The present invention relates to a discharge lamp lighting apparatus which uses, as a lighting power source, a power source which rectifies and smoothes commercial a.c. power and more particularly, to a technique for controlling a discharge lamp current constant
The recent years have seen a rapid expansion of a projectors market and a further market growth is expected. However, to win in the growing market how to deal with a flicker of light from a lamp is becoming an important issue. Brightness has been one of criteria for determining whether a light source for a projector has a superior capability, and a high-pressure mercury-arc lamp developed noting this has a shortest possible arc length and resembles as much as possible a point light source in an effort to enhance the luminance. This gives rise as a side effect to a problem that depending upon the temperature of an electrode of the high-pressure discharge lamp and the condition of a surface of the electrode which is near an arc, a discharge arc develops at an instable location on the electrode and to a phenomenon that the origin of a discharge arc moves from one point to another on the electrode. This phenomenon is visible as a flicker of lamp light (a lamp flicker), and the lamination on a screen irradiated from a projector decreases, which is a major problem in terms also of maintenance of the lamination.
The discharge lamp voltage detected by the discharge lamp voltage detecting circuit 7 is fed to an A/D conversion input port of a microcomputer 80 which is disposed within the control circuit block 8, and converted into a digital value by a built-in A/D convertor 81. A controller 83 refers to a data table 82, reads power control data Px (X0, X1, . . . , X1023) corresponding to lamp voltage data (0, 1, . . . , 1023) converted into a digital value, and outputs this as a PWM signal. A CR integrating circuit formed by a resistor R6 and a capacitor C2 averages out the PWM signal and transmits this to a PWM control circuit 84 as a reference voltage (command value). The step-down chopper circuit 4 provides the discharge lamp La with electric power which corresponds to an output from the PWM control circuit 84.
An operation of the discharge lamp lighting apparatus shown in
The PWM control circuit 84 detects the current 1Q1 which flows in the switching element Q1 as a voltage across the resistor R1, and when the voltage thus detected exceeds the reference voltage turns off the switching element Q1. Upon turning off of the switching element Q1, a regenerative current of a chopper inductor L1 flows through a diode D1. Owing to a current detected in the diode D1 or a secondary coil output from the inductor L1, the PWM control circuit 84 turns on the switching element Q1 once again upon detection of a zero crossing point of the regenerative current or in accordance with the timing given by an oscillator circuit which is disposed inside the PWM control circuit 84. In this manner, the discharge lamp current is controlled into a current which corresponds to the reference voltage.
However, the d.c, voltage Vdc which is output from the d.c. power source section 3, although smoothed out by the capacitor C1, varies within a range of a few volts to scores of volts (hereinafter referred to as “a ripple”) as shown in
When the discharge lamp La is constant (stably lit), the inductance value L is constant, and therefore, a change of the d.c. voltage Vdc changes the ingredient of the current IQ1 which flows in the switching element Q1. Hence, as shown in
Japanese Translation of PCT Internal Application No. 2002-532866, and Japanese Patent Application Laid-Open Gazette No. 2002-134287 disclose a means which reduces a lamp flicker against deterioration of an electrode of a lamp where a method of lighting up with a rectangle wave is used. However, such a means alone can not solve the problem of a control-induced lamp flicker which arises in a discharge lamp lighting circuit itself.
The present invention has been made to solve the problem above, and accordingly, an object of the present invention is to provide a discharge lamp lighting apparatus which uses, as a lighting powers source, a power source section which rectifies and smoothies commercial a.c. power, and which is capable of suppressing a flicker. A further object of the present invention is to provide a projector which uses such a discharge lamp lighting apparatus.
In a first aspect of the prevent invention, a discharge lamp lighting apparatus includes: a d.c. power source section which rectifies and smoothes an a.c. voltage and outputs a d.c. voltage; a current detecting circuit which detects a current which flows through the discharge lamp; a power source ripple detecting circuit which detects a voltage change of power supplied from the d.c. power source section and outputs a voltage which is obtained by superimposing thus detected voltage over a detected voltage which is available from the current detecting circuit; and a control circuit which controls an output voltage to the discharge lamp so that the current flowing through the discharge lamp becomes a constant current, based on the output voltage from the power source ripple detecting circuit.
In a second aspect of the prevent invention, a discharge lamp lighting apparatus includes: a d.c power source section which rectifies and smoothes an a.c. voltage and outputs a d.c. voltage; a voltage detecting circuit which detects a voltage applied upon the discharge lamp; a power source ripple detecting circuit which detects a voltage change of power supplied from the d.c. power source section; and a control circuit which superimposes an output voltage from the power source ripple detecting circuit over a reference voltage generated based on the voltage detected by the voltage detecting circuit, and controls an output voltage to the discharge lamp so that a current flowing through the discharge lamp becomes a constant current, based on thus superimposed voltage.
According to the prevent invention, in the discharge lamp lighting apparatus which uses, as a lighting power source, a power source section which rectifies and smoothes commercial a.c. power, a voltage ripple in power supplied from this power source section is detected and control is implemented so that a discharge lamp current becomes a constant current, which in turn reduces a ripple in the discharge lamp current and suppresses a flicker.
The d.c. power source section 3 includes a diode bridge circuit 1 which is connected with the commercial a.c. power source E, a booster chopper circuit 2, and a smoothing capacitor C1. The step-down chopper circuit 4 includes a switching element Q1, an inductor L1 and a diode D1. The discharge lamp current detecting circuit 5 is formed by a discharge lamp current detecting resistor R1. The discharge lamp voltage detecting circuit 7 is formed by voltage detecting resistors R4 and R5.
The control circuit block 8 includes a PWM control circuit 84 which controls the switching element Q1 of the step-down chopper circuit 4, and a microcomputer 80 which outputs a PWM signal to the PWM control circuit 84 in accordance with an output from the discharge lamp voltage detecting circuit 7. The microcomputer 80 includes an A/D convertor 81, a data table 82 and a controller 83. The microcomputer 80 may be formed by an 8-bit microcomputer M37540 manufactured by Mitsubishi Electric Corporation for instance (which applies to the later embodiments as well). The power source ripple detecting circuit 9 detects a power source ripple component of the d.c. voltage Vdc which is output from the d.c. power source section 3 and superimposes this power source ripple component over a discharge lamp current detect voltage which is detected by the discharge lamp current detecting circuit 5.
The discharge lamp detect voltage which is detected by the discharge lamp voltage detecting circuit 7 is fed to an A/D conversion input port of the microcomputer 80 which is disposed within the control circuit block 8, and converted into a digital value by the A/D convertor 81. The controller 83 refers to the data table 82, reads power control data Px (X0, X11, . . . , X1023) corresponding to lamp voltage data (0, 1, . . . , 1023) converted into a digital value and outputs this as the PWM signal (which is a rectangle wave signal whose cycle is constant but whose ON-period is variable). A CR integrating circuit formed by a resistor R6 and a capacitor C2 averages out the PWM signal and transmits this to the PWM control circuit 84 as a reference voltage (command value).
The PWM control circuit 84 outputs a control signal to the step-down chopper circuit based on the detect voltage and the reference voltage. In short, the PWM control circuit 84 receives the detect voltage from the power source ripple detecting circuit 9 and the reference voltage from the microcomputer 80, and when the detect voltage exceeds the reference voltage, turns off the switching element Q1. As the switching element Q1 turns off, a regenerative current developing in the chopper inductor L1 flows through the diode D1. Owing to the detect voltage from the power source ripple detecting circuit 9 or a secondary coil output from the inductor L1, the PWM control circuit 84 turns on the switching element Q1 once again upon detection of a zero crossing point of the regenerative current or in accordance with the timing given by an oscillator circuit which is disposed inside the PWM control circuit 84.
The step-down chopper circuit 4 provides the discharge lamp La with power which corresponds to the control signal from the PWM control circuit 84.
Although the example above relates to use of the microcomputer 80 equipped with the data table 82 as a means which generates the reference voltage for the PWM control circuit 84 in accordance with the value detected as a lamp voltage Vla, this is not limiting. Any other means may be used instead to the extent that the means is capable of setting a target value of lamp power in accordance with a detected lamp voltage value and outputting as the reference voltage a target lamp current value for realization of this lamp power. While the discharge lamp lighting apparatus requires an igniter circuit which applies a high-voltage pulse at the start-up of the discharge lamp La, the igniter circuit is omitted in the drawing.
A regular lighting operation of the discharge lamp lighting apparatus shown in
The detect voltage shown in
The PWM control circuit 84 controls turning on and off of the switching element Q1 of the step-down chopper circuit 4 at a sufficiently higher frequency than the frequency (50 Hz or 60 Hz) of the commercial a.c. power source E. When the switching element Q1 is ON, the current IQ1 which flows in the resistor R1 is a gradually increasing current. While the switching element Q1 turns off when the voltage corresponding to this current detected by the resistor R1 exceeds the reference voltage, this control accompanies a predetermined delay time t1. The gradient of the gradually increasing current IQ1 is steeper at the point B than at the point C and at the point A than at the point B. Hence, although the gradually increasing current IQ1 is excessively large at the point A in the conventional structure as shown in
On the contrary, although the gradually increasing current IQ1 is excessively small at the point C within the conventional structure as shown in
In this manner, in the circuit shown in
As the voltage detected by the power source ripple detecting circuit 9 is superimposed over the discharge lamp current detect voltage detected by the discharge lamp current detecting circuit 5 as shown in
With respect to the specification of the discharge lamp La to be lit up, the lamp ma be an a.c. lamp or a d.c. lamp. In the event that the discharge lamp La is an a.c. lamp, the invertor circuit 6 inverts the polarity of the lamp voltage at a low frequency, and the lamp is lit up with a rectangle wave. The inventor circuit 6 may be a full-bridge circuit or a half-bridge circuit. The importance is that the invertor circuit 6 has a function of inverting the polarity of the input d.c. voltage in predetermined cycles and outputting the same as an a.c. voltage.
Although the discharge lamp voltage detecting circuit 7 is connected so as to detect the output voltage from the invertor circuit 6 in the example shown in
The control circuit block 8 in the discharge lamp lighting apparatus according to this embodiment: includes the microcomputer 80, the PWM control circuit 84, a voltage addition circuit 85 and a phase control circuit 86.
The power source ripple detecting circuit 9 is formed by a series circuit of the resistor R2 and the resistor R3 which are connected between a high-voltage side output terminal and a low-voltage side output terminal of the d.c. power source section 3, and the control circuit block 8 directly receives a voltage which the resistor R2 and the resistor R3 generates by dividing the d.c. voltage Vdc.
The discharge lamp detect voltage which is detected by the discharge lamp voltage detecting circuit 7 is fed to the A/D conversion input port of the microcomputer 80 which is disposed within the control circuit block 8, and converted into a digital value by the build-in A/D convertor 81. The controller 83 refers to the data table 82, reads the power control data Px (X0, X1, . . . , X1023) corresponding to the lamp voltage data (0, 1, . . . , 1023) converted into a digital value, and outputs this as the PWM signal. A CR integrating circuit formed by the resistor R6 and the capacitor C2 averages out the PWM signal and feeds this to the voltage addition circuit 85. The phase control circuit 86 inverts the phase of the output of the power source ripple detecting circuit 9. The voltage addition circuit 85 adds the PWM signal thus averaged out to an output from the phase control circuit 86, and outputs this to the PWM control circuit 84 as the reference voltage (command value). The PWM control circuit 84 outputs a control signal based on the detect voltage and the reference voltage, controls the switching element Q1 of the step-down chopper circuit 4, and provides the discharge lamp La width power which meets the necessity.
An operation of the lighting apparatus shown in
As described earlier in relation to the background art, the conventional structure has a problem that the detect voltage at the point A exceeds that at the point B bv ΔVA1 but becomes lower bv ΔVC1 at the point C than at the point B as shown in
In this fashion, the phase control circuit 86 inverts the power source ripple detect voltage (
In the data table 82 inside the microcomputer 80, the discharge lamp voltage, the lighting power Px and voltage ripple superimposition data Vxx are stored in correlation to each other. In the data table 82, the power control data Px is a power control data command value (X0, X1, . . . , X1023) in response to the detected lamp voltage value (0, 1, . . . , 1023). The ripple superimposition data Vxx is a ripple superimposition data command value (XX0, XX1, . . . , 1023) in response to the detected lamp voltage value (0, 1, . . . , 1023). According to the data table 82, when the detected lamp voltage value is n, the power control data command value is Xn and the ripple superimposition data command value is XXn.
The discharge lamp detect voltage which is detected by the discharge lamp voltage detecting circuit 7 is fed to the A/D conversion input port of the microcomputer 80 which is disposed within the control circuit block 8, and converted into a digital value by the build-in A/D convertor 81. The controller 83 refers to the data table 82, reads the power control data Px (X0, X1, . . . , X1023) corresponding to the lamp voltage data (0, 1, . . . , 1023) converted into a digital value, and outputs this as the PWM signal. A CR integrating circuit formed by the resistor R6 and the capacitor C2 averages out the PWM signal and transmits this to the PWM control circuit 84 as the reference voltage (command value). The step-down chopper circuit 4 provides the discharge lamp La with power which meets the necessity, in accordance with the control signal received from the PWM control circuit 84.
The controller 83 further refers to the data table 82, reads the ripple superimposition data (XX0, XX1, . . . , XX1023) corresponding to the lamp voltage data (0, 1, . . . , 1023), and outputs this as the PWM signal. A CR integrating circuit formed by a resistor R7 and a capacitor C3 averages out the PWM signal, and feeds this to the voltage addition circuit 85 as superimposition rate data.
The voltage addition circuit 85 superimposes the power source ripple component of the d.c. voltage Vdc from the d.c. power source section 3 which is detected by the power source ripple detecting circuit 9 over the discharge lamp current detect voltage detected by the discharge lamp current detecting circuit 5. The voltage addition circuit 85 switches the rate of superimposition based on the electric potential of the capacitor C3. This eliminates the influence of the gradient of the current IQ1 flowing through the switching element Q1 which is attributable to the delay time t1 in the PWM control circuit 84 and the ripple voltage contained in the d.c. voltage Vdc, ensures that the current IQ1 which flows through the switching element Q1 has a constant peak value. As a result, the current ILa flowing through the discharge lamp La becomes constant and a desired characteristic is obtained. In this embodiment, the detected lamp voltage value matches with the power control data Px in the data table 82, which per se realizes control of switching the rate of superimposition of the detect voltage from the power source in accordance with the power supplied to the discharge lamp.
In
In a similar manner, power control data Py and ripple superimposition data Vyy are respectively a power control data command value (Y0, Y1, . . . , Y1023) and a ripple superimposition data command value (YY0, YY1, . . . YY1023) in response to the detected lamp voltage value (0, 1, . . . , 1023) for a second lamp type.
A signal for specifying the type of the lamp may be set utilizing the state (High level or Low level) of any input port of the microcomputer 80. The microcomputer 80, owing to how its input port is set or by means of detection of a change of the lamp voltage Vla with time after power-on, recognizes the type of the lamp La and selects the associated table data.
Hence, despite a different lamp type, it is possible to eliminate the influence of the gradient of the current IQ1 flowing through the switching element Q1 which is attributable to the delay time t1 in the PWM control circuit 84 and the ripple voltage contained in the d.c. voltage Vdc and ensure that the current IQ1 which flows through the switching element Q1 has a constant peak value. The current ILa flowing through the discharge lamp La therefore becomes constant and a desired characteristic is obtained. In the third or the fourth embodiment as well, the power source ripple component may be superimposed over the reference voltage instead of superimposing the same over the detect voltage as described earlier in relation to the second embodiment.
An application of the discharge lamp lighting apparatus according to the embodiments above to a protector will now be described with reference to
A video signal and an image signal are fed from outside via the external signal input section 109. The discharge lamp lighting apparatus 103 is provided with d.c. power from the power source section 101. The discharge lamp lighting apparatus 103 lights up the discharge lamp La. Light from the discharge lamp La is output to outside via the optical system 105 in accordance with a video signal and an image signal received from outside.
The discharge lamp lighting apparatus according to each embodiment above is applicable not only to a projector but also to an inspection light source as an illumination apparatus which reduces a flicker, etc.
While the foregoing has described the invention in relation to the specific embodiments, those skilled in the art may clearly modify, change or otherwise utilize the invention in numerous fashions. The present invention is therefore not limited to the particular disclosure provided herein but rather may be restricted merely by the attached claims. This application is relevant to the Japanese patent application No. 2004-173154 (filed on Jun. 10, 2004), which disclosure is herein incorporated by reference.
Number | Date | Country | Kind |
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2004-173154 | Jun 2004 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP05/05141 | 3/22/2005 | WO | 2/9/2007 |