Embodiments of the invention are disclosed herein in the context of a fluid device, or pump, particularly useful in the production of fluids through a single discharge conduit extending from surface to a subterranean zone of interest. Description in this context is in no way intended to limit the scope of the invention to fluid devices for use in a subterranean wellbore, the device being equally applicable for remotely actuating and pumping fluids from any fluid source to a discharge in a variety of contexts, including from a sump, lake or pipeline.
Having reference to
Having reference to
More particularly, a differential volume is created when the connected pistons 14,15 are actuated to move toward the first larger diameter barrel section 12 which permits a larger volume of fluid to enter the variable volume chamber 17 than the chamber 17 will contain when the connected pistons 14,15 are subsequently actuated to move toward the second smaller diameter barrel section 13. Reciprocating movement or stroking of the pump pistons 14,15 in the pump barrel 11 creates the differential volume which is forcibly discharged from the variable volume chamber 17 to the discharge conduit 1 on each pump stroke.
More specifically, an inlet one way or check valve 18 is positioned at an inlet end 20 of the pump barrel 11 to permit the flow of fluid from the fluid source F into the variable volume chamber 17. A discharge one way or check valve 19 is positioned at a discharge end 21 of the pump barrel 11 to permit the flow of fluid from the variable volume chamber 17 to the discharge conduit 1.
Having reference again to
In use, to actuate the pump 10, pressure is cyclically exerted at a discharge end 22 of the discharge conduit 1. The connected first and second pistons 14,15 are actuated to move from an idle position (
In the idle and discharge positions, fluid pressure at the inlet check valve 18 causes the inlet check valve 18 to close. As the first and second pistons 14,15 are moved to the first inlet position, the volume in the variable volume chamber 17 becomes larger. The inlet check valve 18 is caused to open and fluid L from the fluid source F adjacent the inlet end 21 of the pump barrel 11 is caused to be sucked into the variable volume chamber 17 through the inlet check valve 18.
Optionally, the inlet and discharge valves 18,19 can form the pistons 14,15 which sealably engage the barrel 11 or the inlet and discharge valves 18,19 can be supported in a piston housing. As shown, each piston 18, 19 comprises a cylindrical housing 23 having ports 24 formed therein for conducting fluids from the inlet and discharge check valves 18,19 through the pistons 14,15.
Biasing means 25 acting between the pump pistons 14,15 and pump barrel 11 to store energy as the first and second pistons 14,15 are moved downhole to the inlet position. Preferably, the biasing means 25 is a spring, pressurized bellows, elastomeric element or the like. As shown, the spring 25 can be a spring washer, such as a Belleville spring (
Thus, when the force of the actuating pressure P applied to the discharge conduit 1 and acting at the second piston 15 exceeds the combined force of the pressure at a fluid source F and the spring 25 biasing, the pistons 14,15 are caused to move to the inlet position, typically downhole in the context of a wellbore. Release of the actuating pressure P permits the spring 25 to release stored energy and causes the pistons 14,15 to move to the discharge position, typically uphole in the context of a wellbore.
As the pistons 14,15 are caused to move to the discharge position, the volume of the variable volume chamber 17 becomes smaller resulting in a differential volume, being the difference in volume of the variable volume chamber between the inlet and discharge positions. The inlet check valve 18 is caused to close and as the volume of the variable volume chamber 17 becomes smaller, the discharge check valve 19 is opened and the differential volume is discharged into the discharge conduit 1. Cyclically repeating the application and the release of pressure P at the discharge end 22 of the discharge conduit 1, results in fluids being pumped from the fluid source F, through the pump 10 and into the discharge conduit 1 for eventual transport to a discharge 2, such as at surface 3.
In an embodiment of the invention a hydraulic circuit (not shown) may be used to apply actuating pressure P at the discharge end 22. Alternately, actuating pressure P may be applied using a positive displacement pump, such as a plunger pump (not shown).
In one embodiment of the invention shown in
In one embodiment as shown in
In one embodiment shown in
The biasing means 25, like the previous embodiments, may be housed in the same manner in the variable volume chamber 17 or in the pump barrel 11 below the first piston 14.
Actuation of the pump 10 is accomplished remotely through the application and release of pressure at the discharge 21 and therefore a prime mover is not required to be situated at or near the pump in the wellbore. Further, where a plurality of wells are situated in close proximity, the plurality of wells could be connected hydraulically to a single source of cyclic pressure for operating the plurality of wells.
Where the fluid source F is positioned substantially vertical and up to about a 60 degree inclination relative to the discharge 21, ball and seat valves are suitable for use as the inlet and discharge check valves 18,19. However, where the fluid source F is positioned substantially horizontal to the discharge 21, such as in a horizontal pipeline, spring loaded check valves may be more suitable for use as the inlet and discharge valves 18,19.
One particular use as shown in
Actuation of the pump 110 can be continuous or intermittent. If operated continuously, the pump 110 removes even small accumulations of liquid L. Alternatively, the pump 110 can be operated intermittently on a fixed (similar to continuous) or a dynamically controlled periodic basis. Typically, a controller would activate the pump 110 either at regular predetermined intervals based on historical liquid accumulation for a particular reservoir type, or dynamically in response to a remote sensor which is able to sense a predetermined volume of fluid accumulation. In either case, actuation of the pump 110 would typically require very low power, such as can be provided by such as by a natural gas powered engine in remote locations not accessible to a utility grid or using an electric motor where electricity is available. Further, an accumulator on a hydraulic circuit or a flywheel on a plunger pump drive may be used to conserve energy.
A variety of configurations of embodiments of the pump 110 disclosed herein have been modeled for use in wellbore casings of different diameter. The various configurations are shown in Table A.
As discussed above, the volume of the variable volume chamber 17 is greater when the pistons 14,15 are in the inlet position than when the pistons 14, 15 are in the discharge position. Various arrangements can result in this characteristic including the embodiments of
Another example of an arrangement causing a differential swept volume includes replacing the fixed connecting rod 16 with an axial movement multiplier between the first and second pistons 14,15 such that the axial movement of the first piston is augmented relative to the second piston. A simple mechanical lever with an offset fulcrum would suffice.
Further, the inlet and discharge valves 18,19 can be integrated with the pistons 14,15, as shown in