Information
-
Patent Grant
-
6176688
-
Patent Number
6,176,688
-
Date Filed
Tuesday, October 12, 199925 years ago
-
Date Issued
Tuesday, January 23, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Walberg; Teresa
- Patel; Vinod D.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 312
- 417 313
- 417 415
- 417 902
-
International Classifications
-
Abstract
A compressor assembly including a housing, a motor and a compression mechanism disposed within the housing, the compression mechanism driven by the motor. A pulsating discharge fluid flow emanates from the compression mechanism through a first conduit; the first conduit having an outlet which is open to a discharge muffler chamber. A standing pressure waveform is established by the first pulsating discharge fluid flow within the discharge muffler chamber. A second conduit is provided which has an inlet which is open to the discharge muffler chamber and disposed outside the standing pressure waveform therein, and an outlet through which discharge fluid exits, whereby the magnitude of the discharge pulse transmitted by the discharge fluid is attenuated. The present invention also provides a compressor assembly including a compression mechanism and a discharge muffler chamber having a substantially hemispherical inner surface and a central axis. First and second conduits are in fluid communication through the discharge muffler chamber, the openings of the first and second conduits within said discharge muffler chamber are directed substantially towards the central axis and oriented at approximately a right angle relative to each other therealong. A discharge fluid flow is received in the discharge muffler chamber from the compression mechanism via the first conduit. The discharge fluid flow contains pressure pulses of a first magnitude. The discharge fluid flow is exhausted from the discharge muffler chamber via the second conduit, the discharge fluid flow exhausted from the discharge muffler containing pressure pulses of a second magnitude less than the first magnitude.
Description
BACKGROUND OF THE INVENTION
The present invention pertains to compressor assemblies, and particularly to discharge muffler arrangements therefor.
Prior art hermetic compressor assemblies have, in some instances, comprised a discharge muffler disposed within its housing. In some cases, a plurality of such internal discharge mufflers have been in fluid communication with each other, either in series or in parallel. Further, in some embodiments of prior compressor assemblies, these discharge mufflers include chambers at least partially hemispherical in shape.
In certain embodiments of prior hermetic compressor assemblies, discharge gas compressed in the compression mechanism thereof, which may be of a reciprocating piston type, is exhausted through a conduit from the cylinder head to a first hemispherical chamber, and from that first hemispherical muffler chamber via a second conduit to a second, nearly identical hemispherical muffler chamber, and from the second muffler chamber via a third conduit which extends through the compressor housing to a refrigeration or air conditioning system comprising a condenser, and evaporator, and an expansion device in fluid communication with the compressor.
Such prior art discharge muffler arrangements, however, are not configured for optimally muffling pumping noise associated with the discharge fluid which flows therethrough. The discharge fluid flow exhausted from the compression mechanism contains pressure pulses associated with the cyclic compression of the fluid therein. These pressure pulses are conveyed with the fluid through the first conduit to the first muffler chamber, wherein the magnitude of the pulses are only somewhat attenuated before the discharge fluid flow exits the first muffler chamber and continues through the second conduit to the second muffler chamber. Similarly, the pressure pulses contained in the fluid flow exiting the first discharge muffler chamber and entering the second discharge muffler chamber, are somewhat further reduced in magnitude within the second chamber. The discharge fluid flow then exits the second discharge muffler chamber, conveyed via the third conduit through the compressor assembly housing wall to the remainder of the refrigerant system.
While somewhat effective at attenuating the pressure pulses carried by the discharge fluid flow, and thereby providing some muffling of the noise associated with compressor operation, the positioning of the inlet and outlet of both discharge muffler chambers in previous such discharge muffler arrangements has been primarily for convenience of construction, packaging and adaptation to the size of the compressor, rather than for obtaining maximum attenuation of pressure pulses and radiated sound. Consequently, prior compressor discharge muffler arrangements are not optimized and thus their performance leaves something to be desired. An improved compressor discharge muffler arrangement which provides quieter compressor and refrigerating system operation without appreciably compromising performance or increasing costs is desirable.
SUMMARY OF THE INVENTION
The present invention addresses the shortcomings of previous hermetic compressor discharge muffler arrangements, even those which comprise a plurality of discharge mufflers, by providing a way of optimizing muffler performance through placement of the conduits leading to and from a muffler chamber.
The present invention provides a compressor assembly including a housing, a motor and a compression mechanism disposed within the housing, the compression mechanism driven by the motor. A pulsating discharge fluid flow emanates from the compression mechanism through a first conduit; the first conduit having an outlet which is open to a discharge muffler chamber. A standing pressure waveform is established by the first pulsating discharge fluid flow within the discharge muffler chamber. A second conduit is provided which has an inlet which is open to the discharge muffler chamber and disposed outside the standing pressure waveform therein, and an outlet through which discharge fluid exits, whereby the magnitude of the discharge pulse transmitted by the discharge fluid is attenuated.
Certain embodiments of the present invention further provide that the second conduit has an outlet open to a second discharge muffler chamber, whereby the first and second discharge muffler chambers are series-connected. The pulsating discharge fluid flow is conveyed from the first discharge muffler to the second discharge muffler chamber through the second conduit, and a second standing pressure waveform is established within the second discharge muffler chamber. The second discharge muffler chamber has an outlet opening disposed outside the second standing pressure waveform, through which discharge fluid exits the second discharge muffler chamber, whereby the magnitude of the discharge pulse carried by the discharge fluid is further attenuated.
The present invention also provides a compressor assembly including a compression mechanism and a discharge muffler chamber having a substantially hemispherical inner surface and a central axis. First and second conduits are in fluid communication through the discharge muffler chamber, the openings of the first and second conduits within said discharge muffler chamber are directed substantially towards the central axis and oriented at approximately a right angle relative to each other therealong. A discharge fluid flow is received in the discharge muffler chamber from the compression mechanism via the first conduit. The discharge fluid flow contains pressure pulses of a first magnitude. The discharge fluid flow is exhausted from the discharge muffler chamber via the second conduit, the discharge fluid flow exhausted from the discharge muffler chamber containing pressure pulses of a second magnitude less than the first magnitude.
The position of the inlet and outlet conduits in the discharge muffler chamber(s) of the inventive discharge muffler arrangement provides substantially greater attenuation of pressure pulsations and sound vis-a-vis a prior art discharge muffler arrangement comprising muffler chamber(s) of like volume.
BRIEF DESCRIPTION OF THE DRAWINGS
The above-mentioned and other features and objects of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:
FIG. 1
is a cross-sectional side view of a hermetic compressor according to one embodiment of the present invention;
FIG. 2
is a cross-sectional side view of the compressor of
FIG. 1
along line
2
—
2
thereof;
FIG. 3A
is a cross-sectional bottom view of the compressor of
FIG. 1
along line
3
—
3
thereof;
FIG. 3B
is an enlarged view of a discharge muffler chamber shown in
FIG. 3A
, a nodal circle shown therein;
FIG. 4
is a bottom view of the crankcase and muffler assembly shown in
FIG. 3
, the compressor housing shown in ghosted line thereabout;
FIG. 5A
is a cross-sectional side view of the crankcase and muffler assembly of
FIG. 4
along line
5
A—
5
A thereof, a standing pressure wave component shown therein, the compressor housing shown in ghosted line;
FIG. 5B
is a cross-sectional side view of the crankcase and muffler assembly of
FIG. 4
, along line
5
B—
5
B thereof, a standing pressure wave component shown therein, the compressor housing shown in ghosted line;
FIG. 6A
is a cross-sectional side view of the crankcase and muffler assembly of
FIG. 4
, along line
6
A—
6
A thereof, a standing pressure wave component shown therein, the compressor housing shown in ghosted line;
FIG. 6B
is a cross-sectional side view of the crankcase and muffler assembly of
FIG. 4
, along line
6
B—
6
B thereof, a standing pressure wave component shown therein, the compressor housing shown in ghosted line;
FIG. 7
is a fragmentary bottom view of the crankcase and muffler assembly shown in
FIG. 4
, the attaching bolts for the muffler removed, a standing pressure wave component shown therein, the compressor housing shown in ghosted line; and
FIG. 8
is a fragmentary bottom view of the crankcase and muffler assembly of
FIG. 4
, the bolt attaching the muffler to the crankcase removed, a standing pressure wave shown therein; the compressor housing shown in ghosted line.
Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent one embodiment of the present invention, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present invention. The exemplification set out in the accompanying drawings illustrates one embodiment of the invention, in one form, and such exemplification is not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
Referring to
FIG. 1
, there is shown compressor assembly
20
comprising housing
22
which is formed of upper housing portion
24
and lower housing portion
26
which are sealed together by means of, for example, brazing or welding. Terminal cluster
28
is disposed within terminal box
30
attached to housing
22
and is in electrical communication with stator
32
of motor assembly
34
disposed within housing
22
. Terminal cluster
28
is also in electrical communication with a source of electrical power (not shown) in a conventional and well known way. Surrounded by stator
32
is rotor
36
which is axially supported within the compressor assembly by thrust bearing
38
which abuts axially extending thrust bearing portion
39
of crankcase
40
. Shaft
42
extends through and is attached to rotor
36
to rotate therewith, and is radially supported by journal bearing portion
44
of crankcase
40
. The lower end of shaft
42
is provided with eccentric portion
46
about which is rotatably disposed one end of connecting rod
48
. The other end of connecting rod
48
is pivotally attached to piston
50
which reciprocates within cylinder
52
provided in crankcase
40
. Attached to crankcase
40
, over the end of cylinder
52
is cylinder head
54
. Although the depicted embodiment comprises a single cylinder, reciprocating piston type compression mechanism
55
, it is envisioned that a multi-cylinder reciprocating piston type mechanism, a rotary compression mechanism, or other compression mechanism may instead comprise a compressor according to the present invention.
Motor
34
and compression mechanism
55
are assembled into a compressor/motor subassembly prior to their installation in the housing. The subassembly may be supported within housing
22
by various means, including a plurality of compression springs extending between crankcase
40
and housing portion
26
, as shown.
Suction tube
56
is provided for delivering refrigerant from the refrigeration system (not shown) to the interior of housing
22
for compression by the compression mechanism. Suction tube
56
extends through upper housing portion
24
into housing
22
, its end generally directed toward the inlet of suction muffler
58
. Suction muffler
58
is in fluid communication with suction chamber
60
of cylinder head
54
. Valve plate
61
is disposed intermediate head
54
and crankcase
40
, and is provided with suction port
62
which extends from head suction chamber
60
into cylinder
52
. A one-way suction valve (not shown) is disposed over port
62
, on the cylinder side of the valve plate, for allowing suction gases to pass through port
62
into the cylinder. Valve plate
61
is also provided with discharge port
64
which extends from cylinder
52
to head discharge chamber
66
. A one-way discharge valve (not shown) is disposed over port
64
, on the head side of the valve plate, for allowing discharge gases to pass through port
64
into the head.
Turning now to FIGS.
3
-
5
and
FIG. 7
, there is shown first conduit
68
which extends from head discharge chamber
66
to first discharge muffler chamber
70
. First conduit
68
extends through crankcase
40
from head chamber
66
to annular recess
72
provided in crankcase
40
. Disposed upon annular recess
72
is hemispherically-shaped, stamped sheet metal shell
74
. Alternatively, shell
74
may be made of another suitable material, such as, for example, plastic. Central axis
76
extends through the center of hemispherical shell
74
and recess
72
, the latter having central boss
78
having a threaded hole therein concentric with axis
76
. Bolt
80
extends through hole
82
in the center of shell
74
, along central axis
76
, and is threadedly received in central boss
78
. Gasket
84
is disposed between the peripheral edge of shell
74
and the surrounding, peripheral portion of recess
72
, providing a seal therebetween. Sealing washer
86
is disposed about bolt
80
intermediate the bolt head the outside surface of shell
74
which surrounds hole
82
, providing a seal against leaks through hole
82
. Thus, first discharge muffler chamber
70
is sealed from the interior of housing
22
, which is at suction pressure.
Outlet
88
of first conduit
68
is open to the interior of chamber
70
and a discharge fluid flow through conduit
68
, which contains pressure pulses of a first magnitude associated with the cyclical compression of the gas within cylinder
52
, is received in chamber
70
. The distance between outlet
88
and boss
78
is, in one embodiment, approximately that of the diameter of conduit
68
, or in the range of approximately 3 to 4 mm. First component
90
of a reverberating standing pressure waveform within chamber
70
extends from the axial end surface of annular recess
72
to the opposed, concave inner surface of shell
74
along central axis
76
. Second component
92
of the reverberating standing pressure waveform is also established within chamber
70
, and extends in a direction which is generally perpendicular to central axis
76
, between opposite radial sides of first discharge muffler chamber
70
.
Referring to
FIGS. 5B and 7
, it can be seen that first conduit outlet
88
lies within first and second reverberating standing pressure waveform components
90
and
92
. As shown, the standing pressure waveform components are represented by superimposed first
90
a
,
92
a
and second
90
b
,
92
b
waves, respectively, which are approximately sinusoidal, although their particular shape need not be precisely as shown. Standing pressure waveform components
90
,
92
have at least one node. Node
94
of first pressure waveform
90
is disposed approximately at the axial centerpoint of chamber
70
, along axis
76
. Node
96
of second pressure waveform
92
also lies on axis
76
but, owing to the location of outlet
88
in recess
72
, may be located along axis
76
somewhat closer to central boss
78
than is node
94
. Preferably, nodes
94
and
96
will coincide, but as shown, nodes
94
,
96
are both located approximately central to the space defining chamber
70
. At their respective nodes
94
,
96
, the magnitude of pressure waveform components
90
,
92
is zero, the pressure pulse there effectively nullified. According to the present invention, the discharge gas is collected near the nodes, into a conduit opening disposed outside both of the pressure waveform components, for conveyance from chamber
70
. Alternatively, conduit
68
may be extended toward central axis
76
such that outlet
88
is located on a nodal circle of a frequency mode to be attenuated. A nodal circle, referenced with numeral
97
, is shown in
FIG. 3B
, is an alternative way of representing pressure distributions and standing waveforms within the discharge muffler chamber. There is no substantial pressure amplitude for a particular modal frequency on a nodal circle. There are a number of different possible modes which may exist within the muffler chamber, and each mode has its own cut-off frequency which is determined by the geometry of the chamber and the velocity of sound within the chamber. The position of the nodal circles for a given sized muffler, each of the circles associated with a different pulse frequency, may be defined analytically through the use of I-DEAS software from the Structural Dynamics Research Corporation.
As shown in
FIGS. 5B and 7
, second conduit
98
extends through shell
74
into chamber
70
, such that its terminal end
100
disposed outside of first and second pressure waveform component
90
and
92
, proximal to nodes
94
and
96
. As will be discussed further hereinbelow, discharge fluid flow is conveyed through second conduit
98
from first discharge muffler chamber
70
to second discharge chamber
102
, into which the second terminal end of conduit
98
extends.
FIGS. 3 and 7
each provide a view along first central axis
76
, and it can be seen that first discharge muffler chamber
70
has a circular axial projection. Outlet
88
of first conduit
68
and the inlet at terminal end
100
of second conduit
98
are both generally directed toward central axis
76
and are disposed at approximately right angles to each other when viewed along axis
76
. This arrangement helps ensure that pressure pulses emanating from the compression mechanism through first conduit
68
with the discharge fluid flow are not allowed to exit outlet opening
88
and move linearly and directly into the inlet of second conduit
98
at its terminal end
100
. Further, the approximately 90° orientation of terminal end
100
to outlet
88
about axis
76
helps to ensure that terminal end
100
is appropriately placed proximal node
96
of second pressure waveform component
92
(FIG.
7
). Moreover, as best shown in
FIG. 5B
, outlet
88
opens into the portion of the chamber space defined by recess
72
, whereas conduit end
100
opens into the portion of the space defined by shell
74
, on opposite sides of the plane in which gasket
84
lies, further separating the chamber's inlet and outlet axially.
Referring to
FIGS. 3
,
4
,
6
and
8
, it is shown that second discharge muffler chamber
102
is partly defined by annular recess
106
in crankcase
40
, which is essentially identical in the depicted embodiment to recess
72
. Second discharge muffler chamber
102
is further defined by hemispherical shell
108
which, in the depicted embodiment, is identical to shell
74
, thus rendering chambers
70
and
102
identical except for the configuration and location of the conduits respectively extending thereinto. Terminal open end
104
of conduit
98
extends into chamber
102
, thereby placing chambers
70
and
102
in series communication.
As central axis
76
does in chamber
70
, central axis
110
, which is parallel with axis
76
, extends from the center of recess
106
through the center of shell
108
. Recess
106
has central boss
112
provided with a threaded hole, and bolt
114
extends through hole
116
provided in the center of hemispherical shell
108
and threadedly engages the central boss hole. Chamber
102
is sealed from the interior of housing
22
by means of gasket
118
, which is identical to gasket
84
, and sealing washer
120
, which is identical to washer
86
.
The pressure pulses within the discharge fluid flow entering chamber
102
, the magnitude of which is smaller than the magnitude of the pressure pulses entering chamber
70
by virtue of the fluid flow having passed through chamber
70
, establish a reverberating standing pressure waveform in chamber
102
. This standing pressure waveform comprises first standing pressure waveform component
122
which extends along central axis
110
of chamber
102
, in the manner of standing pressure waveform component
90
in chamber
70
, and which is represented by superimposed first
122
a
and second
122
b
pressure waves which are approximately sinusoidal, although their particular shape need not be precisely as shown.
Referring to
FIG. 8
, second standing pressure waveform component
124
is also established in second discharge muffler chamber
102
, represented by superimposed first
124
a
and second
124
b
sinusoidal waves, and extends between opposite radial sides of the chamber. As with the standing pressure waveform within chamber
70
, standing pressure waveform components
122
and
124
within chamber
102
each have at least one node at which the magnitude of the pressure pulse is nullified. Nodes
126
,
128
are located approximately centrally within chamber
102
and approximately coincide with each other on central axis
110
.
With reference now to
FIGS. 6A and 8
, it can be seen that third conduit
130
sealably extends through aperture
131
provided in shell
108
. Third conduit
130
is attached by means of brazing or soldering to intermediate conduit
132
(
FIG. 2
) which in turn is similarly attached to discharge tube
134
which sealably extends through housing
22
to the refrigeration system (not shown).
Referring again to
FIGS. 6A and 8
, it can be seen that terminal open end
136
of third conduit
130
is disposed outside of standing pressure waveform components
122
and
124
, proximal nodes
126
and
128
. Thus the ingestion of pressure pulses conveyed by the discharge fluid flow into open conduit end
136
is minimized.
Further, with reference to
FIGS. 6A and 6B
, terminal end
104
of second conduit
98
is oriented such that it opens axially, into the portion of the chamber space defined by recess
106
in crankcase
40
; the conduit opening at terminal end
104
approximately located in the plane in which gasket
118
lies. These figures also shown the inlet end
136
of third conduit
130
is disposed in the portion of the chamber space defined by shell
108
, on the opposite side of the plane containing gasket
118
. A similar arrangement to that described above with respect to chamber
70
, the inlet and outlet of chamber
102
are thus further axially separated within the chamber. Moreover, the outlet of conduit end
104
is directed in a direction generally away from conduit inlet end
136
.
FIG. 8
provides a view which shows that a projection of chamber
102
along axis
110
is substantially circular, and that outlet end
104
of second conduit
98
is located within second pressure waveform component
124
. The openings of the second and third conduits within the second chamber are directed substantially towards second central axis
110
and are oriented at approximately a right angle relative to each other about this axis. Therefore, as is the case with first discharge muffler chamber
70
, the pressure pulses carried by the discharge fluid flow through chamber
102
are not directed toward the open end of third conduit
130
and the likelihood of their being ingested into conduit
103
is mitigated. Thus, the discharge fluid flow through third conduit
130
contains pressure pulses of a third magnitude which is even less than the above-mention second pressure pulse magnitude entering chamber
102
. By the above-described arrangement, the pumping noise attributed to the compression operation will be significantly reduced vis-a-vis prior discharge muffler arrangements, resulting in a quieter refrigeration system.
In certain, unshown embodiments of the present invention, the conduit inlet to and outlet from each of first and second discharge muffler chambers
70
,
102
are configured and inserted into the respective chambers a distance such that the inlet or outlet is within a specified distance from a solid, centrally-located object such as the chamber's central boss or the bolt threaded thereinto, a specified distance equivalent to the tube diameter of conduit
98
, e.g., in the range of approximately 3 to 4 mm, is believed to further improve the noise reduction performance of the inventive discharge muffler arrangement, additionally reducing the magnitude of the pressure pulsations within each discharge muffler chamber and conduit
130
.
Further, the inventive discharge muffler arrangement may be used, with somewhat decreased performance vis-a-vis the above-described arrangement, by employing only a single discharge muffler chamber, such as chamber
70
, the outlet from the chamber being directed to the refrigerant system directly rather than through a second discharge muffler chamber assembly such as chamber
102
. It is believed that such a single chamber discharge muffler arrangement including the above-described means for preventing the transmission of pressure pulses with the discharge fluid flow therethrough, will provide an improvement over some prior discharge muffler arrangements, and will provide attendant cost savings over the above-described, two-chamber embodiment.
While this invention has been described as having exemplary designs, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
Claims
- 1. A compressor assembly comprising:a housing; a motor disposed within said housing; a compression mechanism disposed within said housing, said mechanism driven by said motor, a pulsating discharge fluid flow emanating from said mechanism through a first conduit; a discharge muffler chamber; said first conduit having an outlet which is open to said discharge muffler chamber, a standing pressure waveform established by said pulsating discharge fluid flow within said discharge muffler chamber; and a second conduit having an inlet which is open to said discharge muffler chamber and disposed outside said standing pressure waveform therein, and an outlet through which discharge fluid exits; whereby the magnitude of the discharge pulse transmitted by the discharge fluid is attenuated.
- 2. The compressor assembly of claim 1, wherein said discharge muffler chamber has first and second openly communicating portions, one of said first and second portions substantially hemispherical in shape, said first conduit outlet open to one of said first and second portions, said second conduit inlet open to the other of said first and second portions.
- 3. The compressor assembly of claim 2, wherein said first conduit outlet is located approximately at the interface between said first and second portions of said first discharge muffler chamber.
- 4. The compressor assembly of claim 1, wherein at least one of said first and second conduits extends into said discharge muffler chamber.
- 5. The compressor assembly of claim 1, wherein said standing pressure waveform comprises first and second components, each said pressure waveform component extending between opposite sides of a said discharge muffler chamber, said first and second pressure waveform components extending in directions substantially perpendicular to one another.
- 6. The compressor assembly of claim 1, wherein said mechanism is a reciprocating piston type compression mechanism.
- 7. The compressor assembly of claim 1, wherein said standing pressure waveform has a node, said inlet to said second conduit located proximal said node.
- 8. The compressor assembly of claim 1, wherein said discharge muffler chamber is substantially hemispherical in shape.
- 9. The compressor assembly of claim 1, wherein said mechanism comprises a crankcase, said crankcase forming a portion of said discharge muffler chamber.
- 10. The compressor assembly of claim 9, wherein said first conduit extends through said crankcase.
- 11. The compressor assembly of claim 9, wherein said discharge muffler chamber is defined by a shell having a substantially hemispherical shape, said shell attached to said crankcase.
- 12. The compressor assembly of claim 1, wherein an axial projection of said discharge muffler chamber is substantially circular, and in said axial projection, said discharge fluid flow is introduced into said discharge muffler through said first conduit along a first radial direction and said discharge fluid flow exits from said discharge muffler through said second conduit along a second radial direction, said first and second radial directions approximately perpendicular to one another.
- 13. The compressor assembly of claim 1, wherein said discharge muffler chamber is a first discharge muffler chamber and said standing pressure waveform is a first standing pressure waveform, said second conduit is open to a second discharge muffler chamber, whereby said first and second discharge muffler chambers are series-connected, said pulsating discharge fluid flow conveyed from said first discharge muffler to said second discharge muffler through said second conduit, a second standing pressure waveform established by said pulsating discharge fluid flow within said second discharge muffler chamber, said second discharge muffler chamber having an outlet opening disposed outside said second standing pressure waveform, through which discharge fluid exits said second discharge muffler chamber, whereby the magnitude of the discharge pulse transmitted by the discharge fluid is further attenuated.
- 14. The compressor assembly of claim 13, wherein a third conduit is in fluid communication with said second discharge muffler chamber outlet opening, said third conduit extending outside of said housing.
- 15. The compressor assembly of claim 14, wherein said second pressure waveform has a minimum amplitude node, the inlet to said third conduit located proximal said node.
- 16. The compressor assembly of claim 13, wherein at least one of said first discharge muffler chamber and second discharge muffler chamber is substantially hemispherical in shape.
- 17. The compressor assembly of claim 16, wherein both said first discharge muffler chamber and said second discharge muffler chamber are substantially hemispherical in shape.
- 18. The compressor assembly of claim 13, wherein said mechanism comprises a crankcase, said crankcase forming a portion of at least one of said first discharge muffler chamber and second discharge muffler chamber.
- 19. The compressor assembly of claim 18, wherein at least one of said first and second discharge muffler chambers is defined by a shell having a substantially hemispherical shape, said shell attached to said crankcase.
- 20. The compressor assembly of claim 13, wherein an axial projection of said second discharge muffler chamber is substantially circular, and in said axial projection, said discharge fluid flow is introduced into said second discharge muffler through said second conduit along a first radial direction and said discharge fluid flow exits from said second discharge muffler through its said outlet opening along a second radial direction, said first and second radial directions approximately perpendicular to one another.
- 21. The compressor assembly of claim 13, wherein said second discharge muffler chamber has first and second openly communicating portions, one of said first and second portions substantially hemispherical in shape, said second conduit outlet open to one of said first and second portions, said outlet opening of said second discharge muffler chamber open to the other of said first and second portions.
- 22. The compressor assembly of claim 21, wherein said second conduit outlet is located approximately at the interface between said first and second portions of said second discharge muffler chamber.
- 23. The compressor assembly of claim 13, wherein a conduit inlet to and a conduit outlet from one of said first and second discharge muffler chambers are configured and inserted into said one of said first and second discharge muffler chambers a distance from a solid, centrally-located object in said one of said first and second discharge muffler chambers, said distance approximately equal to a diametrical size of one of said conduits.
- 24. The compressor assembly of claim 23, wherein said diametrical size is in the range of approximately 3 to 4 mm.
- 25. The compressor assembly of claim 1, wherein said first conduit outlet is located substantially on a nodal circle within said discharge muffler chamber.
- 26. A compressor assembly comprising:a compression mechanism; and a discharge muffler chamber having a substantially hemispherical inner surface and a central axis, first and second conduits in fluid communication through said discharge muffler chamber, the openings of said first and second conduits within said discharge muffler chamber directed substantially towards said central axis and oriented at approximately a right angle relative to each other along said central axis; wherein a discharge fluid flow is received in said discharge muffler chamber from said mechanism via said first conduit, said first discharge fluid flow containing pressure pulses of a first magnitude, and said discharge fluid flow is exhausted from said discharge muffler chamber via said second conduit, said discharge fluid flow exhausted from said discharge muffler chamber containing pressure pulses of a second magnitude less than said first magnitude.
- 27. The compressor assembly of claim 26, wherein said mechanism comprises a crankcase, said crankcase forming a portion of said muffler chamber.
- 28. The compressor assembly of claim 27, wherein said first conduit extends through said crankcase.
- 29. The compressor assembly of claim 27, wherein said discharge muffler chamber is defined by a shell having a substantially hemispherical shape, said shell attached to said crankcase.
- 30. The compressor assembly of claim 26, wherein at least one of said first and second conduits extends into said discharge muffler chamber.
- 31. The compressor assembly of claim 26, wherein said compression mechanism is a reciprocating piston type compression mechanism.
- 32. The compressor assembly of claim 26, wherein said discharge muffler chamber is a first discharge muffler chamber and said central axis is a first central axis, and further comprising a second discharge muffler chamber having a substantially hemispherical inner surface and a second central axis, and a third conduit, said second conduit and said third conduit in fluid communication through said second muffler chamber, the openings of said second and third conduits within said second muffler chamber directed substantially towards said second central axis and oriented at approximately a right angle relative to each other along said second central axis, said first and second muffler chambers in series communication via said second conduit;said discharge fluid flow received in said second muffler chamber from said first muffler chamber via said second conduit, and said discharge fluid flow is exhausted from said second muffler chamber via said third conduit, said discharge fluid flow exhausted from said second muffler chamber containing pressure pulses of a third magnitude less than said second magnitude.
- 33. The compressor assembly of claim 32, wherein said first and second central axes are substantially parallel.
- 34. The compressor assembly of claim 32, wherein a conduit inlet to and a conduit outlet from one of said first and second discharge muffler chambers are configured and inserted into said one of said first and second discharge muffler chambers a distance from a solid, centrally-located object in said one of said first and second discharge muffler chambers, said distance approximately equal to a diametrical size of one of said conduits.
- 35. The compressor assembly of claim 34, wherein said diametrical size is in the range of approximately 3 to 4 mm.
- 36. The compressor assembly of claim 26, wherein said first conduit opening is located substantially on a nodal circle within said discharge muffler chamber.
US Referenced Citations (27)
Foreign Referenced Citations (1)
Number |
Date |
Country |
60-298400 |
Dec 1985 |
JP |