High-intensity discharge (“HID”) lamps such as metal halide and mercury lamps have found widespread use in lighting large outdoor and indoor areas such as athletic stadiums, gymnasiums, warehouses, parking facilities, and the like, because of the relatively high efficiency, compact size, and low maintenance of HID lamps when compared to other lamp types. Metal halide lamps, which have added metal halide salts, are often preferred because of the efficiency of such lamps in producing white light.
Metal halide lamps may include an arc tube (discharge vessel) with electrodes, an outer lamp envelope that supports the arc tube, a base assembly, and a stem assembly. The base assembly is configured to be secured to a fixture or mount. The stem assembly is coupled to the base assembly and includes stem leads for providing current to the arc tube. The arc tube comprises a generally tubular body of light transmissive material such as quartz or ceramic material which forms a hermetically sealed light emitting chamber containing the lamp fill material and an inert fill gas. Generally, there are several types of arc tube bodies for HID lamps. One type of arc tube body is a “cylindrical” body formed from quartz tubing having the diameter of the generally cylindrical arc tube chamber in which the chamber is formed by pinch-sealing the end portions of the tubing. Another type of arc tube body is a “formed” body which is formed from quartz tubing of a much smaller diameter in which a bulbous light emitting chamber is formed by expansion under internal pressure between two end portions having a reduced tubing diameter. Both cylindrical and formed body arc tubes may also be made from ceramic material. The aforementioned types of arc tube bodies are used in forming “double-ended” arc tubes, i.e., arc tubes having spaced apart electrodes with one sealed at each end. The arc tubes for HID lamps may also be “single-ended” arc tubes having a bulbous chamber sealed at its only end.
An arc tube includes a pair of spaced apart electrodes between which an electric arc is established during operation of the lamp. In a double-ended arc tube, an electrode lead assembly is sealed in each end portion of the arc tube. The electrode lead assembly typically comprises a tungsten electrode, a molybdenum foil, and an outer molybdenum lead. Metal halide lamps produce light by passing the arc through a mixture of gases. In a metal halide lamp, the arc tube typically contains a high-pressure mixture of an inert gas fill (e.g., argon), mercury, and additives such as metal halides. The mixture of halides affects the nature of light produced. The inert gas fill is ionized and facilitates striking the arc across the electrodes when a voltage is applied to the lamp, e.g., from a ballast that regulates current. The heat generated by the arc vaporizes the mercury and metal halides, which produce light as temperature and pressure increases.
Discharge lamps with long life and high lumen maintenance are desirable, especially for applications that are difficult to service. Such applications include high bay lighting, area lighting, post top lighting, street lighting, down lights, and many others. One of the largest costs of replacing a lamp is typically the labor costs associated with physically changing a lamp in a fixture. It is desirable to eliminate or minimize this routine maintenance of a fixture to reduce cost over the life of the fixture while maintaining high light levels.
A method of starting a discharge lamp is disclosed. The lamp has an outer envelope connected at one end to a base and enclosing multiple double-ended arc tubes. Each arc tube is electrically connected at one end to an electrical lead positioned proximate the base of the lamp and at the other end to an electrical lead positioned proximate the distal end of the envelope. The method includes applying a voltage pulse to the electrical lead positioned proximate the distal end of the envelope.
In a discharge lamp including an elongated outer envelope and multiple elongated arc tubes enclosed within the outer envelope, each of the arc tubes has a light emitting chamber intermediate a pair of end portions. At least a portion of the light emitting chamber includes a lateral dimension larger than the largest lateral dimension of the end portions. A method performed in the discharge lamp includes positioning the arc tubes within the outer envelope so that a cylindrical boundary having a diameter less than the sum of the largest lateral dimension of each arc tube bounds the arc tubes.
In a discharge lamp including an elongated outer envelope and at least three elongated arc tubes enclosed within the outer envelope, a method includes positioning the arc tubes within the outer envelope so that a cylindrical boundary having a diameter less than the sum of the largest lateral dimension of each arc tube bounds the arc tubes.
In some embodiments, a discharge lamp includes a base, a first electrical lead proximate the base, a second electrical lead remote from the base, and multiple arc tubes electrically connected in parallel between the first and second electrical leads. The second electrical lead is adapted to receive a voltage pulse for effecting an arc in one of the arc tubes.
In some embodiments, a discharge lamp includes a base assembly, a stem assembly coupled to the base assembly, an outer envelope, a flywire, and multiple arc tubes. The stem assembly includes a first stem lead configured to receive a voltage pulse, and a second stem lead. The outer envelope is enclosed at one end by the stem assembly. The flywire is electrically coupled to the first stem lead and extends axially within the envelope. The arc tubes are positioned within the envelope and are electrically connected in parallel between the second stem lead and the flywire.
In some embodiments, a discharge lamp includes an outer envelope and a plurality of elongated arc tubes positioned within said outer envelope. Each arc tube has a light emitting chamber intermediate a pair of end portions. At least a portion of the light emitting chamber includes a lateral dimension larger than the largest lateral dimension of the end portions. The arc tubes are positioned within the outer envelope so that a cylindrical boundary having a diameter less than the sum of the largest lateral dimension of each arc tube bounds the arc tubes.
In some embodiments, a discharge lamp includes an elongated outer envelope and at least three elongated arc tubes positioned within the outer envelope. The arc tubes are positioned within the outer envelope so that a cylindrical boundary having a diameter less than the sum of the largest lateral dimension of each arc tube bounds the arc tubes.
In some embodiments, a discharge lamp includes an elongated outer envelope and multiple arc tubes positioned within the envelope, with the axial position of the arc tubes being staggered. The lamp may also include a light diffusing shroud positioned around the arc tubes.
In some embodiments, a discharge lamp includes an elongated outer envelope, multiple arc tubes positioned within said envelope, and a heat barrier positioned between adjacent arc tubes.
The following will be apparent from elements of the figures, which are provided for illustrative purposes and are not necessarily to scale.
Various embodiments improve upon prior art techniques by facilitating long lamp life, e.g., through the use of multiple arc tubes with random starting, increased efficiency, and superior optical characteristics of generated light output.
Each arc tube 110 may include a pair of electrodes 112, foils (e.g., molybdenum foils) 114, and proximal and distal outer leads. The proximal outer leads 132a and 132b (collectively 132) of respective arc tubes 110a and 110b are coupled to one of the stem leads, and the corresponding distal outer leads 134a and 134b (collectively 134) are coupled to the other stem lead via a flywire 140, which may be a long, elongated wire that extends axially within the outer envelope 105. Foils and electrodes within arc tubes are not identified in subsequent figures to reduce visual clutter.
To start (light) the lamp 100, a voltage pulse may be applied to the electrical leads positioned proximate the distal end 107 of the envelope. For example, in the configuration of
In some embodiments, the distal leads are coupled to the stem lead that is coupled to the eyelet 104, as shown in
The discharge lamp 100 may include various types of arc tubes, including but not limited to, metal halide arc tubes, high pressure sodium arc tubes, high pressure mercury arc tubes, high pressure xenon arc tubes, low pressure xenon arc tubes, low pressure sodium arc tubes, low pressure mercury arc tubes, and ultra high pressure (UHP) arc tubes. In some embodiments, the arc tubes 110 are staggered in displacement along the length of the lamp 100, with the chambers 120 of the respective arc tube positioned at a different axial locations within the outer envelope 105. In other embodiments, the arc tubes may be arranged side by side, e.g., with their respective light emitting chambers having midpoints at equal displacement along the longitudinal axis of the lamp. The arc tubes 110 may have bulbous light-emitting chambers, with at least one of the arc tubes having an ellipsoidal or spherical shape.
The arc tubes may be cylindrical or may have other shapes. For example, arc tubes may be symmetrical with regard to proximal (nearer to the base) and distal ends. Arc tubes may be in the shape of rectangular prisms or other prisms that include polygonal (e.g., pentagonal or hexagonal) end faces. Various symmetrical or asymmetrical multifaceted solids may be used for arc tubes. An arc tube may have a cylindrical central chamber and end portions that are spherical, trapezoidal, or some other shape. Arc tubes may also be asymmetric in one direction, e.g., shaped like a carrot, a tear drop, or a conical or polyhedral frustum, or asymmetric in both axial directions (e.g., shaped in one way near one axial end and shaped in another way near the other axial end).
Staggering bulbous arc tubes as in
The lamp 100 may include a shroud 125, which may be a cylindrical shroud that surrounds the arc tubes 110 as shown in
The shroud 125 may also be formed from glass or a ceramic or polymeric material. In some embodiments, the shroud 125 may be a chemically etched shroud, a shroud coated with a thin film (e.g., a phosphor coating), a shroud found from a translucent or transparent material, or another type of shroud that diffuses light so as to promote uniform light output when various arc tubes are lit. The shroud may be multifaceted instead of cylindrical. Shrouds have previously been used in conventional lighting systems to protect in the event of a non-passive failure of an open-rated fixture, but they have not been used for light diffusion, because multiple staggered arc tubes have not previously been used. Because of the reduced light output associated with a diffusing shroud, single arc tube open-rated lamps have typically not used a diffusing shroud.
Some embodiments include one or more heat barriers between adjacent arc tubes to allow for fast restrike of the lamp. Referring to
In some embodiments, more than two arc tubes are included within the envelope of a discharge lamp. In
In a discharge lamp having at least three arc tubes, space efficiency may be achieved by positioning the arc tubes such that an imaginary cylindrical boundary having a diameter less than the sum of the largest lateral dimension of each arc tube bounds the arc tubes. In some embodiments, an imaginary cylindrical boundary having a diameter less than the sum of the largest lateral dimension of two of the arc tubes bounds the arc tubes. For example, referring to
Four arc tubes may be used, in which case they may be positioned such that their respective centers in a cross-sectional view are located at corners of a square. Five arc tubes may be used as shown in
In some embodiments, a double-ended lamp includes multiple arc tubes. For example,
In some embodiments, an uncharged (floating) frame or mount is used to prevent or reduce photoemission of electrons responsible for sodium loss. In
In some embodiments, a bi-pin lamp configuration may be used. In
Although examples are illustrated and described herein, embodiments are nevertheless not limited to the details shown, since various modifications and structural changes may be made therein by those of ordinary skill within the scope and range of equivalents of the claims.
This application claims priority under 35 U.S.C. §119(e) from U.S. Provisional Patent Application Ser. No. 61/437,144 filed Jan. 28, 2011, the entirety of which is hereby incorporated by reference herein.
Number | Date | Country | |
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61437144 | Jan 2011 | US |