts of the present invention.
Number | Date | Country | Kind |
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2013-250675 | Dec 2013 | JP | national |
2013-254934 | Dec 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/080491 | 11/18/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/083536 | 6/11/2015 | WO | A |
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