Field of the Invention
The present invention relates to a discharge device which discharges a sheet.
Description of the Related Art
In an image forming apparatus in an electrophotographic system, an electrostatic recording system, a magnetic recording system, or the like, an unfixed toner image corresponding to image information is formed and borne on a recording material by an image forming process. The unfixed toner image is thermally fixed onto the recording material by a fixing device as a permanent image, and thereafter the recording material is conveyed to the outside of the apparatus by a discharge device disposed at the outlet part of the fixing device.
In the discharge device, a plurality of discharge rollers is attached to a driving shaft at intervals and the driving shaft is rotated by using a driving source provided in the body of the image forming apparatus. The recording material passes between each of the discharge rollers and a follower roll that is pressed against the corresponding discharge roller, and the material is discharged to the outside of the apparatus.
In some discharge devices, a stiffening roller is provided at a position where the discharge roller is not provided on the driving shaft. The outside diameter of the stiffening roller is greater than that of the discharge roller. In addition, a bend is formed in the recording material due to the difference between the outside diameters of the stiffening roller and the discharge roller. As a result, the recording material has a wave shape when viewed from the downstream side in the conveyance direction. Therefore, loading characteristics of the recording material after being discharged to the outside of the apparatus are enhanced.
Since the outside diameter of the stiffening roller is greater than that of the discharge roller, a difference in circumferential speed occurs between the stiffening roller and the discharge roller when the driving shaft and the stiffening roller are integrally rotated. In order to avoid the difference, the stiffening roller can idle about the driving shaft.
In Japanese Patent Laid-Open No. 2006-151617, attaching (assembling) a stiffening roller to a shaft is not considered.
The present invention has been made to solve the problem described above, and it is desirable to enhance a characteristic of assembling a stiffening rotating member to a shaft.
A representative configuration of a discharge device according to the present invention is a discharge device which discharges a sheet, and includes: a driving shaft which is driven to rotate by a driving source; a plurality of driving rotating members which is provided on the driving shaft; a rotating member which is provided on the driving shaft, has a larger outside diameter than an outside diameter of the driving rotating member, is formed by joining at least two divided components, and includes stepped portions that protrude, to a larger extent, in a radial direction in boundary portions of the at least two components on upstream sides of a rotation direction of the rotating member, than on downstream sides thereof; and follower rotating members which are pressed against the driving rotating members.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
An embodiment of an image forming apparatus provided with a discharge device according to the present invention will be described in detail with reference to the drawings.
First, the configuration of a first embodiment of the image forming apparatus provided with the discharge device according to the present invention will be described with reference to
An image forming apparatus 25 illustrated in
The image forming apparatus 25 receives the image information from an image information providing device such as a host computer provided outside. A series of image forming processes of forming and recording the toner image corresponding to the received image information on the sheet-like recording material P are performed by a well-known electrophotographic system.
When the image forming apparatus 25 receives a print signal, recording materials P are separately fed sheet by sheet from a sheet cassette 22 by a feed roller 14 which is driven at a predetermined timing. The feed roller 14 is configured to have a D-shaped cross-section so as not to interfere with the conveyance of the recording material P by coming into contact with the recording material P, after feeding the recording material P. The recording material P which has been fed from the sheet cassette 22 is fed into a transfer nip portion N formed between a photosensitive drum 10 as an image bearing member and a transfer roller 16 as a transfer portion by a registration roller 15 at a predetermined control timing.
Furthermore, when the image forming apparatus 25 receives the print signal, the photosensitive drum 10 starts to rotate. The photosensitive drum 10 has a photoconductive layer as an OPC (Organic Photoconductor) on a drum base made of aluminum, and is driven to rotate in the direction of the arrow C of
In addition, a charging roller 11 as a charging portion uniformly charges the surface of the photosensitive drum 10 to a predetermined negative potential by a charging bias voltage applied from a charging bias power source (not illustrated). In the first embodiment, reversely developing exposed portions on the surface of the photosensitive drum 10, a so-called reversal developing system, is used and thus the potential of the charge is negative.
The charged part of the surface of the photosensitive drum 10 is scanned and exposed by a laser light L which is modulated according to a time-series electrical digital pixel signal of the image information output from a laser scanner 12 as an exposing portion, and an electrostatic latent image corresponding to the image information is formed on the surface of the photosensitive drum 10. In the exposed area of the surface of the photosensitive drum 10, the potential of the surface of the photosensitive drum 10 is neutralized, and thus the potential of the surface of the photosensitive drum 10 becomes relatively positive compared to the surroundings. Therefore, the electrostatic latent image corresponding to the image information is formed on the surface of the photosensitive drum 10.
A developing device 13 allows negatively charged toner as a developer to adhere to the electrostatic latent image formed on the surface of the photosensitive drum 10, thereby developing a toner image. As a developing method using the developing device 13, for example, there is a method in which a mixture of toner particles and magnetic carriers is used as a developer and the developer is attracted by a magnetic force to come into contact with the surface of the photosensitive drum 10 so as to be developed.
The transfer roller 16 as the transfer portion is formed of an elastic member, abuts on the surface of the photosensitive drum 10, and a transfer bias voltage is applied to the transfer roller 16 when transferring is performed.
The recording material P to which the toner image is transferred passes through the discharge device 20 and is discharged to the outside of the body of the image forming apparatus 25, after the toner image is thermally fixed by the fixing device 17.
The remaining transfer toner on the surface of the photosensitive drum 10 is cleaned by a cleaning device 21, thereby completing the series of image forming processes. An image forming section which forms an image on the recording material P includes the photosensitive drum 10, the charging roller 11, the laser scanner 12, the developing device 13, the transfer roller 16, the fixing device 17, and the like.
The configuration of the discharge device 20 of the first embodiment will now be described with reference to
In the discharge driving section 18, a driving shaft 1 which is driven to rotate by a driving source such as a motor (not illustrated) is provided, and discharge rollers 2 as a plurality of driving rotating members which is attached to the driving shaft 1 (to the driving shaft) at intervals are provided to rotate integrally with the driving shaft 1. In addition, stiffening rollers 4 as a plurality of stiffening rotating members are arranged on the driving shaft 1 at positions where the discharge rollers 2 are not provided. The stiffening rollers 4 are rotatably attached to the driving shaft 1. The discharge driving section 18 includes the driving shaft 1, the discharge rollers 2, and the stiffening rollers 4.
The stiffening roller 4 is configured to have a larger outside diameter than that of the discharge roller 2. A bend is formed in the recording material P by the difference between the outside diameters of the stiffening roller 4 and the discharge roller 2. Accordingly, the recording material P has a wave shape when viewed from the downstream side in the conveyance direction, and thus loading characteristics of the recording materials P after being discharged to the outside of the image forming apparatus 25 are enhanced. As illustrated in
The discharge follower section 19 is configured to include a support shaft 23 which is disposed to be substantially parallel to the driving shaft 1 and follower rollers 3 as follower rotating members which are rotatably supported by the support shaft 23 and are pressed against the discharge rollers 2. The follower rollers 3 are respectively pressed against the discharge rollers 2 by biasing springs (not illustrated) or the like. The follower rollers 3 are rotated as the discharge rollers 2 rotate. The recording material P passes between the discharge roller 2 and the follower roller 3, and thus the recording material P is conveyed to the outside of the image forming apparatus 25.
As illustrated in
In the first embodiment, as illustrated in
By fitting the bearing fitting portions 26 of the components 4a and 4b from both sides of the driving shaft 1 in the radial direction as well as hooking the projection 8 and the hook portion 9 to each other so as to be locked to each other, the components 4a and 4b are joined together to form a disc shape. Note that the method of joining the semicircular components 4a and 4b is not limited to the joining by the projection 8 and the hook portion 9. Completely fixing with an adhesive, screwing, and the like may also be employed as the joining method.
As a result, as illustrated in
At this time, as illustrated in
Furthermore, so as not to cause the recording material P to be interposed in the gap caused by a backlash between the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, the stepped portions 7a which protrude in the radial direction of the stiffening roller 4 need to be configured to first come into contact with the recording material P. To this end, the stepped portions 7a, which protrude in the radial direction of the stiffening roller 4, need to be disposed on the upstream sides in the rotation direction of the stiffening roller 4 indicated by the direction of the arrow F of
The protruding amounts of the protrusions 6a and 6b in the radial direction of the stiffening roller 4 on both sides of the stiffening roller 4 are different. In the first embodiment, the protruding amount of the protrusion 6a in the radial direction of the stiffening roller 4 is set to be larger than that of the protrusion 6b in the radial direction of the stiffening roller 4. The protrusions 6a and 6b of the first embodiment are formed in disk shapes having different outside diameters.
On the other hand, protrusions 5 as second protrusions which protrude in the axial direction are provided on at least one side surface of the stiffening roller 4 in the axial direction. The protrusions 5 of the first embodiment are formed in a continuous circular shape in which the rotation center (the driving shaft 1) of the stiffening roller 4 is the center thereof. As illustrated in
Although not illustrated, it is assumed that the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4 are assembled so that the stepped portions 7a, which protrude in the radial direction of the stiffening roller 4, are disposed on the downstream sides in the rotation direction of the stiffening roller 4 indicated by the direction of the arrow F of
In this configuration, the divided components 4a and 4b of the stiffening roller 4 can be prevented from being incorrectly assembled. In addition, the stepped portions 7a which protrude in the radial direction of the stiffening roller 4 can be disposed in the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, on the upstream sides in the rotation direction of the stiffening roller 4 indicated by the direction of the arrow F of
Accordingly, the stepped portions 7a, which protrude in the radial direction of the stiffening roller 4 in the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, can first come into contact with the recording material P. Accordingly, the front end of the recording material P is not inserted into a gap caused by a backlash between the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, and thus the front end is not interposed nor caught therebetween.
According to the above-described configuration, the stiffening roller 4 which is formed to be divided is prevented from being assembled in an incorrect direction. The occurrence of a jam of the recording material P or a scratch on the recording material P, which is caused by the recording material P being interposed in a gap caused by a backlash between the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, can be prevented.
Note that the protrusions 6a and 6b, which protrude from the outer circumferential surface of the driving shaft 1 in the radial direction, are merely examples. Additionally, for example, a shaft made of metal such as a spring pin may be press-fitted to the outer circumferential surface of the driving shaft 1. Moreover, forming asymmetric members on the outer circumferential surface of the driving shaft 1 to interpose the stiffening roller 4 therebetween can have the same effect.
Next, the configuration of a second embodiment of an image forming apparatus provided with a discharge device according to the present invention will be described with reference to
In the first embodiment, in order to provide the stepped portions 7a which protrude in the radial direction of the stiffening roller 4 in the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, the cutout portions 7b which are formed by cutting out the curved portions in the parts connected to the stepped portions 7a to have flat surfaces are provided. In the second embodiment, as illustrated in
In the second embodiment, the distance r1 from the rotation center E of the stiffening roller 4 to the stepped portions 7a, which protrude in the radial direction of the stiffening roller 4 in the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, is as follows. That is, the distance r1 is set to be larger than the distance r2 from the rotation center E to stepped portions 7c which are recessed in the radial direction of the stiffening roller 4.
As described above, the distances r1 and r2 are set to be: r1>r2. Accordingly, the stepped portions 7a, which protrude in the radial direction of the stiffening roller 4 in the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, first come into contact with a recording material P. Accordingly, a front end of the recording material P is not inserted into a gap caused by a backlash between the boundary portions 24 of the divided components 4a and 4b of the stiffening roller 4, and thus the front end is not interposed nor caught therebetween. The other configurations are the same as those of the first embodiment, and the same effect can be obtained.
In both of the first and second embodiments, the stiffening roller 4 which is divided into two parts is exemplified. However, a component which is divided into three or four parts in the circumferential direction may also be used.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications, equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2013-169328, filed Aug. 19, 2013, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2013-169328 | Aug 2013 | JP | national |
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Number | Date | Country | |
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20160257516 A1 | Sep 2016 | US |
Number | Date | Country | |
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Parent | 14451463 | Aug 2014 | US |
Child | 15158248 | US |