This application is based on and claims priority under 35 USC ยง119 from Japanese Patent Application No. 2007-290140 filed Nov. 7, 2007.
(i) Technical Field
The present invention relates to a discharge device and an image forming apparatus.
(ii) Related Art
A discharge device in the related art discharges a paper to a discharged part while guiding the paper with a guide, and discharges the paper to the discharged part byway of a discharge mechanism. Such a discharge device is included in an image forming apparatus or the like. In an image forming apparatus in the related art, a toner image is formed on a photoreceptor drum on which a latent image is optically formed, the toner image is primarily transferred onto a transfer belt, and the primary transferred image on the transfer belt is secondarily transferred onto a paper. Then, the secondary transfer image on the paper is fixed on the paper, and the paper is discharged to a discharged part outside the apparatus by way of a discharge device.
In this way, in an image forming apparatus in the related art, when a paper is discharged to a discharged part outside the image forming apparatus, the front end of the paper, which is not stiff enough, may sag and curl in the paper discharge direction, thus causing storage failure of papers. In order to prevent such storage failure, a paper is waved in a direction orthogonal to the paper discharge direction by a discharge mechanism to discharge the paper on which a protrusion corrugation is formed. The paper with a corrugation formed thereon may come into contact with a guide and generate scratch noise.
There is provided a discharge device including:
a discharge unit that discharges a recording medium in a discharge direction; and
a forming unit arranged downstream of the discharge unit and adapted to form an oblique corrugation with respect to the discharge direction on the recording medium.
Embodiments of the present invention will be described in detail based on the following figures, wherein:
An exemplary embodiment of the invention will be described referring to figures.
Referring to
The color printer 1 receives, on the controller 10, image data from an image output device (not shown) such as a personal computer or an image reader via a communication circuit. The controller 10 issues an image forming control command to the image forming unit 100 based on the supplied image data. The controller 10 controls operations of the entire color printer 1 including the image forming operation.
The image forming unit 100 includes a laser optical scanner 110 for scanning a laser beam in accordance with image data supplied from the controller 10 and a photoreceptor drum 120 which is arranged above the laser optical scanner 110 and on which an electrostatic latent image is formed by way of a laser beam scanned by the laser optical scanner 110. The laser optical scanner 110 deflects and scans the laser beam modulated in accordance with image data of respective colors and irradiates the resulting laser beam onto the photoreceptor drum 120.
The photoreceptor drum 120 rotates in the direction of an arrow A. On the periphery of the photoreceptor drum 120 are arranged a cleaning unit (not shown) for cleaning the surface of the photoreceptor drum 120, a charger (not shown) for charging the surface of the photoreceptor drum 120, and a developer 130 for developing an electrostatic latent image formed on the photoreceptor drum 120 in this order along the direction of the arrow A.
In the image forming unit 100, the rotating photoreceptor drum 120 is charged by the charger (not shown) and a laser beam is irradiated onto the surface of the photoreceptor drum 120 from the laser optical scanner 110. This forms an electrostatic latent image corresponding to image data of respective colors. When the electrostatic latent image passes through the developer 130, toner is supplied from the developer 130 onto the surface of the photoreceptor drum 120. Toner is left on the electrostatic latent image alone on the surface and the toner image is developed.
Next, the toner image on the photoreceptor drum 120 is primarily transferred onto the circularly rotating transfer belt 210 along the direction of the arrow B of a primary transfer device 200. After the primary transfer, toner remains on the surface of the photoreceptor drum 120. The residual toner is scraped off the surface of the photoreceptor drum 120 by the cleaning unit (not shown).
As described above, the primary transfer device 200 receives a toner image on the transfer belt 210 from the photoreceptor drum 120 to perform the process of primary transfer. On the transfer belt 210 of the primary transfer device 200 are multi-transferred toner images of respective colors. The transfer belt 210 is wound around a driving roll 220 and a backup roll 230 under a predetermined tension and is circularly rotated in the direction of an arrow B at a constant speed by the driving roll 220.
Between the inner circumference of the transfer belt 210 and the photoreceptor drum 120 is rotatably arranged, with a transfer belt 210 placed in between, a primary transfer roll 240 rotating together with the photoreceptor drum 120. In a position opposed to the driving roll 220 with the transfer belt 210 placed in between, a belt cleaner 250 is provided for cleaning the surface of the transfer belt 210. The belt cleaner 250 scrapes toner remaining on the surface of the transfer belt 210.
The paper feeder 300 includes a paper storage part 310 in which numerous sheets of paper P are loaded, an extracting roll 320 for pulling out a sheet of paper P from the paper storage part 310, a plurality of conveying roll pairs 330 arranged apart from each other toward the secondary transfer device 400, and a resist roll pair 340 for feeding paper into the secondary transfer device 400 with a timing. The paper feeder 300 conveys the paper P drawn from the paper storage part 310 toward the secondary transfer device 400.
The secondary transfer device 400 includes, a secondary transfer roll 410 rotating together with the backup roll 230 under a transfer pressure, between the secondary transfer device 400 and the backup roll 230, with the transfer belt 210 placed in between. In the secondary transfer device 400, the paper P conveyed from the paper storage part 310 is inserted between the secondary transfer roll 410 and the transfer belt 210 in timing with the toner image on the transfer belt 210, and the toner image is secondarily transferred onto the surface of the paper P. The paper P subjected to secondary transfer is carried to the fixing device 500.
The fixing device 500 includes a heating roll 510 and a pressure roll 520. As paper P is conveyed while being heated and pinched hard between the heating roll 510 and the pressure roll 520, a secondary transfer image is fixed onto the surface of the paper P. The paper P with the secondary transfer image fixed thereon is carried to the paper discharge device 600. The paper discharge device 600 discharges the paper P carried from the fixing device 500 to a discharged part 20 described later. The paper discharge device 600 will be detailed later.
Next, operation of the color printer 1 will be described. The color printer 1 primarily transfers onto the transfer belt 210, in a sequential way, toner images of respective colors of C, M, Y and K formed on the surfaces of respective photoreceptor drums 120. The color printer 1 secondarily transfers, by way of the secondary transfer device 400, the primary transfer image on the transfer belt 210 onto the paper P carried from the paper feeder 300. The color printer 1 feeds the paper P to the fixing device 500 and fixes the secondary transfer image onto the paper P. The paper P on which the secondary transfer image is fixed is discharged to the discharged part 20 by the paper discharge device 600.
The composition of the paper discharge device 600 will be described referring to figures.
As shown in
As shown in
The conveying roll pair 610 conveys the paper P on which a secondary transfer image is fixed by the fixing device 500 to the discharge mechanism 630. The guide 620 as a guide unit forms a curved guiding path as shown in
As shown in
The rotary shaft 631a is fixed to a lateral movement device (not shown). Thus the rotary shaft 631a moves in lateral direction (in the direction of an arrow C in
The pinch member 632 includes a shaft 632a and a pinch roll 632b. The pinch member 632 fixes a plurality of pinch rolls 632b on the shaft 632a in a transfixing form. The pinch rolls 632b are arranged in positions opposed to the driving rolls 631b. The pinch roll 632b of the pinch member 632 rotates as paper P is pinched by the driving rolls 631b and pinch roll 632b and discharges the paper P.
As shown in
The third protrusion part 632c forms a corrugation K1 on paper P also. The corrugation K1 is one not involving scratch noise. That is, the corrugation K1 is formed on paper P or paper P1 upstream of the discharge mechanism 630 in the paper discharge direction. In this case, the corrugation K1 is smaller than the corrugation K so that scratch noise does nor occur caused by contact between the paper P or paper P1 and the guide 620.
The corrugation K1 may be made smaller than the corrugation K because it suffices to form an effective corrugation with respect to paper P1. That is, the corrugation K1 is not an effective corrugation with respect to paper P. Thus, the third protrusion part 632c may have a size corresponding to a corrugation K1 to be formed that is smaller than the corrugation K.
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
As shown in
The corrugations K formed on paper P is formed in a region Z corresponding to the inclined part 21. That is, the forming parts 641b are arranged at a predetermined angle Y with respect to the paper discharge direction (direction of an arrow D). The predetermined angle Y is determined by the distance of the inclined part 21 in the paper discharge direction, that is, the distance of the region Z. For example, the shorter the distance of the inclined part 21 becomes, the larger the predetermined Y angle becomes. The longer the distance of the inclined part 21 becomes, the smaller the predetermined angle Y becomes.
As shown in
The corrugations K formed on paper P do not come into contact with the driving member 631 of the discharge mechanism 630. The forming chutes 641 are arranged respectively in positions corresponding to both ends of paper P. The forming parts 641b are arranged at a predetermined angle Y with respect to the paper discharge direction (direction of an arrow D), which keeps the corrugations K off the driving member 631. As a result, corrugations K are not formed on paper P passing through the guide 620.
The corrugations K formed on paper P do not come into contact with each other. The forming part 641b on the downstream side in the paper discharge direction has a hemicone shape of a larger diameter than the forming part 641b on the upstream side in the paper discharge direction. Corrugations K disappear before they come into contact with each other. Thus, the corrugations K do not come into contact with each other.
The side plate 642 includes a first opening (not shown) and a second opening (not shown). As shown in
As shown in
The rotary shaft 643a is arranged so as not to come into contact with the corrugations K formed on paper P as shown in
The roll 643d is arranged in a position opposed to the assisting roll 643b. The roll 643d and the assisting roll 643b pinch and convey paper P. The rotary shaft 643a is rotated by the power transmitting device 644 described later and the assisting roll 643b and the roll 643d pinch and convey paper P. In this way, the assisting mechanism 643 assists discharge of the paper P.
The arrangement where the assisting mechanism 643 does not come into contact with corrugations K is not limited to this embodiment. For example, an embodiment may be employed where rotary shafts are separately provided to the assisting rolls 643b in positions corresponding to both ends of paper P and each of the rotary shafts is equipped with the coordinating roll 644a of the power transmitting member 644 described later.
As shown in
Next, operation of a paper discharge device 600 will be described referring to
As shown in
As shown in
The paper discharge device 600 is assisted in discharging the front end of paper P in the paper discharge direction by the assisting mechanism 643, thus further discharging the paper P. At this time, as shown in
Paper P1 that is smaller than paper P is conveyed to the discharge mechanism 630 by way of a pair of conveying rolls 610 while being guided by a guide 620. Corrugations K1 are formed on the conveyed paper P1 by way of the discharge mechanism 630. The paper P1 is then discharged to the discharged part 20.
The invention is applicable to image forming apparatuses including discharge devices for discharging paper, color printers, facsimiles, color copiers, or devices equipped with functions of these devices.
Number | Date | Country | Kind |
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2007-290140 | Nov 2007 | JP | national |