Discharge lamp of the short arc type

Information

  • Patent Grant
  • 6657383
  • Patent Number
    6,657,383
  • Date Filed
    Friday, June 7, 2002
    22 years ago
  • Date Issued
    Tuesday, December 2, 2003
    20 years ago
Abstract
A discharge lamp of the short arc type having a trigger wire which can be installed in a state which is suitable for a directional capacity of the electrode regardless of what type of base the lamp has is achieved by the trigger wire on the outside surface of an arc tube having the following characteristic:an annular area that is formed by a portion of the trigger wire which is looped around the arc tube and elastically held against the outside surface of the arc tube;a first holding part which adjoins a first end of the portion of the trigger wire that forms the annular area and which extends in an axial direction along the arc tube;a second holding part which adjoins a second end of end of the portion of the trigger wire that forms the annular area and which extends in the axial direction along the arc tube.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to a discharge lamp of the short arc type which is used, for example, as a light source for a projection apparatus and is filled with xenon, or discharge lamp of the short arc type which is used as a light source in semiconductor exposure and is filled with mercury.




2. Description of the Related Art




In a discharge lamp of the short arc type which is filled, for example, with xenon, there are cases in which the breakdown voltage is greater than or equal to 30 kV, by which the voltage charge of the operating device is significantly raised. Here, there is the disadvantage that the starting voltage of the operating device punctures and the disadvantages of increasing the size of the operating device and increasing costs. Proceeding from such a circumstance, there is a trigger wire located on the outside surface of the arc tube and thus the breakdown voltage of the lamp is reduced.





FIG. 4

is a schematic of a conventional discharge lamp of the short arc type in which the outside surface of the arc tube is provided with a trigger wire. In the figure, an arc tube


11


contains a pair of electrodes, specifically an anode


21


and a cathode


22


. The outside surface of the arc tube


11


is provided with a trigger wire


5


. The trigger wire


5


is formed with an annular area


51


which is in contact with the outside surface of the arc tube


11


. Furthermore, there is a holding part


52


which is connected to this annular area


51


and which extends in the lengthwise direction of the lamp. Part of this holding part


52


is wound around a side tube part


12


which adjoins the arc tube and is attached and is connected to the base


42


on one end of the holding part


52


.





FIG. 5

shows a perspective view of only the trigger wire


5


. Here, the holding part


52


is connected by welding or the like to a part of the annular area


51


which is formed in the shape of an uninterrupted ring. The annular area


51


has elasticity to the extent to which it is deformed by application of a force. The length of the wire-like component comprising the annular area


51


is however always constant and never changes. The diameter d of the annular area


51


, in the state before its installation on the arc tube


11


, is smaller than the maximum diameter D of the arc tube shown in FIG.


4


. By inserting the annular area


51


from the direction of the base


41


into the lamp the annular area


51


comes into contact with the outside surface of the arc tube


11


, is slipped on and attached.





FIG. 6

is a schematic of a conventional discharge lamp of the short arc type in which the trigger wire is wound differently. The arc tube


11


is provided with the remainder of the filler tip


1




a


. The trigger wire


5


is provided with an attachment part


50


which is attached by one end being wound around the remainder of the filler tip


1




a


. A holding part


52


which extends in the lengthwise direction of the lamp is connected to this attachment part


50


. Part of this holding part


52


is wound around the side tube part


12


which is connected to the arc tube


11


, and attached. One end of the holding part


52


is connected to the base


42


.




The lamp shown in

FIG. 7

has a base


41


that is provided with an installation part


41




a


of a diameter D′ that is greater than the maximum diameter D of the arc tube


11


and which is used for mounting the lamp is mounted in a device. In such a case in which the diameter D′ of this installation part


41




a


is greater than the maximum diameter D of the arc tube


11


, there is the disadvantage that the trigger wire


5


which is shown in

FIG. 4

, having the uninterrupted annular area


51


, cannot be inserted onto the lamp from the direction of the base


41


, because the diameter of the annular area


51


of the trigger wire


5


is smaller than the maximum outside diameter of the arc tube


11


, and thus, smaller than the diameter of the installation part


41




a.






In this case, as is shown in

FIG. 8

, the annular area


51


is inserted onto the lamp from the base


42


on the opposite side, the annular area


51


is located on the outside surface of the arc tube


11


and one end of the holding part


52


is connected to the base


41


.




In the operating process, in which a high voltage is applied to the cathode


22


which is located on the side opposite the anode


21


and which is not electrically connected to the trigger wire


5


, the trigger wire


5


being electrically connected to the anode


21


via the base


41


, the high voltage is not applied to the trigger wire


5


. The trigger function therefore does not take effect here. In a lamp in which such an operating process is undertaken, therefore, there is inevitably the disadvantage that the trigger wire cannot be in the optimum state.




The lamp shown in

FIG. 6

has the remainder of a filler tip


1




a


for attachment of the trigger wire


5


. However, in a lamp which does not have a remainder of a filler tip


1




a


, there is the disadvantage that the winding process shown in

FIG. 6

cannot be used to wind the trigger onto the arc tube.




Furthermore, in an arrangement of the trigger wire as is shown in

FIG. 5

, there is also a process in which the shape of the trigger wire does not have a given shape beforehand, but in which the wire-like component which is to become the trigger wire is bent on the outside surface of the arc tube and installed. This case is described below using FIG.


4


. By bending this wire-like component into a ring shape, an annular area


51


is formed. Afterwards, using a tool, such as pliers or the like, one end of the annular area


51


is bent around. The wire-like component is turned such that the annular area


51


is formed uninterruptedly in alignment and that the length of the wire-like component comprising the annular area


51


thereafter never changes. A holding part


52


can also be made in alignment on this turned area.




When such a process is used in which a wire-like component which is to become the trigger wire is bent and installed on the surface of the arc tube, it becomes possible to arrange the trigger wire on the arc tube with optimum directional capacity, regardless of what kind of electrode, whether anode or cathode, to which the high voltage is applied. However, it is necessary to carry out the work of bending or twisting the wire-like component on the surface of the arc tube into an annular shape. This poses the disadvantage that the tool can come into contact with the surface of the arc tube and the surface of the arc tube is scratched as a result.




In the case of the trigger wire


5


which is shown in

FIG. 6

, there is also the disadvantage that, when the trigger wire


5


is attached in the remainder of the filler tip


1




a


, the tool comes into contact with the surface of the arc tube


11


and the surface


11


of the arc tube is scratched.




SUMMARY OF THE INVENTION




The invention was devised to eliminate the above described defects in the prior art. Thus, a primary object of the present invention is to devise a discharge lamp of the short arc type in which the following is enabled:




There can be a trigger wire even in a lamp which has a base with a diameter which is larger than the maximum outside diameter of the arc tube;




The trigger wire can be arranged in the state which is appropriate to the alignment of the electrode to which a high voltage is applied during operation;




The trigger wire is located on the arc tube at an optimum site, even if the arc tube does not have any remainder of the filler tip; and




The arc tube is not scratched when the trigger wire is installed on it.




The object is achieved in the invention described, according to the invention, in a discharge lamp of the short arc type in which a pair of electrodes are located within an arc tube and in which the outside surface of this arc tube is provided with a trigger wire, in that the above described trigger wire has:




an annular area which is elastically deformed when the trigger wire is installed on the outside surface of the arc tube and which is looped around the arc tube and attached;




a first holding part adjoins one end of the annular area and extends in the axial direction of the arc tube;




a second holding part adjoins the other end of the annular area and extends in the axial direction of the arc tube.




The invention is described below using drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a schematic of a discharge lamp of the short arc type according to the invention;




FIGS.


2


(


a


) &


2


(


b


) each show a schematic of the trigger wire which is located on a discharge lamp of the short arc type in accordance with the invention;




FIGS.


3


(


a


) to


3


(


d


) each show a schematic of the process by which the trigger wire is installed on a discharge lamp of the short arc type in accordance with the invention;





FIG. 4

shows a schematic of a conventional discharge lamp of the short arc type;





FIG. 5

shows a schematic of the trigger wire which is located on a conventional discharge lamp of the short arc type;





FIG. 6

shows a schematic of another conventional discharge lamp of the short arc type;





FIG. 7

shows a schematic of a conventional discharge lamp of the short arc type in which the base is provided with an installation part; and





FIG. 8

shows a schematic of a conventional discharge lamp of the short arc type in the case in which the arrangement of the trigger wire is inappropriate.











DETAILED DESCRIPTION OF THE INVENTION




A discharge lamp of the short arc type according to the invention is described below with reference to FIG.


1


. Here, there is a pair of electrodes, i.e., an anode


21


and a cathode


22


within the arc tube


11


. A respective side tube part


12


adjoins each of opposite sides of the arc tube


11


. A base


41


is formed on the outer end of the side tube part


12


at one side of the arc tube


11


, and is electrically connected to the anode


21


. On the opposite side of the arc tube


11


, a base


42


is formed on the outer end of the side tube part


12


and is electrically connected to the cathode


22


. A trigger wire


3


located on the outside surface of the arc tube


11


.




Part of the trigger wire


3


is turned one time. Thus, an annular area


31


is formed which has a smaller diameter than the maximum outside diameter D of the arc tube


11


and which comes into contact with the outside surface of the arc tube


11


when it is slipped on, and attached.




This annular area


31


adjoins a holding part


32




a


and another holding part


32




b


which extend in the lengthwise direction of the lamp. These holding parts


32




a


,


32




b


adjoin an attachment part


33


which is wound around the side tube part


12


and by which the trigger wire


3


is attached. This attachment part


33


adjoins a connection part


34


which is connected to the base


42


and attached. A high voltage is applied to the cathode


22


in this lamp. An insulation breakdown occurs within the arc tube


11


between the annular area


31


formed on the outside surface of the arc tube


11


and the anode


21


, and thus the lamp is operated.




The trigger wire


3


is explained in detail below.




FIGS.


2


(


a


) &


2


(


b


) show only the trigger wire


3


. The trigger wire


3


was produced such that a wire-like component of stainless steel with a diameter of 0.5 mm was bent such that it is matched to the shape of the arc tube


11


and the shape of the side tube part


12


. In the state prior to installation in the arc tube, it is already bent into a given shape.




As shown in FIG.


2


(


a


), in the annular area


31


of the trigger wire


3


part of the wire-like component which is to become the trigger wire


3


, the wire has been turned at least one time and is formed such that, prior to installation in the arc tube, it has a diameter d which is smaller than the maximum diameter D of the arc tube


11


shown in FIG.


1


.




One end of this annular area


31


is adjoined by the holding part


32




a


which extends in the axial direction of the arc tube


11


. The other end of the annular area


31


is adjoined by the other holding part


32




b


which extends in the axial direction of the arc tube


11


. The annular area


32


differs from the uninterrupted annular area of the conventional trigger wire and has an arrangement in which the two ends of the annular area


31


are not connected to one another.




In the case of installation of the trigger wire


3


on the outside surface of the arc tube


11


, the annular area


31


deforms elastically, as is shown in FIG.


2


(


b


), and widens in such a way that an increased diameter d′ of the annular area


31


is obtained because the two ends of the annular area


31


are not connected to one another and because holding part


32




a


and the other holding part


32




b


are connected individually and independently of one another to the two sides of the area.




FIGS.


3


(


a


),


3


(


b


),


3


(


c


), &


3


(


d


) each show, in a schematic, the installation of the trigger wire on a short arc lamp in which a base with a larger diameter than the maximum diameter of the arc tube is located. In this lamp, a high voltage is applied to the cathode


22


during operation, and it is necessary to position the annular area


31


of the trigger wire on the outside surface of the arc tube


11


in the vicinity of the anode


21


.




As is shown in FIG.


3


(


a


), in this lamp there is a base


41


which has an installation part


41




a


which has a larger diameter D′ than the maximum diameter D of the arc tube


11


. The trigger wire


3


, as shown in FIG.


3


(


b


), before installation in the arc tube


11


, is widened beforehand with bare hands or with a tool such that the diameter of the annular area


31


of the trigger wire


3


increases and the diameter d′ is made larger than the diameter D′ of the installation part


41




a.






Next, as shown in FIG.


3


(


c


), proceeding from the FIG.


3


(


b


) state, the annular area


31


is inserted over the base


41


. Afterwards, the force with which the diameter of the annular area


31


has been increased in the stage in which the annular area


31


has passed through the installation part


41




a


is released. By means of the inherent spring force of the annular area


31


the diameter of the annular area


31


can be made smaller than the maximum outside diameter D of the arc tube


11


by itself. As a result, as shown in FIG.


3


(


d


), the annular area


31


of the trigger wire


3


comes into contact with the outside surface of the arc tube


11


. Next, the holding part


32


is extended along the lengthwise direction of the arc tube


11


. The attachment part


33


is wound around the side tube part


12


and the connection part


34


is connected to the base


42


and attached.




In a modification of the process shown in FIGS.


3


(


a


),


3


(


b


),


3


(


c


), &


3


(


d


), the trigger wire can also be installed by inserting the annular area


31


over the base


42


which is shown in FIGS.


3


(


a


),


3


(


b


), &


3


(


d


). In this case, as was described above, the diameter of the annular area


31


of the adjusted trigger wire


3


is widened beforehand such that it passes over the area with the maximum diameter D of the arc tube


11


. After passage of the annular area


31


over the area with the maximum diameter D of the arc tube


11


, the force with which the annular area


31


is being widened is released. In this way the diameter of the annular area


31


is reduced such that it agrees with the outside diameter of the arc tube


11


. Thus, the annular area


31


is located on the outside surface of the arc tube


11


.




The above described installation process involves a lamp in which a high voltage is applied to the cathode


22


during operation. Here, it has been described that the annular area


31


of the trigger wire


3


is positioned on the outside surface of the arc tube


11


in the vicinity of the anode


21


. However, in the lamp in which, conversely, the high voltage is applied to the anode


21


during operation, it is necessary to position the annular area


31


of the trigger wire on the outside surface of the arc tube


11


in the vicinity of the cathode


22


. This case differs from the above described installation process only in that the arrangement position of the annular area


31


is located on the outside surface of the arc tube


11


in the vicinity of the cathode


22


and is otherwise identical to the above described installation process. This means that there can be a trigger wire even in a lamp which has a base with a larger diameter than the maximum outside diameter of the arc tube


11


. Furthermore, the trigger wire can be in the state which is appropriate to the alignment of the electrode to which the high voltage is applied during operation. Furthermore, for the trigger wire


3


, since the annular area


31


comes into contact with the outside surface of the arc tube


11


, is slipped on and attached, even in a lamp without a filler tip remainder on the arc tube


11


, the trigger wire


3


can be safely located on the surface of the arc tube


11


.




Moreover, instead of the process in which a wire-like component which is to become the trigger wire


3


is bent and installed on the outside surface of the arc tube


11


using a tool, a process is undertaken in which the trigger wire


3


is adjusted in the stage prior to installation in the arc tube


11


beforehand into a given shape and afterwards can be installed in the lamp, and the formation of scratches on the outside surface of the arc tube


11


by the tool is prevented.




Action of the Invention




As was described above, in the discharge lamp of the short arc type in accordance with the invention the effects are achieved:




There can be a trigger wire even in a lamp which has a base with a diameter which is larger than the maximum outside diameter of the arc tube,




The trigger wire can be in the state which is appropriate to the alignment of the electrode to which a high voltage is applied during operation;




The trigger wire can be located in the arc tube at an optimum site, even if the arc tube does not have any remainder of the filler tip; and




The arc tube is not scratched when the trigger wire is installed in it.



Claims
  • 1. Discharge lamp of the short arc type having an arc tube containing a pair of electrodes and a trigger wire on an outside surface of the arc tube, wherein said trigger wire comprises:an annular area formed by a portion of the trigger wire which is looped around the arc tube and elastically held against the outside surface of the arc tube; a first holding part which adjoins a first end of the portion of the trigger wire forming said annular area and which extends in an axial direction along the arc tube; a second holding part which adjoins a second end of end of the portion of the trigger wire forming said annular area and which extends in the axial direction along the arc tube.
  • 2. Discharge lamp according to claim 1, wherein said portion of the trigger wire forming the annular area is formed of a loop of wire in excess of one full turn, said one full turn having a diameter in an unstressed condition that is smaller that a maximum diameter of said arc tube and a maximum diameter in a stress state that greater than said maximum diameter of the arc tube, the annular area being held on said arc tube in a stressed condition having a diameter that is greater than the diameter of said one full turn in the unstressed condition and less than said maximum diameter of the one full turn.
Priority Claims (1)
Number Date Country Kind
2001-175362 Jun 2001 JP
US Referenced Citations (1)
Number Name Date Kind
20010010447 Yamane et al. Aug 2001 A1
Foreign Referenced Citations (3)
Number Date Country
02-199765 Aug 1990 JP
02-199766 Aug 1990 JP
02-210750 Aug 1990 JP