Patent Application
20130285543
The present application is a national stage entry according to 35 U.S.C. ยง371 of PCT application No.: PCT/EP2011/069506 filed on Nov. 7, 2011, which claims priority from German application No.: 102010044045.0 filed on Nov. 17, 2010.
Various embodiments relate to a discharge lamp. In particular, metal halide lamps with outer bulbs are involved in this case.
DE 43 17 252 and EP 306 269 disclose a lamp in which the discharge vessel is protected against explosions by a wire braiding or wire gauze. However, such wire gauzes are problematic owing to the risk of escape of sodium and the high production costs owing to the complex assembly.
Various embodiments provide a lamp which enables reliable explosion protection in conjunction with low additional costs. Various embodiments are, in the case of an Na-containing filling, to prevent an escape of Na as much as possible.
The lamp according to the invention is suitable for operation in open luminaries since it has a wire gauze as reliable explosion protection.
The explosion protection presented is suitable for high-pressure discharge lamps, in particular having a metal halide filling. Customary wattages are 50 to 400 W. The explosion protection is suitable for all fillings, but affords particular advantages in the case of Na-containing fillings. Sodium is usually introduced in the form of NaJ. If this compound decomposes in the discharge arc, the Na ion can penetrate through the hot quartz wall if a corresponding electric field is present. This mechanism is prevented by the wire gauze.
The discharge vessel can be closed on one side or preferably on two sides. It is produced from quartz glass or ceramic such as Al2O3.
The luminous means in the interior of the discharge vessel is a discharge arc between two electrodes. It is electrically conductively connected to bushings leading to it.
The invention proposes a construction in which the discharge vessel is enclosed by an outer bulb. In particular, it is fixedly fused with the latter. A wire gauze is applied on a central cylindrical part of the outer bulb, said wire gauze being embodied such that it bears fixedly on the outer bulb without further holding elements and does not slip. This construction is situated in particular with a frame in an enveloping bulb which carries the base and the power supply lines. The wire gauze is characterized by the wire diameter D, the mesh width B and the mesh length L. In particular, the following conditions hold true:
The ratio L/D is preferably between 25 and 60. The following furthermore holds true: the ratio NF/P between the gauze area NF in mm2 covered by the wire gauze and the lamp power P in W is preferably between 10 and 35. The ratio Z/L of the length of the cylindrical part Z of the outer bulb to L is preferably between 3 and 12. The ratio U/B of the circumference U of the cylindrical part of the outer bulb to B is preferably between 5 and 20. This not only achieves optimum explosion protection, but at the same time also minimizes shading by the wire gauze.
Overall, this ensures that explosion protection is guaranteed with production costs that are as low as possible and with as little loss of luminous flux as possible in comparison with a lamp without explosion protection.
In one particularly advantageous embodiment, the outer bulb tapers at the ends of its cylindrical part. It is then possible to apply the wire gauze to the outer bulb without any mount.
Advantageously, for this purpose, the wire gauze has a reduced mesh width at its two ends in comparison with its central point (as seen in the axial direction). As a result, at the ends so-called cuffs arise, that is a kind of gathering, such that the wire gauze adheres well on the outer bulb. The cuffs interact in particular with the tapering end to form a particularly reliable mount.
Since holding elements can be dispensed with as a result, the well-known risk of an escape of sodium from the discharge vessel is decisively reduced.
The self-retention of the gauze significantly reduces the production costs for fitting the gauze.
The alignment of the meshes is usually axially parallel, but this is not absolutely necessary. Instead of rectangular meshes, for example diamond-shaped meshes can also be used. In such cases, L is taken to mean the largest longitudinal dimension of a mesh, as seen axially parallel, and B is taken to mean the largest dimension of a mesh transversely with respect to the longitudinal axis.
A high-pressure discharge lamp includes a discharge vessel sealed in vacuum-tight fashion, said discharge vessel defining a longitudinal axis (A), containing an ionizable filling and two electrodes and being enclosed by an outer bulb, wherein the outer bulb has a cylindrical central part, wherein at least the cylindrical central part is closely surrounded by a wire gauze as explosion protection, wherein the wire gauze is characterized by the wire diameter D and the mesh length L of the gauze, and wherein the ratio L/D is in the range of 25 to 60, boundary values inclusive.
In a still further embodiment, the lamp is configured such that in the region of the central part the ratio between the regular gauze area NF in mm2 and the lamp power P is between 10 and 35, boundary values inclusive.
In a still further embodiment, the ratio between the length Z of the cylindrical central part and the value L is in the range of 3 to 12, boundary values inclusive.
In a still further embodiment, the ratio between the circumference U of the cylindrical central part and the mesh width B of the gauze is between 5 and 20, boundary values inclusive.
In a still further embodiment, the discharge vessel contains metal halides, in particular includes sodium as metal of the halide.
In a still further embodiment, the wire gauze has at least one end region in which the length of the meshes LR is reduced relative to the main region, and is preferably reduced by at least 30%, particularly preferably reduced by at least 50%, relative to the main region.
In a further embodiment, the outer bulb is produced from quartz glass.
In a still further embodiment, the wire gauze bears directly on the outer bulb or a part thereof.
In a still further embodiment, the outer bulb has at least one end which tapers relative to the central part.
In a still further embodiment, the wire gauze is applied in a double-layered fashion at least in sections.
In the drawings, like reference characters generally refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead generally being replaced upon illustrating the principles of the invention. In the following description, various embodiments of the invention are described with reference to the following drawings, in which:
The detail in
In specific wire gauzes, the following dimensioning rules are complied with:
L/D is between 25 and 60. The following furthermore holds true: the ratio of the gauze area in mm2 to the lamp power in W is between 10 and 35. The ratio of the length LK of the cylindrical part of the outer bulb to L is between LK/L=3 and LK/L=12. The ratio of the circumference U of the cylindrical part of the outer bulb to B is between U/B=5 and U/B=20.
Specific embodiments are as follows:
The following generally holds true in accordance with
In said edge region, the mesh length LR is reduced relative to L in all three exemplary embodiments. L:LR=1.5 to 5 preferably holds true. The mesh width BR can, but need not, be reduced at the edge relative to B; it holds true that B:BR=1 to 2.
In principle, such a wire gauze can also be employed in other lamps. The wire gauze can, if appropriate, also have cuffs only at one end region. This preferably holds true for an end region situated in a top position under operating conditions.
While the invention has been particularly shown and described with reference to specific embodiments, it should be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is thus indicated by the appended claims and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102010044045.0 | Nov 2010 | DE | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP2011/069506 | 11/7/2011 | WO | 00 | 7/4/2013 |
