Patent Application
20120229718
The present invention relates to a three-dimensional LCD, and more specifically to a rigid lenticular three dimensional LCD with an air layer and spacer structure which allows realignment and readjustment of the coordination of the lenticular film relative to the display panel so that the 3D effect can be micro-controllable when it is needed to display 3D video images and moving pictures.
In the information age, it is desirable that LCD is capable of displaying stereographic contents or three-dimensional (3D) images. 3D TVs or monitors are becoming more and more popular for not only entertainment purposes, but also as tools in such diverse fields as medicine, manufacturing, security and service/repair. So far, there are two major technologies to display the 3D images. The first is the “3D glasses” methods including both electric addressable LCD glass shutter and polarizer/filter shutter. During the conversion from 2D to 3D, the display will divide even and odd lines of it into two pictures and human left and right eyes can catch them individually by using head mount eye shutters then mix them into a 3D image, a picture moves out of the screen.
In U.S. Pat. No. 6,020,941, one of the applicants introduces a 3D display using the intrinsic properties of the cholesteric liquid crystal material, which has predetermined handedness or polarities such as left-handed or right-handed circular polarity. The display panel consists of two different CLC materials with different chirality; the regions of left-hand circular polarity can be used to display a first image simultaneously with the display of a second image suing the regions of right-hand circular polarity. An observer can sue, for example, a pair of eyeglasses having left and right polarizing lenses corresponding to the polarities of the first and second image to see the stereographic image composed of the first and second images.
There are, however, problems with the “3D glasses” method. One problem is that the viewer must wear the special glass. Another is that many viewers become nauseated due to visual distortions when viewing the picture.
The second is an autostereoscopic method or glasses-less method including lenticular structure and micro barrier structure positioning in the frond of the display panel. Autostereoscopic displays are able to provide binocular depth perception without using headgear or filter/shutter glasses. The technology has existed for many years, and has been used to provide stereoscopic vision in research environments since the 1980s. Such display fools the brain so that a 2D medium can display a 3D image by providing a stereo parallax view for the user. This means that each eye sees a different image, having been calculated to appear from two eye positions. The lenticular lens method typically interlaces different images or viewing angles of a single image, using a raster type interlacing, and then places a sheet formed of a plurality of elongated strip lenses, or lenticules, over the raster image. The structure is such that each lenticule or lens overlays raster lines. The lenticules are formed such that one image is presented to the viewer's left eye and another image is presented to the viewer's right eye.
U.S. Pat. No. 7,336,326 teaches a 3D image display in which 2D and 3D images are interchangeable. The display includes an image display panel which displays 2D or 3D images, and an optical plate which is provided behind the image display panel and refracts an incident light to the image display panel. Also, the 3D image display includes a first flat display device which displays a multi-viewpoint image in a case where the 3D image is displayed, and is transparent in a case where the 2D image is displayed.
U.S. Pat. No. 7,660,041 teaches a method of manufacturing a lenticular sheet having as its primary steps the provision of a substantially transparent substrate material; forming a plurality of lenses on a first side of the substrates; and shaping the substrates to correspond to a display area of a display device, wherein the plurality of lenses are angled to correspond to the pixel size and pitch of the display area. The manufacture relates to produce the lenticular film and to position the same film on the display panel. A polyacrylic micro lens is manufactured on the top side of the polyester film and a PSA adhesive layer deposited in the bottom side of the film which is finally attached to the front side of the TFT panel.
U.S. Patent Application 2007/0040778 teaches a display device for displaying a three dimensional image such that different views are displayed according to the viewing angle has a display panel with a plurality of separately addressable pixels for displaying the image. The pixels are grouped such that different pixels in a group correspond to different views of the image. A display driver controls a transmission characteristic of each pixel to generate an image according to received image data. The display introduces a reverse mode lenticular structure which faces to the display panel.
U.S. Patent Application 2007/0268589 teaches a compensation means for lens alignment errors and viewing location change in 3D monitor. It relates to a method for multiplexing an optimal 3D image, by detecting inhomogeneity and alignment error of lens in a lenticular 3D LCD monitor, minimizing the image distortion caused by the detected error, and considering the viewer's position.
However, the above-mentioned lenticular 3D display has the following disadvantages.
In a word, the traditional direct-view lenticular 3D display has many limitations in its applications.
It is the primary objective of the present invention to realize readjustable and fine-tunable lenticular 3D LCD TV and monitor.
It is another objective of the present invention to use a rigid lenticular structure to realize mechanical stability.
It is again another objective of the present invention to use air gap between the lenticular structure and the display panel.
It is other objective of the present invention to use a mechanical adjusting mechanism to position the lenticular film in the X, Y and Z directions.
It is another objective of the present invention to use a standard alignment 3D image during the mechanical adjusting process.
It is again other objective of the present invention to design a lenticular structure which is face down to the display panel and the flat surface to face up to the viewer.
It is another objective of the present invention to design a normal mode lenticular structure which is of lenticular structure face up to the viewer while the flat surface face down to the display panel but separated by an air gap.
It is another objective to design a 3D system to realize a real time video capture and display net work structure.
a demonstrates a schematic drawing of lenticular film lamination process of the present invention.
b demonstrates a schematic drawing of lenticular film curing process of the present invention.
c demonstrates a schematic drawing of lenticular film registration process of the present invention.
d demonstrates a schematic drawing of lenticular film fixing process of the present invention.
Referring first to
In the lenticular lens, an array of cylindrical lenses direct light from alternate pixel columns to a defined viewing zone, allowing each eye to received a different image at an optimum distance. This method provides a restrictive view but it would be possible to view an image continuously across the viewing zones if eye tracking technology is used. Once the users eye passes form one image band into another the image would usually invert, however if the images shown to each side of the zone are flipped once the eye passes it is possible to create a continuous image.
Turning now to
There are some extraordinary advantages compared with the prior art:
Turning now to
Turning now to
A laminator 410 carries out the application of pre-polymer mixture. A pair of nip rubber rollers 411 is designed with durability of 45˜50 and adjustable gap control mechanism. The laminator also has a registration and speed control system. The mixture 420 is applied on the front edge of glass substrate by a linear moving dispenser. The lenticular film 401 is laid on the top of pre-polymer material while moving through the rubber nip of the laminator 410. The pre-polymer mixture is spread out between the two substrates with the thickness determined by the spacer. The lenticular panel is larger in the displayable area than that of the display panel, so there will be no leakage of the pre-polymer material back to the lenticular surface.
The UV curable pre-polymer can be also used as the in-situ lenticular structure formulation wherein it is coated on top of the film by means of the coating head. After the initial polymerization by an instant UV exposure, the sticky coating layer will pass through the engraved lenticular Chrome roller attached on the laminator 410 and followed by a post-cure in the following step.
b demonstrates a film relaxation and UV curing process. The sandwiched structure produced in
c demonstrates a registration and alignment process. The UV cured lenticular structure is positioned on the top of the TFT display panel by means of vacuum pick-and-placement mechanism. A predetermined spacing structure 404 is deposited on the fore corners and fore sides of the non-display area of the display panel. A CCD sensor and X.Y.θ table may be placed underneath of the display panel. Once the TFT display is addressed by a standard signal generator with a standard waveform 431 and a 3D image is displayed on the LCD screen, the registration and alignment between the lenticular plate and the display panel will be carried out. A pressure is needed to press the two panels to ensure a uniform air gap while the X.Y.θ table is kept moving along a set of registration marks until alignment is completed. The registration process can be also carried out by a semi-automatic or even a manual operation under a microscope.
d demonstrates a final fixing step
After a dynamic registration and alignment, the 3D display comes to a fixing stage wherein a slant UV light is utilized to cure the spacer permanently. Meanwhile a mechanic fixture may be designed to further fix the positions of the assembly. The fixture consists of three-pin registration system, wherein two pins are designed in horizontal direction and the other pin is in vertical direction along the edge of the display panel. Conventionally, for most important applications such as televisions and computer monitors, it is recognized that maximizing performance for horizontal viewing directions is more important than maximizing performance for vertical viewing directions. For example, for TV applications, multiple viewers of a display device will normally be arranged with their eye levels more-or-less consistent relative to the screen (i.e., with very little variation along the Y-axis), but their horizontal viewing angles relative to the X-axis may vary significantly. Similarly, a user seated at a computer monitor is more likely to vary head position along the X-axis while working, than along the Y-axis. Two pins along the edge of the horizontal direction will ensure the fine-tuning the lenticular panel relative to the display panel be achieve the optimal viewing result.
Needless to say that both the normal mode and reverse mode lenticular 3D displays can be manufactured by the above-mentioned process. And
