This invention relates to a discharge apparatus for a shipping container.
Cargo containers are used to carry bulk cargo such as dry bulk chemicals, powdered and pelletized resins, flour, coffee, grains and the like. When cargo containers are used to carry bulk cargo, the container must be kept clean or be cleaned after each load of cargo is emptied from the container, so that the container can be subsequently used with another load of cargo. Moreover, the cargo must be protected from contamination and from undesirable exposure to natural elements.
Removable liners typically are used to line interior walls or surfaces of the cargo containers in order to carry the bulk cargo without sullying the container and contaminating the cargo. Such a removable liner protects the cargo during shipment or storage from rain, debris, and the like. After the cargo is delivered, the liner can be removed so that the container is again usable without significant cleaning to carry another load of cargo.
The conventional removable liner typically includes a pliable tube or sleeve that is tied off during transportation of the cargo. After the container arrives at an unloading destination, the sleeve is untied and attached to a take-away device through which the cargo is unloaded. Due to the pliability of the liner and the sleeve, attachment of the take-away device is difficult. Moreover, as the container is inclined to unload the cargo, forces exerted by the shifting cargo can cause the liner sleeve to slip off the take-away device thus spilling and contaminating the cargo.
A discharge apparatus for a pliable liner that can be readily installed when a load of cargo is to be unloaded, which will easily attach to a take-away hose and remain attached during cargo unloading, is needed in the industry.
The present invention is directed in general to a discharge apparatus for a pliable bulkhead liner for a shipping container. The discharge apparatus is readily attachable to the bulkhead liner to discharge a load of cargo or product held in the bulkhead liner. The component parts of the discharge apparatus are simple and economical to manufacture, assemble and use. Other advantages of the invention will be apparent from the following description and attached drawings, or can be learned through practice of the invention.
According to one aspect of the invention, a shipping container discharge system includes a bulkhead liner for a shipping container having a reinforced area and a discharge sleeve extending from the reinforced area. The discharge sleeve has a discharge passage in communication with an interior space of the bulkhead liner for discharging the product from the interior space. In this aspect, the bulkhead liner is made from a pliable material such as a polymer and the reinforced area is a patch attached to the bulkhead liner. The patch can also be made of polymer.
The shipping container discharge system includes a manifold with a first aperture and one or more attachment members. In this aspect, the discharge sleeve extends through the first aperture of the manifold. The attachment members can be, for instance, a pair of opposing arms, bars or attachment holes in a portion of the manifold. The attachment members are attached to the reinforced area to secure the manifold to the bulkhead liner. A plurality of cable ties inserted in respective slits formed in the reinforced area is used to secure the attachment members of the manifold to the liner.
The manifold in this aspect of the invention has a flat or straight edge, which complements a surface of the shipping container. The edge is positioned on the surface to support a weight of the manifold, to stabilize the manifold and to align the first and second apertures with the discharge sleeve. The manifold can also have a window for viewing the product during discharge from the interior space of the bulkhead liner. Additionally, the manifold can have an attachment device for securing a cap or high hat to the manifold. The attachment device, for example, can be a plurality of adjustable rods attachable to respective rod receptacles of the high hat via a plurality of bolts or the like.
The high hat is attachable to the manifold with a portion of the discharge sleeve secured between the manifold and the high hat to prevent contamination of the discharging product. The high hat can have a spout to direct the product during discharge. In this aspect, an inner sleeve extends from within the discharge sleeve through a second aperture of the high hat and is secured about the high hat by folding over a perimeter of the spout. The spout can have a raised band or a plurality of weld beads to hold a take-away hose against the inner sleeve folded over the weld beads.
In another aspect of the invention, a shipping container discharge system includes a manifold with an aperture formed through the manifold. The manifold includes at least one attachment member such as a bar, rod or arm attachable to a reinforced area of a bulkhead liner to secure the manifold to the bulkhead liner. The bulkhead liner is a woven or extruded polypropylene or polyethylene material and the reinforced area is a woven or extruded polypropylene or polyethylene patch attached to the bulkhead liner. A discharge sleeve of the bulkhead liner extends through the aperture and is secured about the manifold. A take-away hose is attached to the manifold and the discharge sleeve for discharging a product from the bulkhead liner through the aperture and the discharge sleeve.
The manifold in this aspect of the invention has an edge, which is shaped complementary to a surface of the shipping container. The edge is positioned on the surface to support the manifold and to align the aperture with the discharge sleeve. The manifold can have a window for viewing the product during discharge from the bulkhead liner.
The shipping container discharge system also includes cable ties, which are inserted in slits formed in the reinforced area. The cable ties are securable to the attachment member.
The shipping container discharge system further includes a high hat with a complementary aperture formed in the high hat. The high hat is attachable to the manifold with the discharge sleeve secured between the manifold and the high hat.
The high hat can have a spout with a plurality of protrusions formed on or attached to the spout. The spout directs the product during discharge while the protrusions hold a take-away hose about a complementary sleeve extending from within the bulkhead liner through the discharge sleeve. The complementary sleeve is placed between the protrusions and the take-away hose to hold the complementary sleeve in position.
In yet another aspect of the invention, a method of discharging a product from a shipping container includes the steps of: providing a bulkhead liner for a shipping container having an external surface and an internal surface defined about a cavity therein, and at least one discharge sleeve attached to the internal surface and depending through the external and internal surfaces; attaching a manifold to the external surface, the at least one discharge sleeve depending from the internal surface through a first aperture of the manifold; and attaching a high hat to the manifold with a portion of the at least one discharge sleeve secured between the manifold and the high hat, the high hat defining a second aperture therethrough for unloading a product from within the bulkhead liner through the at least one discharge sleeve and the second aperture.
The method of discharging a product can also include the step of attaching a reinforcement patch to the internal surface, the manifold attached to the external surface opposite the reinforcement patch.
The method of discharging a product can further include the steps of providing a plurality of slits through the external and internal surfaces and the reinforcement patch, inserting at least one cable tie into a first one of the slits, projecting the at least one cable tie from a second one of the slits, and securing the at least one cable tie about an attachment member of the manifold to attach the manifold to the external surface.
The method of discharging a product can also include the steps of providing the bulkhead liner with a complementary sleeve disposed in the at least one discharge sleeve, and securing a portion of the complementary sleeve between the high hat and a take-away hose for unloading the product from the bulkhead liner through the second aperture.
Further aspects and advantages of the invention will be apparent from the following description, or can be learned through practice of the invention, in combination with the drawings in which:
Detailed reference will now be made to the drawings in which examples embodying the present invention are shown. The detailed description uses numerical and letter designations to refer to features of the drawings. Like or similar designations of the drawings and description have been used to refer to like or similar parts of the invention.
The drawings and detailed description provide a full and written description of the invention, and of the manner and process of making and using it, so as to enable one skilled in the pertinent art to make a use it, as well as the best mode of carrying out the invention. However, the examples as set forth in the drawings and detailed description are provided by way of explanation only and are not meant as limitations of the invention. The present invention thus includes any modifications and variations of the following examples as come within the scope of the appended claims and their equivalents.
A shipping container discharge system is broadly embodied in the Figures designated in general by the element number 10. The shipping container discharge system 10 generally includes a discharge apparatus 12 and a bulkhead liner 20 installed in a shipping container 14. The shipping container discharge system 10 is used to discharge a product such as grains, dry chemicals or other dry bulk cargo from the liner 20 via a take-away tube or hose T, shown for instance in
With particular reference to
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As shown in
The high-hat 18 shown in
Those skilled in the art will appreciate that the manifold 16 and the high hat 18 can be manufactured from various durable materials including metals such as aluminum. Thus, the manifold 16 and the high hat 18 can be repeatedly used and have sufficient structure to withstand a force of the discharging product; however, the manifold 16 and the high hat 18 have minimal weight to reduce strain against the liner 20 and to simplify installation. It will be further appreciated that the manifold 16 and the high hat 18 can be manufactured in various shapes and sizes depending on customer requirements and sizes and shapes of the take-away device. For instance, the spout 62 of the high hat 18 can be square-shaped to accommodate a square-shaped take way hose T. Likewise, the discharge aperture 28 of the manifold 16 can have a 13-inch or a 21-inch outside diameter with a respective 18-inch or 8-inch high hat outside diameter forming a complementary discharge opening or aperture 65. Again, those skilled in the art will appreciate that the invention is not limited to particular dimensions or shapes.
The above and other aspects of the invention may be better understood with reference to a method of using the shipping container discharge system 10.
As shown in
With particular reference to
Turning now to another step of the method as shown in
In a further step shown in
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In a further step according to a method of the invention, the rods 52 shown in
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While preferred embodiments of the invention have been shown and described, those skilled in the art will recognize that other changes and modifications may be made to the foregoing examples without departing from the scope and spirit of the invention. For instance, various durable, reusable materials can be used for the liner 20, the reinforcement patch 68 and the cable ties 66. Moreover, certain devices such as the high hat attachment devices 48 and the cable ties 66 can be substituted with other attachment arrangements. Furthermore, additional cable ties 66 and respective slits 70 can be used to further secure the manifold 16 to the liner surface 20a. It is intended to claim all such changes and modifications as fall within the scope of the appended claims and their equivalents.
References herein to “top,” “upward,” “upper,” “higher,” “lower,” “bottom,” “downward,” “descending,” “ascending,” “side,” “first,” and “second” structures, elements, designations, geometries and the like are intended solely for purposes of providing an enabling disclosure and in no way suggest limitations regarding the operative orientation or order of the exemplary embodiments or any components thereof.