Patent Application
20100001643
The invention relates to a discharge lamp with a discharge vessel and at least one bulb neck adjacent thereto with an inner quartz bar and a first film arrangement arranged on the outer side of the quartz bar, which film arrangement is connected to power supply lines for an electrode which are arranged on both sides of the quartz bar. Furthermore, the invention relates to a method for producing a bulb neck for a discharge lamp.
The power supply line in the case of mercury-vapor lamps (HBO lamps) or lamps with quartz glass bulbs without transition glass in the sealing region is produced in the case of high lamp currents (greater than 50 A) by a round film fuse seal. This system comprises a quartz bar, on which thin sealing films made from molybdenum (Mo films) are arranged equidistantly. The film strips have a thickness of between 25 and 60 μm and a width of approximately 6 to 12 mm. The quartz bar with the film strips is fused with an outer tube, which firstly seals the discharge vessel with respect to the atmosphere and secondly also acts as a power supply line to an electrode. A bulb neck of a discharge lamp designed in this way is known from DE 102 09 426 A1.
One problem with such a configuration of a bulb neck of a discharge lamp consists in the fact that the film strips can only be subjected to a maximum current. In the case of a simple round fuse seal, the number of films is geometrically limited for the given quartz bar diameter. Furthermore, the bursting pressure resistance of the lamps scales with the quartz bar diameter. The maximum permissible current also scales with the added total cross section of the films. If the current requirement is higher, it is possible with the prior art system either to increase the thickness of the films or to increase the quartz bar diameter and at the same time the number of or the width of the films. However, these are both only possible to a limited extent since, firstly, the sealing capacity of the film system and the bursting pressure resistance of the overall construction, which scales with the quartz bar diameter, need to be ensured.
The mentioned solutions therefore only provide a certain improvement as regards the criteria to be met in relation to a relatively high current-carrying capacity, on the one hand, and a maximum sealtightness and bursting pressure resistance, on the other hand.
The object of the present invention is to provide a discharge lamp and a method for producing a bulb neck of a discharge lamp, in which or with which increased current transport via the power supply lines can be ensured and the sealtightness of the fused-in bulb neck can be ensured.
This object is achieved by a discharge lamp having the features according to patent claim 1 and a method having the features according to patent claim 19.
A discharge lamp according to the invention comprises a discharge vessel and at least one bulb neck adjacent thereto with an inner quartz bar and a first film arrangement arranged on the outer side of the quartz bar. The first film arrangement is connected to power supply lines for an electrode which are arranged on both sides of the quartz bar. The bulb neck comprises at least one second film arrangement, which is connected to the power supply lines and, at least in regions, is at a greater distance from the longitudinal axis of the quartz bar than the first film arrangement. A multilayered film system is thus produced in the bulb neck, which multilayered film system is arranged in particular along the longitudinal extent of the quartz bar at different distances from the longitudinal axis of the quartz bar. The quartz bar is therefore surrounded, at least in regions, by a first film arrangement and by a second film arrangement, the second film arrangement being arranged in such a way that it virtually surrounds the first film arrangement.
This configuration makes it possible, given a compact design, to improve the supply of power and furthermore also to ensure the sealtightness of the bulb neck. As a result of these at least two film planes, the demand for a large added sealing film cross section with a small outer diameter for the purpose of increasing the bursting pressure resistance of the discharge lamp can be met.
Advantageously, the first film arrangement is arranged directly on the outer side forming the lateral surface of the quartz bar. Owing to the fact that the first film arrangement is applied directly in this way, it is possible to make use of an already existing surface, as a result of which further manufacturing steps are saved. Furthermore, the dimensioning of the quartz bar makes it possible to variably predetermine this surface area.
Preferably, the first film arrangement and the second film arrangement each comprise a plurality of film strips. The film strips of a film arrangement can overall have substantially the same design and can therefore have substantially the same thickness, the same width and the same length. However, it may also be provided that film strips of a film arrangement are different in terms of at least one of the parameters thickness, width and length. Furthermore, it may also be provided that the film strips of the first film arrangement have substantially the same design, but are designed differently than the configurations of the film strips of the second film arrangement. In this case, the configuration which is the best possible one in each case for a discharge lamp can be manufactured depending on the situation.
Preferably, the film strips of the first film arrangement are positioned equidistantly with respect to one another, when viewed in the circumferential direction of the quartz bar, on the outer side of the quartz bar, and are arranged at a first distance from the longitudinal axis of the quartz bar. Preferably, this distance is the radius of the cross section of the quartz bar. The film strips of the second film arrangement are preferably likewise arranged equidistantly with respect to one another, when viewed in the circumferential direction of the quartz bar, and are arranged at a second distance from the longitudinal axis of the quartz bar. When viewed in the circumferential direction, this can enable a highly symmetrical configuration. Preferably, an electrically insulating material, in particular a glass material, is formed between the first film arrangement and the second film arrangement, when viewed in the direction of the longitudinal axis. The two film arrangements are therefore in particular arranged so as to be spaced apart from one another or one above the other in the region of the length of the quartz bar. This configuration makes it possible to achieve particularly effective sealtightness during the fuse-sealing process.
Preferably, the outer side of the first outer tube is designed to be planar. In particular, the outer tube is designed in such a way that it has an identical outer diameter over the length.
Preferably, an outer tube of the bulb neck is arranged on the outer side of the second film arrangement.
Preferably, at least one of the power supply lines is connected to a first plate, which bears against an end side of the quartz bar and is mechanically and electrically connected to the first film arrangement. Provision is preferably made for a respective first plate to be arranged on both sides of the quartz bar, which plates each bear against the facing end side of the quartz bar and are connected to the first film arrangement.
Preferably, the first plates have dimensions which correspond to the two-dimensional dimensions of the facing end side. The first plates can therefore each be arranged flush with respect to the lateral surface of the quartz bar, with the result that the film arrangement, in particular the film strips of the first film arrangement, can also be fitted in planar fashion and therefore in parallel fashion with respect to the longitudinal axis of the quartz bar over the entire length.
Preferably, at least one of the power supply lines is connected to a second plate, which is connected to the second film arrangement and is arranged so as to be spaced apart from the first plate in the direction of the longitudinal axis. In particular, provision may also be made here for each of the power supply lines arranged on both sides of the quartz bar to be connected to a separate second plate, which respective second plate is positioned so as to be spaced apart from the respective first plate arranged on this side of the quartz bar. In this case too, a second plate preferably has two-dimensional dimensions, which are formed with the two-dimensional dimensions of the quartz bar with the first film arrangement arranged thereon and the electrically insulating material fitted thereon. This configuration makes it possible to produce a symmetrical construction which also ensures, in optimum fashion, the fitting of the second film arrangement. Thus, the film strips of the second film arrangement can then preferably be arranged substantially parallel to the longitudinal axis over the entire length and can be connected to the power supply lines, in particular to the plates.
Provision may also be made for the second film arrangement to also be connected to a first plate, at least on one side. In particular, it can be provided that, when no second plate and only a respective first plate is arranged on both sides of the quartz bar, the second film arrangement is also connected on both sides to these first plates. A configuration which minimizes installation space and saves on materials can thus be ensured.
Preferably, a spacer element, in particular a quartz tube section, is arranged between a first plate and a second plate on one side of the quartz bar. Preferably, this quartz tube section has two-dimensional dimensions, which correspond to the flat dimensions of the first plate with the film strips fitted thereon of the first film arrangement. In this case, too, substantially a flush transition between the quartz tube section and the first plate or the first film arrangement can therefore then be made possible. It is thus possible to prevent a first outer tube which is then fitted thereon or the electrically insulating material from falling in the space behind the first plates.
Preferably, the first plate has a smaller diameter than the second plate.
The second plate and the bar-shaped power supply line on one side of the quartz bar are preferably connected by a connecting element. These second plates need to be electrically connected to the power supply lines. In this case, soldering is impossible in practice since the glass/metal composite system does not withstand high temperatures in this region owing to the glass present. Owing to this fact it is therefore advantageous to provide a different connection.
Provision may also be made for the connecting element to be an element in the form of a cylindrical hat, which has been pushed onto the bar-shaped power supply line, bears against the rear side of the second plate and is mechanically stably connected, in particular welded, to the second plate and the power supply line. In this configuration, the second plate is therefore not fitted directly to the bar-shaped power supply line, but a specially shaped open cylindrical hat is welded flat onto the rear side of the second plate and to the bar-shaped power supply line.
Preferably, the connecting element is formed from a high-melting material, in particular at least proportionally from tantalum. The material can also be made at least proportionally from molybdenum and/or tungsten and/or tantalum. This allows for an optimum and stable connection, which is in particular resistant to high temperatures.
Preferably, the second film arrangement, at least on one side of the quartz bar, when viewed in the longitudinal direction, is connected, in particular welded, directly to the power supply line arranged on this side. Since in particular the second plates virtually do not perform a holding function, these second plates can also be dispensed with entirely. Precisely in the case of such a configuration, the second film arrangement can then be electrically connected to the bar-shaped power supply lines with little complexity involved. The direct connection between the second film arrangement and the bar can in this case be provided.
In the event that at least one of the second plates is dispensed with, it is furthermore possible to provide a further connection between the second film arrangement and a power supply line to the extent that this second film arrangement, at least on one side of the quartz bar, is connected directly to a connecting part in the form of a cylindrical hat, which is connected directly to a power supply line. It can therefore be provided in this configuration for the second film arrangement to be welded directly to a specially shaped cylindrical body, the connecting part, whose circumferentially flat edge has a corresponding diameter. The second film arrangement is preferably flanged at the edge of this cylindrical body and welded onto the edge surface. The electrical connection between the cylindrical body and a bar-shaped power supply line is then likewise preferably provided by means of a welding operation.
Preferably, a second spacer element, in particular a second quartz tube section, is arranged in the longitudinal axis direction on that side of the connecting element or of the connecting part which is remote from the quartz bar.
It can also be provided that a supporting element, in particular a tapered supporting element, is arranged in the longitudinal axis direction on that side of the connecting element or of the connecting part which is remote from the quartz bar. The in particular conical element, which is also referred to as a supporting roller, is preferably formed from a glass material. Provision is made in particular for this tapered supporting element to be arranged with its tapered end region so as to face the discharge space of the discharge vessel.
In a method according to the invention for producing a bulb neck for a discharge lamp, this bulb neck is formed on a discharge vessel. A quartz bar is formed on the inside in the bulb neck, with a first film arrangement being fitted on the outer side of said quartz bar. The first film arrangement is connected, on both sides of the quartz bar, to power supply lines for an electrode of the discharge lamp which are likewise arranged on both sides of the quartz bar. A second film arrangement is formed in the bulb neck, which second film arrangement is connected to the power supply lines and, at least in regions, is formed at a greater distance from the longitudinal axis of the quartz bar than the first film arrangement. Owing to this procedure, a twin fuse-sealing system with two film planes in the bulb neck can be produced. The demand for a large added sealing film cross section with a small outer diameter of the bulb neck in order to increase the bursting pressure resistance can thus be met.
The general wording that a first film arrangement is arranged on the outer side of the quartz bar can be understood to mean both the direct arrangement thereon and an indirect arrangement in which a further element or a further layer is fitted between the quartz bar and the film arrangement.
Preferably, a plurality of equidistantly arranged film strips are formed parallel to one another on the outer side, which forms the lateral surface, of the quartz bar, which film strips are connected, in particular welded, to a first plate at least on one side, the first plate being connected, in particular soldered, to the power supply line arranged on this side.
Preferably, first spacer elements, in particular first quartz tube sections, are fitted on both sides of the quartz bar, and a first outer tube is pushed onto the quartz bar, the first film arrangement, the at least one first plate and the spacer elements, and this intermediate arrangement thus formed is then fuse-sealed. The gas-tight connection can thus be ensured.
Preferably, the outer side of the first outer tube is planarized. This planarization of the outer side can take place, for example, by means of grinding or flame-polishing or by means of laser treatment. Preferably, the planarization takes place in such a way that the outer tube has a constant outer diameter over its length.
Preferably, the first film arrangement is formed at a smaller distance from the longitudinal axis of the quartz bar than the second film arrangement. This is provided in particular over the entire length of the quartz bar.
Preferably, a glass material is formed between the first film arrangement and the second film arrangement. This can preferably take place by virtue of the first outer tube acting as electrically insulating material between the two film arrangements.
Preferably, the second film arrangement is applied to the outer side of the first outer tube and is connected to the power supply lines. The second film arrangement can preferably take place via second plates arranged in particular on both sides of the quartz bar so as to form the power supply lines. However, it can also be provided that the second film arrangement is connected to a first plate, at least on one side of the quartz bar, and is therefore electrically connected to the power supply line arranged on this side.
Preferably, the second film arrangement is connected, in particular welded, at least on one side of the quartz bar, directly to the power supply line arranged on this side.
It can also be provided that a second plate, which is connected to the second film arrangement, is arranged at least on one side of the quartz bar. The second plate can be connected to a connecting element, in particular to a connecting element in the form of a cylindrical hat, the second plate and the power supply line being welded to the connecting element.
At least on one side of the quartz bar, when viewed in the direction of the longitudinal axis, a second spacer element, in particular a second quartz tube section, is arranged on that side of the first spacer element which is remote from the quartz bar, in particular on that side of the second plate or of the connecting element which is remote from the quartz bar.
Preferably, once an electrode has been fitted on the power supply line facing the discharge space, this final arrangement manufactured in this way is introduced into a second outer tube and fused therewith in a gas-tight manner.
Further advantageous configurations of the discharge lamp according to the invention can be considered advantageous configurations of the method according to the invention.
An exemplary embodiment of the invention will be explained in more detail below with reference to schematic drawings, in which:
Identical or functionally identical elements have been provided with the same reference symbols in the figures.
Bulb necks I, II are formed on both sides of the discharge vessel 2, with the electrode holder 4a of the anode 4 extending into the first bulb neck I, and the electrode holder 5a of the cathode 5 extending into the second bulb neck II.
The configuration of the bulb necks I, II will be explained in more detail below with reference to
The first bar-shaped power supply line 7a is soldered to the first plate 8a in the same way as the power supply line 7b arranged on the right is soldered to the first plate 8b arranged there.
In a further manufacturing step for producing the bulb neck I, a respective first spacer element 10a and 10b is fitted on both sides of the quartz bar 6, when viewed in the longitudinal direction of the longitudinal axis A of the quartz bar 6, as shown in
As can be seen, the two first spacer elements 10a and 10b are preferably arranged so as to bear directly against the rear sides of the first plates 8a and 8b. Furthermore, they have two-dimensional dimensions in the y-z plane, which substantially correspond to the two-dimensional dimensions of the rear sides of the first plates 8a and 8b with the film strips 9a to 9c arranged thereon of the first film arrangement 9. In this case, too, substantially a flush transition between the first spacer elements 10a and 10b and the first plates 8a and 8b can thus be enabled.
In a further manufacturing step as shown in the illustration in
Subsequently, a respective second plate 12a and 12b is then fitted, when viewed in the direction of the longitudinal axis A, in accordance with the illustration in
The film strips 13a to 13d have a length (x direction), which corresponds to the length of the outer tube 11 and to the adjacent second plates 12a and 12b. The thickness d2 corresponds to approximately 55 μm.
The bulb neck I therefore comprises two film arrangements 9 and 13, which are formed with different radial distances from the longitudinal axis A of the quartz bar 6. In the exemplary embodiment, the glass material of the first outer tube 11 is arranged, as electrically insulating material, at least over the length of the quartz bar 6 and the first plates 8a and 8b, between the first film arrangement 9 and the second film arrangement 13.
The second plates 12a and 12b, which are arranged on both sides of the quartz bar 6 and therefore also on both sides of the first plates 8a and 8b and of the first spacer elements 10a and 10b in the exemplary embodiment, need to be connected to the power supply lines 7a and 7b, which are each arranged on the associated side. A soldered joint is not provided in this case since the glass/metal composite system generally does not withstand the high temperatures required for this purpose.
The exemplary embodiment provides that connecting elements in the form of elements 14a and 14b in the form of cylindrical hats are arranged between the second plates 12a and 12b and the power supply lines 7a and 7b, respectively. In this configuration, a second plate 12a or 12b is then not welded directly to the associated power supply line 7a or 7b, but this connecting element 14a or 14b in the form of a cylindrical hat is plugged onto the power supply line 7a with its tubular part 141, with the result that it bears against the rear side of the second plate 12a with the flat edge region 142. The dimensions of the edge region 142 are formed such that it substantially has the two-dimensional dimensions of the rear side of the second plates 12a and 12b and is therefore flush with said plates.
This element 14a is then welded to the power supply line 7a and the second plate 12a. A corresponding arrangement can be provided in the region of the second plate 12b and the power supply line 7b. The elements 14a and 14b in the form of cylindrical hats are formed from tantalum or another high-melting material in the exemplary embodiment.
Furthermore, provision may also be made for the second film arrangement 13 fitted in
In a further manufacturing step in accordance with the illustration in
Furthermore, as shown in the illustration in
Before the anode 4 is fitted, a tapered supporting element is also fitted onto the second spacer element 15b, which supporting element is not illustrated in the illustration in
In a further manufacturing step for producing the bulb neck I, a second outer tube 18 is then pushed onto the arrangement manufactured in
If the two second plates 12a and 12b are not provided, the film strips 13a to 13d can be welded directly to the power supply lines 7a and 7b. Furthermore, provision may also be made for a connecting part 19 in the form of a cylindrical hat to be provided, as is shown in the perspective illustration in
A system or a bulb neck I as is shown in terms of manufacturing steps in
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2006/069419 | 12/7/2006 | WO | 00 | 6/4/2009 |
