Information
-
Patent Grant
-
6296457
-
Patent Number
6,296,457
-
Date Filed
Wednesday, April 5, 200024 years ago
-
Date Issued
Tuesday, October 2, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Thorpe; Timothy S.
- Solak; Timothy P.
Agents
- Woodcock Washburn Kurtz Mackiewicz & Norris LLP
-
CPC
-
US Classifications
Field of Search
US
- 417 312
- 417 269
- 181 403
-
International Classifications
-
Abstract
In a discharge pulsation damping apparatus of a compressor according to this invention, an expansion muffler 46 and a resonance muffler 58 each having a predetermined capacity are defined inside cylinder blocks 11 and 12 through partitions 59 and 60 so that the resonance muffler 58 is situated at a position higher than the expansion muffler 46 in a gravitational direction (vertical direction). The expansion muffler 46is connected to discharge chambers 38 and 39 and to an outlet 48, and both mufflers 46 and 58 are communicated by a communication passage 61 formed in the partitions 59and 60. The capacity of the resonance muffler 58, the open sectional area of the communication passage 61 and its passage length are set to values such that a pressure change capable of offsetting specific frequency components of the discharge pulsation inside the expansion muffler 46 can be generated inside the resonance muffler 58. The lubricant condensed inside the resonance muffler 58 is fed back into the expansion muffler 46 through the communication passage 61.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a discharge pulsation damping apparatus for a compressor used in a car air conditioner, a compressed air supply apparatus, and so forth.
2. Description of the Related Art
A compressor of this type has a construction in which a compressive fluid sucked from outside is introduced into an operation chamber and the pressure of this compressive fluid is elevated by reducing the volume of the operation chamber. In such a compressor, the compressive fluid so compressed is discharged from the operation chamber into a discharge chamber within a predetermined time interval. In consequence, a so-called “discharge pulsation” occurs due to the pressure change inside the discharge chamber in accordance with the discharge timing. In a reciprocation type compressor in which a plurality of cylinder bores are bored around a rotary shaft and pistons accommodated in the cylinder bores are caused to reciprocate by a rocking motion of a swash plate that is fitted to the rotary shaft to execute the compression operation, a discharge pulsation, that has various orders (ratio of revolutions to frequency) of frequency components corresponding to the number of the cylinder bores (the number of cylinders) occurs. When such a discharge pulsation takes place, resonance occurs in external piping arrangements connected to the compressor, thereby inviting the problems of vibration and noise.
To reduce the vibration and the noise, conventional compressors are equipped with a discharge pulsation damping apparatus that damps the discharge pulsation occurring due to the compression operation of the compressor. An expansion type discharge muffler is known as a discharge pulsation damping apparatus of this kind. The discharge muffler defines an expansion space having a predetermined capacity inside the housing of a compressor, and supplies a compressive fluid from the discharge chamber to the external piping arrangements through the expansion space.
However, the construction according to the prior art generally needs an expansion space having a sufficient capacity so as to effectively damp the discharge pulsation, and this invites an increase in the size of the compressor. In a compressor that is used as a car air conditioner, the mounting space for the compressor, inside the engine compartment, is limited. Therefore, the conventional expansion type muffler cannot secure a sufficient capacity and cannot sufficiently damp those noise components which have a predetermined frequency range in the discharge pulsation.
This problem could be solved, for example, by connecting a resonance type discharge muffler comprising a resonance space like a dead end having a predetermined capacity on an intermediate portion of a discharge passage that extends from the discharge chamber of the compressor to the external piping arrangement, through a communication passage. In the resonance type discharge muffler, a part of the compressive fluid flowing through the discharge passage is guided into the resonance space through the communication passage. A pressure change that offsets the frequency component in a predetermined frequency range in the discharge pulsation is thus generated.
In order to stably generate the pressure change that offsets the intended frequency component, however, the resonance type muffler must always keep the capacity of its resonance space at a predetermined value. However, the compressive fluid contains a lubricant, water, etc, in order to secure lubricating and cooling functions at sliding portions inside the compressor. Quite naturally, therefore, the lubricant, etc, flows with the compressive fluid into the resonance space. When such a lubricant condenses and stays inside the resonance space, the capacity of the resonance space changes. This change makes the generation of the pressure change unstable and eventually, the intended frequency components cannot be damped sufficiently.
SUMMARY OF THE INVENTION
In order to solve these problems of the prior art technologies, the present invention aims at providing a discharge pulsation damping apparatus of a compressor that can stably offset the intended frequency components of a discharge pulsation within a limited space.
In a compressor including, inside a housing thereof, a compression mechanism so constituted as to suck a compressive fluid from outside and compress it by the operation of the compression mechanism and to discharge the compressive fluid so compressed into a discharge chamber defined in the housing, a flow passage for guiding the compressive fluid in the discharge chamber to the outside of the compressor, and a discharge muffler region defined at an intermediate portion of the flow passage inside the housing, a discharge pulsation damping apparatus according to the present invention for accomplishing the object described above includes a partition inside the discharge muffler region which divides the discharge muffler region into a first muffler chamber constituting a part of the flow passage and a second muffler chamber communicated with the first muffler chamber by a communication passage and independent of the flow passage, and feedback means for feeding back the liquid carried by the compressive fluid, supplied into the second muffler chamber and condensed in the second muffler chamber, to the first muffler chamber.
The liquid condensed inside the second muffler chamber is fed back to the first muffler chamber by the feedback means and does not stay inside the second muffler chamber. Therefore, the capacity of the second muffler chamber can be kept always constant, and a pressure change that offsets the components of the intended frequency range in the discharge pulsation can be generated stably.
The present invention may be more fully understood from the description of a preferred embodiment set forth below, together with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a sectional view showing, as a whole, a a compressor according to the first embodiment of the present invention;
FIG. 2
is a side view of a cylinder block on the rear side in
FIG. 1
when it is viewed from the front side;
FIG. 3
is a plan view showing, enlarged, the portions in proximity to a communication passage shown in
FIG. 1
;
FIG. 4
is an explanatory view of damping of 10
th
order frequency component; and
FIG. 5
is a side view of a cylinder block on the rear side in the second embodiment of the present invention when it is viewed from the front side.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[First Embodiment]
Hereinafter, the first embodiment of the present invention, which is applied to a discharge pulsation damping apparatus of a double-headed piston swash-plate type compressor of a car air conditioner, will be explained with reference to
FIGS. 1
to
4
.
A pair of cylinder blocks
11
and
12
as housing constituent members are joined to each other at their opposed end portions as shown in
FIG. 1. A
front housing
13
, that is also a housing constituent member, is joined to the front end face of the cylinder block
11
on the front side through a front side valve forming body
14
. A rear housing
15
, that is also a housing constituent member, is joined to the rear end face of the rear side cylinder block
12
through a rear side valve forming body
16
.
A plurality of bolt insertion holes
17
are formed in such a manner as to penetrate through the front housing
13
, the front side valve forming body
14
, both cylinder blocks
11
and
12
and the rear side valve forming body
16
, and to be bored in the rear housing
15
. A plurality of through-bolts
18
are inserted through the bolt insertion holes
17
from the side of the front housing
13
, and screwed, at their distal end, into screw holes
17
a
formed in the rear housing
15
, respectively. The front housing
13
and the rear housing
15
are fastened and fixed to the end faces of the corresponding cylinder blocks
11
and
12
by these through-bolts
18
.
A drive shaft
19
is rotatably supported at the center of the cylinder blocks
11
,
12
and the front housing
13
through a pair of front and rear radial bearings
20
. A lip seal
21
is interposed between the outer periphery at the front end of the drive shaft
19
and the front housing
13
. The drive shaft
19
is connected at its front end to a car engine E forming an external driving source through a clutch mechanism
22
. When the clutch mechanism
22
is engaged, the drive shaft
19
is driven for rotation, and the drive force of the car engine E is transmitted thereto.
As shown in
FIGS. 1 and 2
, a plurality (five, in this embodiment) of cylinder bores
23
are bored equiangularly around the drive shaft
19
through both end portions of each cylinder block
11
,
12
. Double-headed type pistons
24
that constitute a plurality of compression mechanisms are fitted into, and supported by, the cylinder bores
23
in such a manner as to be capable of reciprocating. A plurality (five, in this embodiment) of operation chambers (front side) and
26
(rear side) are formed in each cylinder bore
23
, respectively. In other words, the compressor of this embodiment is a 10-cylinder double-headed piston type compressor.
A crank chamber
27
is defined at an intermediate portion between, and inside, both cylinder blocks
11
and
12
. A swash plate
28
is fitted and fixed to the drive shaft
19
inside the crank chamber
27
, and its outer peripheral portion is engaged with the intermediate portion of the piston
24
through a pair of shoes
29
. The piston
24
is caused to reciprocate through the swash plate
28
by the rotation of the drive shaft
19
. A pair of front and rear thrust bearings
30
is interposed between both end faces of the swash plate
28
and the inner end face of each cylinder block
11
,
12
. The swash plate
28
is clamped and held between both cylinder blocks
11
and
12
through the thrust bearings
30
. The crank chamber
27
is connected to an external refrigerant circuit
33
forming an external piping arrangement through an introduction passage
31
and an inlet
32
, and constitutes a suction pressure region.
A front side suction chamber
35
and a rear side suction chamber
36
are defined annularly on the outer peripheral side in the front and rear housings
13
and
15
, respectively. Suction passages
37
that function also as the bolt insertion holes
17
described above are so formed as to penetrate through both cylinder blocks
11
and
12
and connect the front side suction chamber
35
and the rear side suction chamber
36
to the crank chamber
27
, respectively. A front side discharge chamber
38
and a rear side discharge chamber
39
are defined as annularly on the center side in the front and rear housings
13
and
15
, respectively.
A plurality of suction ports
40
are formed, in the valve forming bodies
14
and
16
, in such a manner as to penetrate through these valve forming bodies and to correspond to the cylinder bores
23
, respectively. A suction valve
41
is formed in each valve forming body
14
,
16
and opens and closes each suction port
40
. The suction valve
41
is opened with the movement of each piston
24
from top dead center to the bottom dead center, and a refrigerant gas is sucked from both suction chambers
35
and
36
into the operation chambers
25
and
26
.
A plurality of discharge ports
42
are bored in each valve forming body
14
,
16
in such a manner as to penetrate through the valve forming body
14
,
16
and to correspond to each cylinder bore
23
. A discharge valve
43
is formed in each valve forming body
14
,
16
and opens and closes each discharge port
42
. The refrigerant gas inside each operation chamber
25
,
26
is compressed to a predetermined pressure with the movement of each piston
24
from its lower dead point to its upper dead point. It is then discharged into both discharge chambers
38
and
39
by the operation of the discharge valve
43
. Incidentally, opening of the discharge valve
43
is limited by a retainer
44
superposed on each valve forming body
14
,
16
.
Each discharge chamber
38
,
39
is communicated with the external refrigerant circuit
33
described above through a discharge passage
45
, an expansion muffler
46
as a first muffler chamber and a communication passage comprising a delivery passage
47
and an outlet
48
. The expansion muffler
46
constitutes a part of a discharge muffler region, and is an expansion type muffler having a predetermined capacity.
A condenser
49
, an expansion valve
50
and an evaporator
51
are serially connected to the external refrigerant circuit
33
. The condenser
49
cools the high-temperature high-pressure refrigerant gas discharged from the compressor and condenses the gas to the liquid refrigerant. The expansion valve
50
plays the role of a variable throttle, expands the high-temperature high-pressure liquid refrigerant and changes it to a low-temperature low-pressure condition (to the atomized state, for example). The evaporator
51
evaporates the atomized liquid refrigerant by heat-exchange with the air supplied into the passenger compartment.
The valve opening of the expansion valve
50
is controlled on the basis of the temperature detected by a thermosensitive cylinder
52
that is juxtaposed with the evaporator
51
. In consequence, the flow rate of the refrigerant in the external refrigerant circuit
33
is adjusted so that the evaporation condition of the refrigerant in the evaporator
51
has a suitable degree of heating. The refrigerant gas that is evaporated by the evaporator
51
is fed back again into the crank chamber
27
by the compression operation of the compressor through the inlet
32
and the introduction passage
31
, and is used again for compression.
Next, the muffler construction of the double-headed piston type compressor having the construction described above will be explained.
A front side expansion portion
56
is formed integrally with the outside portion of the front side cylinder block
11
as shown in
FIGS. 1 and 2
. A rear side expansion portion
57
is formed integrally with the outside portion of the rear side cylinder block
12
, and is connected to the front side expansion portion
56
when both cylinder blocks
11
and
12
are coupled. A discharge muffler region is defined inside each expansion portion
56
,
57
. The expansion muffler
46
described above and a resonance muffler chamber
58
that is a second muffler chamber constituting a resonance type muffler, are defined in each discharge muffler region, and are open at the joint surfaces of the expansion portions
56
and
57
that oppose each other. When both cylinder blocks
11
and
12
(expansion portions
56
and
57
) are coupled with each other, each muffler
46
,
58
is sealed and each muffler
46
and
58
define an integrated space, respectively.
In order to secure a predetermined capacity, the expansion muffler
46
is extended along the outer wall surface
11
a,
12
a of each cylinder block
11
,
12
in its outer peripheral direction. In this way, the protruding length of the expansion portions
56
and
57
is reduced as much as possible. Because the expansion muffler
46
is so formed as to bridge both expansion portions
56
and
57
to secure the capacity, the protruding length of the expansion portions
56
and
57
can be reduced, too.
The expansion muffler
46
and the resonance muffler
58
are partitioned mutually by partitions
59
and
60
that are coupled with each other when both cylinder blocks
11
and
12
are mutually coupled. Each partition wall
59
,
60
is formed integrally with each cylinder block
11
,
12
when the latter is cast. The resonance muffler
58
has a predetermined capacity and is disposed above the expansion muffler
46
in the vertical direction. The resonance muffler
58
is communicated with the expansion muffler
46
through a communication passage
61
that functions also as a feedback passage. A part of the refrigerant gas passing through the expansion muffler
46
flows into this resonance muffler
58
. However, because the resonance muffler
58
has a dead end, it does not constitute a part of the communication passage of the refrigerant gas from the discharge chambers
38
and
39
to the external refrigerant circuit
33
.
The communication passage
61
, as shown in
FIGS. 1
to
3
, comprises grooves
62
that have a semicircular section and are formed at a substantial center of the coupling surfaces
59
a
,
60
a
of both partitions
59
and
60
. The communication passage
61
is so formed as to secure a predetermined opening area and a predetermined passage length. The capacity of the resonance muffler
58
, the sectional area of opening of the communication passage
61
, and its passage length, are set to appropriate values so that a pressure change, that offsets a specific frequency component in the discharge pulsation (periodical pressure change) of the refrigerant gas inside the expansion muffler
46
, can be generated when a part of the refrigerant gas flowing inside the expansion muffler
46
flows into the resonance muffler
58
. Consequently, the specific frequency components of the discharge pulsation inside the expansion muffler
46
can be damped.
The lubricant that is dispersed in the atomized state also flows into the resonance muffler
58
while being carried by the refrigerant gas. This lubricant adheres to the inner wall surface and condenses into droplets as the refrigerant gas repeatedly impinges against the inner wall surface of the resonance muffler
58
. The condensing lubricant is fed back into the expansion muffler
46
through the communication passage
61
described above.
Next, the reducing operation of the discharge pulsation in the double-headed piston type compressor having the construction described above will be explained.
As the clutch mechanism
22
is engaged, the drive force is transmitted from the car engine E to the drive shaft
19
. Then, each piston
24
starts a reciprocating motion in an interlocking arrangement with the rotation of the swash plate
28
. When each piston
24
starts reciprocating, a series of cycles of suction of the refrigerant gas from each suction chamber
35
,
36
into each operation chamber
25
,
26
, compression inside each operation chamber
25
,
26
and discharge to each discharge chamber
38
,
39
, are started. The refrigerant gases that are discharged to the front side discharge chamber
38
and to the rear side discharge chamber
39
are guided into the expansion muffler
46
through the discharge passage
45
and join together.
In the 10-cylinder type compressor as in this embodiment, the discharge operation is effected ten times per revolution of the swash plate
28
. This discharge operation elevates momentarily the pressure inside the expansion muffler
46
. Consequently, a discharge pulsation, comprising the 10
th
-order frequency component that change ten times per rotation of the swash plate
28
, occurs inside the expansion muffler
46
.
FIG. 4
shows an example of the level of the discharge pulsation measured in the piping arrangement between the compressor and the condenser
49
in the external refrigerant circuit
33
. In the drawing, Example 1 represents the measurement result in the compressor in which the capacity of the resonance muffler
58
is 12 cc, the open diameter of the communication passage
61
is 3.3 mm and the passage length is 4 mm. Example
2
represents the measurement result in the compressor in which the capacity of the resonance muffler
58
is 12 , the open diameter of the communication passage
61
is 4.8 mm and the passage length is 4 mm. A comparative example represents the measurement result in the compressor that is not equipped with the resonance muffler
58
and the communication passage
61
.
FIG. 4
shows that a peak of a large pulsation level exists in around 1,500 rpm, which indicates the numbers of rotation NC of the drive shaft, in the 10
th
-order frequency component of the discharge pulsation in the conventional construction, that is, in the 10-cylinder type compressor equipped with only the expansion muffler
46
(Comparative Example). The 10
th
-order frequency component near 1,500 rpm has a frequency of about 250 Hz, which is substantially coincident with the intrinsic frequency of the external refrigerant circuit
33
. This generates a noise that is different from the engine noise and makes the driver uncomfortable.
In contrast, in the compressors of this embodiment (Examples 1 and 2), peaks exist near 1,500 rpm, but the pulsation level is reduced by about 20% in comparison with the Comparative Example. The pulsation level of the peak at the numbers of rotation other than 1,500 rpm is different between Examples 1 and 2. Therefore, the pulsation level near 1,400 rpm corresponding to the frequency of about 233 Hz, for example, can be reduced effectively by employing the construction of Example 1. The pulsation level near 1,600 to 2,500 rpm corresponding to the frequency of about 266 to 417 Hz can be reduced effectively by employing the construction of Example 2.
Accordingly, this embodiment provides the following effects.
In the compressor according to this embodiment, the expansion muffler
46
and the resonance muffler
58
defined by the partition
59
,
60
are disposed inside the expansion portion
56
,
57
of the cylinder block
11
,
12
. The expansion muffler
46
constitutes a part of the flow passage of the refrigerant gas from the discharge chamber
38
,
39
to the external refrigerant circuit
33
. The resonance muffler
58
is communicated with the expansion muffler
46
through the communication passage
61
while it is independent of the flow passage. The lubricant condensed inside the resonance muffler
58
is fed back into the expansion muffler
46
through the communication passage
61
.
Therefore, the lubricant condensed in the resonance muffler
58
does not stay in the resonance muffler
58
and the capacity of the resonance muffler
58
can be kept constant. In consequence, the pressure change that offsets the components of the intended frequency range in the 10
th
-order frequency component of the discharge pulsation can be generated stably, and the components in the intended frequency range in the discharge pulsation can be damped stably.
Moreover, the communication passage
61
plays the role of feeding back the lubricant condensed in the resonance muffler
58
into the expansion muffler
46
. Therefore, feedback means need not be disposed separately from the communication passage
61
, and the construction can be simplified.
In the compressor according to this embodiment, the capacity of the resonance muffler
58
, the open sectional area of the communication passage
61
and its passage length, are set so that the frequency of the pressure change generated inside the resonance muffler
58
coincides with the resonance frequency of the expansion muffler
46
and has the opposite phase to the discharge pulsation of the expansion muffler
58
.
Consequently, the pressure change that offsets the components of the intended frequency range in the pressure pulsation can be controlled not only by the capacity of the resonance muffler
58
but also by the combination with the set values of the open sectional area of the communication passage
61
and its passage length. Therefore, freedom of design in the expansion muffler
46
and the resonance muffler
58
can be improved, and the sizes of both mufflers
46
and
58
can be reduced.
The frequency of the pressure change occurring in the resonance muffler
58
can be changed by changing the combination of the set values of the capacity of the resonance muffler
58
, the open sectional area of the communication passage
61
and its passage length. Therefore, counter-measures can be taken easily against various frequency components in the discharge pulsation.
In the compressor of this embodiment, the resonance muffler
58
is positioned above the expansion muffler
46
in the gravitational direction (vertical direction).
For this reason, the lubricant condensed inside the resonance muffler
58
can be fed automatically by its own weight into the expansion muffler
46
through the communication passage
61
. In other words, the lubricant condensed inside the resonance muffler
58
can be automatically fed back into the expansion muffler
46
by a simple construction.
In the compressor of this embodiment, the partitions
59
and
60
that define the expansion muffler
46
and the resonance muffler
58
are integrally formed with the front side cylinder block
11
and the rear side cylinder block
12
, respectively, that are so disposed as to oppose each other. The expansion muffler
46
and the resonance muffler
58
are formed when both cylinder blocks
11
and
12
are coupled. The communication passage
61
that communicates both mufflers
46
and
58
comprises the grooves
62
formed on the joint surfaces
59
a
and
60
a
of both partitions
59
and
60
.
Therefore, when both cylinder blocks
11
and
12
are coupled with each other, the expansion muffler
46
and the resonance muffler
58
can be automatically defined. Also, the communication passage
61
can be defined automatically in this case. Therefore, the increase in working steps is not necessary for forming both mufflers
46
and
58
and the communication passage
61
.
When the partitions
59
and
60
for defining both mufflers
46
and
58
are formed integrally with the cylinder block
11
and
12
, other components separate from the cylinder blocks
11
and
12
are not necessary. In consequence, the number of necessary components does not increase.
[Second Embodiment]
The second embodiment of the present invention will be explained primarily with reference to differences from the first embodiment.
In this second embodiment, the resonance muffler
71
that constitutes the second muffler chamber is disposed on the side of the expansion muffler
46
in the gravitational direction (vertical direction) as shown in FIG.
5
. The inner bottom surface
71
a
of this resonance muffler
71
is situated at a position higher than the inner bottom surface
46
a
of the expansion muffler
46
in the gravitational direction (vertical direction). The partition
72
for defining both mufflers
46
and
71
is fabricated in metal sheet separate from each cylinder block
12
(
11
) and is fitted to each cylinder block
12
(
11
) in the gravitational direction (vertical direction). A communication hole
73
, as a communication passage, which functions also as feedback means is formed in the partition
72
at the position corresponding to the inner bottom surface
71
a
of the resonance muffler
71
. (Incidentally, only the cylinder block
12
on the rear side is shown in
FIG. 4.
)
Therefore, this embodiment provides the following effects in addition to the effects brought forth by the first embodiment.
In the compressor according to the second embodiment, the inner bottom surface
71
a
of the resonance muffler
71
is disposed at the position higher than the position of the inner bottom surface
46
a
of the expansion muffler
46
in the gravitational direction (vertical direction). The communication hole
73
is formed in the partition
72
at the position corresponding to the inner bottom surface
71
a.
Therefore, the lubricant condensed inside the resonance muffler
71
reaches, by its own weight, the inner bottom surface
71
a
of the resonance muffler
71
and is further fed back automatically to the expansion muffler
46
through the communication hole
73
. Therefore, the lubricant condensed in the resonance muffler
71
can be automatically fed back to the expansion muffler
46
by a simple construction.
In the compressor of this second embodiment, the partition
72
for partitioning the expansion muffler
46
and the resonance muffler
71
comprises a member that is separate from each cylinder block
11
,
12
.
Therefore, the frequency of the pressure change occurring in the resonance muffler
71
can be easily changed by selecting and fitting the partition
72
having a communication hole
73
having a different open sectional area and/or a passage length. In consequence, the compressor can easily cope with various frequency components in the discharge pulsation.
Incidentally, each of the foregoing embodiments may be modified in the following way.
In the first embodiment, the groove
62
is formed in the joint surface
59
a
,
60
a
of each partition
59
,
60
to form the communication passage
61
. However, the groove
62
may be formed in only either one of the joint surfaces
59
a
and
60
a.
In the first embodiment, the groove
62
on the joint surface
59
a
,
60
a
of each partition
59
,
60
is shaped into the semicircular sectional shape, but it may be shaped into an elliptic sectional shape or a triangular sectional shape, for example.
In the first embodiment, the communication passage
61
is formed on the joint surface
59
a
,
60
a
of each partition
59
,
60
, but it may be formed at a position spaced apart from the joint surface
59
a
,
60
a
of each partition
59
,
60
.
In each of the foregoing embodiments, the expansion muffler
46
and the resonance muffler
58
,
71
are formed in such a manner as to bridge a pair of cylinder blocks
11
and
12
, but they may be formed in either one of the cylinder blocks
11
and
12
.
Each of the foregoing embodiments represents the application of the present invention to the double-headed piston type swash plate compressor used for the car air conditioner. However, the present invention can be applied likewise to the discharge pulsation damping apparatus of a wave cam type compressor, a wobble type compressor, a scroll type compressor, a vane type compressor or a single-headed piston type compressor. The present invention may be further applied to the discharge pulsation damping apparatus of a compressor used for a compressed air feeding apparatus. In this case, the liquid condensed inside the resonance muffler
58
,
71
includes water, for example, besides the lubricant.
While the present invention has been described with reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
Claims
- 1. A discharge pulsation damping apparatus of a compressor including a housing therein, a compression mechanism for sucking a compressive fluid from outside, compressing said compressive fluid and discharging it to a discharge chamber defined inside said housing, a flow passage for guiding said compressive fluid inside said discharge chamber to the outside of said compressor, a discharge muffler region defined at an intermediate part of said flow passage inside said housing, a discharge pulsation damping apparatus of said compressor characterized in that a partition is disposed inside said discharge muffler region in such a manner as to divide said discharge muffler region into a first muffler chamber constituting a part of said flow passage and a second muffler chamber communicated with said first muffler chamber through a communication passage and independent of said flow passage, and feedback means is disposed for feeding back a fluid supplied into said second muffler chamber, while being carried by said compressive fluid and condensed inside said second muffler chamber, into said first muffler chamber.
- 2. A discharge pulsation damping apparatus of a compressor according to claim 1, wherein the capacity of said second muffler chamber, the open sectional area of said communication passage and the passage length of said communication passage are set to values such that the pulsation occurring in said second muffler chamber coincides with a resonance frequency of said first muffler chamber and has an opposite phase to that of a pulsation inside said first muffler chamber.
- 3. A discharge pulsation damping apparatus according to claim 2, wherein said housing comprises a plurality of housing constituent members, said partition is formed integrally with a pair of said housing constituent members so disposed as to oppose each other, each of said muffler chambers is defined by joining mutually the pair of said housing constituent members, and said communication passage comprises a groove formed in at least one of the joint surfaces of said partitions in the pair of said housing constituent members.
- 4. A discharge pulsation damping apparatus of a compressor according to claim 2, wherein said communication passage functions also as said feedback means.
- 5. A discharge pulsation damping apparatus according to claim 4, wherein said second muffler chamber is disposed at an upper position in a gravitational direction (vertical direction) and said first muffler chamber is disposed at a lower position in the gravitational direction (vertical direction).
- 6. A discharge pulsation damping apparatus of a compressor according to claim 4, wherein the inner bottom surface of said second muffler chamber is so formed as to be positioned higher than the inner bottom surface of said first muffler chamber in a gravitational direction (vertical direction), and said communication hole is formed at a position corresponding to the position of the inner bottom surface of said second muffler chamber in said partition.
- 7. A discharge pulsation damping apparatus of a compressor according to claim 1, wherein said communication passage functions also as said feedback means.
- 8. A discharge pulsation damping apparatus of a compressor according to claim 7, wherein said second muffler chamber is disposed at an upper position in a gravitational direction (vertical direction), and said first muffler chamber is disposed at a lower position in the gravitational direction (vertical direction).
- 9. A discharge pulsation damping apparatus of a compressor according to claim 7, wherein the inner bottom surface of said second muffler chamber is so formed as to be positioned higher than the inner bottom surface of said first muffler chamber in a gravitational direction (vertical direction), and said communication hole is formed at a position corresponding to the position of the inner bottom surface of said second muffler chamber in said partition.
- 10. A discharge pulsation damping apparatus according to claim 1, wherein said housing comprises a plurality of housing constituent members, said partition is formed integrally with a pair of said housing constituent members so disposed as to oppose each other, each of said muffler chambers is defined by joining mutually the pair of said housing constituent members, and said communication passage comprises a groove formed in at least one of the joint surfaces of said partitions in the pair of said housing constituent members.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-107719 |
Apr 1999 |
JP |
|
US Referenced Citations (9)
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Jan 1998 |
JP |
A-10-54358 |
Feb 1998 |
JP |
A-10-89251 |
Apr 1998 |
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JP |