Discharge pulsation damping apparatus for compressor

Information

  • Patent Grant
  • 6296457
  • Patent Number
    6,296,457
  • Date Filed
    Wednesday, April 5, 2000
    24 years ago
  • Date Issued
    Tuesday, October 2, 2001
    23 years ago
Abstract
In a discharge pulsation damping apparatus of a compressor according to this invention, an expansion muffler 46 and a resonance muffler 58 each having a predetermined capacity are defined inside cylinder blocks 11 and 12 through partitions 59 and 60 so that the resonance muffler 58 is situated at a position higher than the expansion muffler 46 in a gravitational direction (vertical direction). The expansion muffler 46is connected to discharge chambers 38 and 39 and to an outlet 48, and both mufflers 46 and 58 are communicated by a communication passage 61 formed in the partitions 59and 60. The capacity of the resonance muffler 58, the open sectional area of the communication passage 61 and its passage length are set to values such that a pressure change capable of offsetting specific frequency components of the discharge pulsation inside the expansion muffler 46 can be generated inside the resonance muffler 58. The lubricant condensed inside the resonance muffler 58 is fed back into the expansion muffler 46 through the communication passage 61.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a discharge pulsation damping apparatus for a compressor used in a car air conditioner, a compressed air supply apparatus, and so forth.




2. Description of the Related Art




A compressor of this type has a construction in which a compressive fluid sucked from outside is introduced into an operation chamber and the pressure of this compressive fluid is elevated by reducing the volume of the operation chamber. In such a compressor, the compressive fluid so compressed is discharged from the operation chamber into a discharge chamber within a predetermined time interval. In consequence, a so-called “discharge pulsation” occurs due to the pressure change inside the discharge chamber in accordance with the discharge timing. In a reciprocation type compressor in which a plurality of cylinder bores are bored around a rotary shaft and pistons accommodated in the cylinder bores are caused to reciprocate by a rocking motion of a swash plate that is fitted to the rotary shaft to execute the compression operation, a discharge pulsation, that has various orders (ratio of revolutions to frequency) of frequency components corresponding to the number of the cylinder bores (the number of cylinders) occurs. When such a discharge pulsation takes place, resonance occurs in external piping arrangements connected to the compressor, thereby inviting the problems of vibration and noise.




To reduce the vibration and the noise, conventional compressors are equipped with a discharge pulsation damping apparatus that damps the discharge pulsation occurring due to the compression operation of the compressor. An expansion type discharge muffler is known as a discharge pulsation damping apparatus of this kind. The discharge muffler defines an expansion space having a predetermined capacity inside the housing of a compressor, and supplies a compressive fluid from the discharge chamber to the external piping arrangements through the expansion space.




However, the construction according to the prior art generally needs an expansion space having a sufficient capacity so as to effectively damp the discharge pulsation, and this invites an increase in the size of the compressor. In a compressor that is used as a car air conditioner, the mounting space for the compressor, inside the engine compartment, is limited. Therefore, the conventional expansion type muffler cannot secure a sufficient capacity and cannot sufficiently damp those noise components which have a predetermined frequency range in the discharge pulsation.




This problem could be solved, for example, by connecting a resonance type discharge muffler comprising a resonance space like a dead end having a predetermined capacity on an intermediate portion of a discharge passage that extends from the discharge chamber of the compressor to the external piping arrangement, through a communication passage. In the resonance type discharge muffler, a part of the compressive fluid flowing through the discharge passage is guided into the resonance space through the communication passage. A pressure change that offsets the frequency component in a predetermined frequency range in the discharge pulsation is thus generated.




In order to stably generate the pressure change that offsets the intended frequency component, however, the resonance type muffler must always keep the capacity of its resonance space at a predetermined value. However, the compressive fluid contains a lubricant, water, etc, in order to secure lubricating and cooling functions at sliding portions inside the compressor. Quite naturally, therefore, the lubricant, etc, flows with the compressive fluid into the resonance space. When such a lubricant condenses and stays inside the resonance space, the capacity of the resonance space changes. This change makes the generation of the pressure change unstable and eventually, the intended frequency components cannot be damped sufficiently.




SUMMARY OF THE INVENTION




In order to solve these problems of the prior art technologies, the present invention aims at providing a discharge pulsation damping apparatus of a compressor that can stably offset the intended frequency components of a discharge pulsation within a limited space.




In a compressor including, inside a housing thereof, a compression mechanism so constituted as to suck a compressive fluid from outside and compress it by the operation of the compression mechanism and to discharge the compressive fluid so compressed into a discharge chamber defined in the housing, a flow passage for guiding the compressive fluid in the discharge chamber to the outside of the compressor, and a discharge muffler region defined at an intermediate portion of the flow passage inside the housing, a discharge pulsation damping apparatus according to the present invention for accomplishing the object described above includes a partition inside the discharge muffler region which divides the discharge muffler region into a first muffler chamber constituting a part of the flow passage and a second muffler chamber communicated with the first muffler chamber by a communication passage and independent of the flow passage, and feedback means for feeding back the liquid carried by the compressive fluid, supplied into the second muffler chamber and condensed in the second muffler chamber, to the first muffler chamber.




The liquid condensed inside the second muffler chamber is fed back to the first muffler chamber by the feedback means and does not stay inside the second muffler chamber. Therefore, the capacity of the second muffler chamber can be kept always constant, and a pressure change that offsets the components of the intended frequency range in the discharge pulsation can be generated stably.




The present invention may be more fully understood from the description of a preferred embodiment set forth below, together with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a sectional view showing, as a whole, a a compressor according to the first embodiment of the present invention;





FIG. 2

is a side view of a cylinder block on the rear side in

FIG. 1

when it is viewed from the front side;





FIG. 3

is a plan view showing, enlarged, the portions in proximity to a communication passage shown in

FIG. 1

;





FIG. 4

is an explanatory view of damping of 10


th


order frequency component; and





FIG. 5

is a side view of a cylinder block on the rear side in the second embodiment of the present invention when it is viewed from the front side.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




[First Embodiment]




Hereinafter, the first embodiment of the present invention, which is applied to a discharge pulsation damping apparatus of a double-headed piston swash-plate type compressor of a car air conditioner, will be explained with reference to

FIGS. 1

to


4


.




A pair of cylinder blocks


11


and


12


as housing constituent members are joined to each other at their opposed end portions as shown in

FIG. 1. A

front housing


13


, that is also a housing constituent member, is joined to the front end face of the cylinder block


11


on the front side through a front side valve forming body


14


. A rear housing


15


, that is also a housing constituent member, is joined to the rear end face of the rear side cylinder block


12


through a rear side valve forming body


16


.




A plurality of bolt insertion holes


17


are formed in such a manner as to penetrate through the front housing


13


, the front side valve forming body


14


, both cylinder blocks


11


and


12


and the rear side valve forming body


16


, and to be bored in the rear housing


15


. A plurality of through-bolts


18


are inserted through the bolt insertion holes


17


from the side of the front housing


13


, and screwed, at their distal end, into screw holes


17




a


formed in the rear housing


15


, respectively. The front housing


13


and the rear housing


15


are fastened and fixed to the end faces of the corresponding cylinder blocks


11


and


12


by these through-bolts


18


.




A drive shaft


19


is rotatably supported at the center of the cylinder blocks


11


,


12


and the front housing


13


through a pair of front and rear radial bearings


20


. A lip seal


21


is interposed between the outer periphery at the front end of the drive shaft


19


and the front housing


13


. The drive shaft


19


is connected at its front end to a car engine E forming an external driving source through a clutch mechanism


22


. When the clutch mechanism


22


is engaged, the drive shaft


19


is driven for rotation, and the drive force of the car engine E is transmitted thereto.




As shown in

FIGS. 1 and 2

, a plurality (five, in this embodiment) of cylinder bores


23


are bored equiangularly around the drive shaft


19


through both end portions of each cylinder block


11


,


12


. Double-headed type pistons


24


that constitute a plurality of compression mechanisms are fitted into, and supported by, the cylinder bores


23


in such a manner as to be capable of reciprocating. A plurality (five, in this embodiment) of operation chambers (front side) and


26


(rear side) are formed in each cylinder bore


23


, respectively. In other words, the compressor of this embodiment is a 10-cylinder double-headed piston type compressor.




A crank chamber


27


is defined at an intermediate portion between, and inside, both cylinder blocks


11


and


12


. A swash plate


28


is fitted and fixed to the drive shaft


19


inside the crank chamber


27


, and its outer peripheral portion is engaged with the intermediate portion of the piston


24


through a pair of shoes


29


. The piston


24


is caused to reciprocate through the swash plate


28


by the rotation of the drive shaft


19


. A pair of front and rear thrust bearings


30


is interposed between both end faces of the swash plate


28


and the inner end face of each cylinder block


11


,


12


. The swash plate


28


is clamped and held between both cylinder blocks


11


and


12


through the thrust bearings


30


. The crank chamber


27


is connected to an external refrigerant circuit


33


forming an external piping arrangement through an introduction passage


31


and an inlet


32


, and constitutes a suction pressure region.




A front side suction chamber


35


and a rear side suction chamber


36


are defined annularly on the outer peripheral side in the front and rear housings


13


and


15


, respectively. Suction passages


37


that function also as the bolt insertion holes


17


described above are so formed as to penetrate through both cylinder blocks


11


and


12


and connect the front side suction chamber


35


and the rear side suction chamber


36


to the crank chamber


27


, respectively. A front side discharge chamber


38


and a rear side discharge chamber


39


are defined as annularly on the center side in the front and rear housings


13


and


15


, respectively.




A plurality of suction ports


40


are formed, in the valve forming bodies


14


and


16


, in such a manner as to penetrate through these valve forming bodies and to correspond to the cylinder bores


23


, respectively. A suction valve


41


is formed in each valve forming body


14


,


16


and opens and closes each suction port


40


. The suction valve


41


is opened with the movement of each piston


24


from top dead center to the bottom dead center, and a refrigerant gas is sucked from both suction chambers


35


and


36


into the operation chambers


25


and


26


.




A plurality of discharge ports


42


are bored in each valve forming body


14


,


16


in such a manner as to penetrate through the valve forming body


14


,


16


and to correspond to each cylinder bore


23


. A discharge valve


43


is formed in each valve forming body


14


,


16


and opens and closes each discharge port


42


. The refrigerant gas inside each operation chamber


25


,


26


is compressed to a predetermined pressure with the movement of each piston


24


from its lower dead point to its upper dead point. It is then discharged into both discharge chambers


38


and


39


by the operation of the discharge valve


43


. Incidentally, opening of the discharge valve


43


is limited by a retainer


44


superposed on each valve forming body


14


,


16


.




Each discharge chamber


38


,


39


is communicated with the external refrigerant circuit


33


described above through a discharge passage


45


, an expansion muffler


46


as a first muffler chamber and a communication passage comprising a delivery passage


47


and an outlet


48


. The expansion muffler


46


constitutes a part of a discharge muffler region, and is an expansion type muffler having a predetermined capacity.




A condenser


49


, an expansion valve


50


and an evaporator


51


are serially connected to the external refrigerant circuit


33


. The condenser


49


cools the high-temperature high-pressure refrigerant gas discharged from the compressor and condenses the gas to the liquid refrigerant. The expansion valve


50


plays the role of a variable throttle, expands the high-temperature high-pressure liquid refrigerant and changes it to a low-temperature low-pressure condition (to the atomized state, for example). The evaporator


51


evaporates the atomized liquid refrigerant by heat-exchange with the air supplied into the passenger compartment.




The valve opening of the expansion valve


50


is controlled on the basis of the temperature detected by a thermosensitive cylinder


52


that is juxtaposed with the evaporator


51


. In consequence, the flow rate of the refrigerant in the external refrigerant circuit


33


is adjusted so that the evaporation condition of the refrigerant in the evaporator


51


has a suitable degree of heating. The refrigerant gas that is evaporated by the evaporator


51


is fed back again into the crank chamber


27


by the compression operation of the compressor through the inlet


32


and the introduction passage


31


, and is used again for compression.




Next, the muffler construction of the double-headed piston type compressor having the construction described above will be explained.




A front side expansion portion


56


is formed integrally with the outside portion of the front side cylinder block


11


as shown in

FIGS. 1 and 2

. A rear side expansion portion


57


is formed integrally with the outside portion of the rear side cylinder block


12


, and is connected to the front side expansion portion


56


when both cylinder blocks


11


and


12


are coupled. A discharge muffler region is defined inside each expansion portion


56


,


57


. The expansion muffler


46


described above and a resonance muffler chamber


58


that is a second muffler chamber constituting a resonance type muffler, are defined in each discharge muffler region, and are open at the joint surfaces of the expansion portions


56


and


57


that oppose each other. When both cylinder blocks


11


and


12


(expansion portions


56


and


57


) are coupled with each other, each muffler


46


,


58


is sealed and each muffler


46


and


58


define an integrated space, respectively.




In order to secure a predetermined capacity, the expansion muffler


46


is extended along the outer wall surface


11


a,


12


a of each cylinder block


11


,


12


in its outer peripheral direction. In this way, the protruding length of the expansion portions


56


and


57


is reduced as much as possible. Because the expansion muffler


46


is so formed as to bridge both expansion portions


56


and


57


to secure the capacity, the protruding length of the expansion portions


56


and


57


can be reduced, too.




The expansion muffler


46


and the resonance muffler


58


are partitioned mutually by partitions


59


and


60


that are coupled with each other when both cylinder blocks


11


and


12


are mutually coupled. Each partition wall


59


,


60


is formed integrally with each cylinder block


11


,


12


when the latter is cast. The resonance muffler


58


has a predetermined capacity and is disposed above the expansion muffler


46


in the vertical direction. The resonance muffler


58


is communicated with the expansion muffler


46


through a communication passage


61


that functions also as a feedback passage. A part of the refrigerant gas passing through the expansion muffler


46


flows into this resonance muffler


58


. However, because the resonance muffler


58


has a dead end, it does not constitute a part of the communication passage of the refrigerant gas from the discharge chambers


38


and


39


to the external refrigerant circuit


33


.




The communication passage


61


, as shown in

FIGS. 1

to


3


, comprises grooves


62


that have a semicircular section and are formed at a substantial center of the coupling surfaces


59




a


,


60




a


of both partitions


59


and


60


. The communication passage


61


is so formed as to secure a predetermined opening area and a predetermined passage length. The capacity of the resonance muffler


58


, the sectional area of opening of the communication passage


61


, and its passage length, are set to appropriate values so that a pressure change, that offsets a specific frequency component in the discharge pulsation (periodical pressure change) of the refrigerant gas inside the expansion muffler


46


, can be generated when a part of the refrigerant gas flowing inside the expansion muffler


46


flows into the resonance muffler


58


. Consequently, the specific frequency components of the discharge pulsation inside the expansion muffler


46


can be damped.




The lubricant that is dispersed in the atomized state also flows into the resonance muffler


58


while being carried by the refrigerant gas. This lubricant adheres to the inner wall surface and condenses into droplets as the refrigerant gas repeatedly impinges against the inner wall surface of the resonance muffler


58


. The condensing lubricant is fed back into the expansion muffler


46


through the communication passage


61


described above.




Next, the reducing operation of the discharge pulsation in the double-headed piston type compressor having the construction described above will be explained.




As the clutch mechanism


22


is engaged, the drive force is transmitted from the car engine E to the drive shaft


19


. Then, each piston


24


starts a reciprocating motion in an interlocking arrangement with the rotation of the swash plate


28


. When each piston


24


starts reciprocating, a series of cycles of suction of the refrigerant gas from each suction chamber


35


,


36


into each operation chamber


25


,


26


, compression inside each operation chamber


25


,


26


and discharge to each discharge chamber


38


,


39


, are started. The refrigerant gases that are discharged to the front side discharge chamber


38


and to the rear side discharge chamber


39


are guided into the expansion muffler


46


through the discharge passage


45


and join together.




In the 10-cylinder type compressor as in this embodiment, the discharge operation is effected ten times per revolution of the swash plate


28


. This discharge operation elevates momentarily the pressure inside the expansion muffler


46


. Consequently, a discharge pulsation, comprising the 10


th


-order frequency component that change ten times per rotation of the swash plate


28


, occurs inside the expansion muffler


46


.





FIG. 4

shows an example of the level of the discharge pulsation measured in the piping arrangement between the compressor and the condenser


49


in the external refrigerant circuit


33


. In the drawing, Example 1 represents the measurement result in the compressor in which the capacity of the resonance muffler


58


is 12 cc, the open diameter of the communication passage


61


is 3.3 mm and the passage length is 4 mm. Example


2


represents the measurement result in the compressor in which the capacity of the resonance muffler


58


is 12 , the open diameter of the communication passage


61


is 4.8 mm and the passage length is 4 mm. A comparative example represents the measurement result in the compressor that is not equipped with the resonance muffler


58


and the communication passage


61


.





FIG. 4

shows that a peak of a large pulsation level exists in around 1,500 rpm, which indicates the numbers of rotation NC of the drive shaft, in the 10


th


-order frequency component of the discharge pulsation in the conventional construction, that is, in the 10-cylinder type compressor equipped with only the expansion muffler


46


(Comparative Example). The 10


th


-order frequency component near 1,500 rpm has a frequency of about 250 Hz, which is substantially coincident with the intrinsic frequency of the external refrigerant circuit


33


. This generates a noise that is different from the engine noise and makes the driver uncomfortable.




In contrast, in the compressors of this embodiment (Examples 1 and 2), peaks exist near 1,500 rpm, but the pulsation level is reduced by about 20% in comparison with the Comparative Example. The pulsation level of the peak at the numbers of rotation other than 1,500 rpm is different between Examples 1 and 2. Therefore, the pulsation level near 1,400 rpm corresponding to the frequency of about 233 Hz, for example, can be reduced effectively by employing the construction of Example 1. The pulsation level near 1,600 to 2,500 rpm corresponding to the frequency of about 266 to 417 Hz can be reduced effectively by employing the construction of Example 2.




Accordingly, this embodiment provides the following effects.




In the compressor according to this embodiment, the expansion muffler


46


and the resonance muffler


58


defined by the partition


59


,


60


are disposed inside the expansion portion


56


,


57


of the cylinder block


11


,


12


. The expansion muffler


46


constitutes a part of the flow passage of the refrigerant gas from the discharge chamber


38


,


39


to the external refrigerant circuit


33


. The resonance muffler


58


is communicated with the expansion muffler


46


through the communication passage


61


while it is independent of the flow passage. The lubricant condensed inside the resonance muffler


58


is fed back into the expansion muffler


46


through the communication passage


61


.




Therefore, the lubricant condensed in the resonance muffler


58


does not stay in the resonance muffler


58


and the capacity of the resonance muffler


58


can be kept constant. In consequence, the pressure change that offsets the components of the intended frequency range in the 10


th


-order frequency component of the discharge pulsation can be generated stably, and the components in the intended frequency range in the discharge pulsation can be damped stably.




Moreover, the communication passage


61


plays the role of feeding back the lubricant condensed in the resonance muffler


58


into the expansion muffler


46


. Therefore, feedback means need not be disposed separately from the communication passage


61


, and the construction can be simplified.




In the compressor according to this embodiment, the capacity of the resonance muffler


58


, the open sectional area of the communication passage


61


and its passage length, are set so that the frequency of the pressure change generated inside the resonance muffler


58


coincides with the resonance frequency of the expansion muffler


46


and has the opposite phase to the discharge pulsation of the expansion muffler


58


.




Consequently, the pressure change that offsets the components of the intended frequency range in the pressure pulsation can be controlled not only by the capacity of the resonance muffler


58


but also by the combination with the set values of the open sectional area of the communication passage


61


and its passage length. Therefore, freedom of design in the expansion muffler


46


and the resonance muffler


58


can be improved, and the sizes of both mufflers


46


and


58


can be reduced.




The frequency of the pressure change occurring in the resonance muffler


58


can be changed by changing the combination of the set values of the capacity of the resonance muffler


58


, the open sectional area of the communication passage


61


and its passage length. Therefore, counter-measures can be taken easily against various frequency components in the discharge pulsation.




In the compressor of this embodiment, the resonance muffler


58


is positioned above the expansion muffler


46


in the gravitational direction (vertical direction).




For this reason, the lubricant condensed inside the resonance muffler


58


can be fed automatically by its own weight into the expansion muffler


46


through the communication passage


61


. In other words, the lubricant condensed inside the resonance muffler


58


can be automatically fed back into the expansion muffler


46


by a simple construction.




In the compressor of this embodiment, the partitions


59


and


60


that define the expansion muffler


46


and the resonance muffler


58


are integrally formed with the front side cylinder block


11


and the rear side cylinder block


12


, respectively, that are so disposed as to oppose each other. The expansion muffler


46


and the resonance muffler


58


are formed when both cylinder blocks


11


and


12


are coupled. The communication passage


61


that communicates both mufflers


46


and


58


comprises the grooves


62


formed on the joint surfaces


59




a


and


60




a


of both partitions


59


and


60


.




Therefore, when both cylinder blocks


11


and


12


are coupled with each other, the expansion muffler


46


and the resonance muffler


58


can be automatically defined. Also, the communication passage


61


can be defined automatically in this case. Therefore, the increase in working steps is not necessary for forming both mufflers


46


and


58


and the communication passage


61


.




When the partitions


59


and


60


for defining both mufflers


46


and


58


are formed integrally with the cylinder block


11


and


12


, other components separate from the cylinder blocks


11


and


12


are not necessary. In consequence, the number of necessary components does not increase.




[Second Embodiment]




The second embodiment of the present invention will be explained primarily with reference to differences from the first embodiment.




In this second embodiment, the resonance muffler


71


that constitutes the second muffler chamber is disposed on the side of the expansion muffler


46


in the gravitational direction (vertical direction) as shown in FIG.


5


. The inner bottom surface


71




a


of this resonance muffler


71


is situated at a position higher than the inner bottom surface


46




a


of the expansion muffler


46


in the gravitational direction (vertical direction). The partition


72


for defining both mufflers


46


and


71


is fabricated in metal sheet separate from each cylinder block


12


(


11


) and is fitted to each cylinder block


12


(


11


) in the gravitational direction (vertical direction). A communication hole


73


, as a communication passage, which functions also as feedback means is formed in the partition


72


at the position corresponding to the inner bottom surface


71




a


of the resonance muffler


71


. (Incidentally, only the cylinder block


12


on the rear side is shown in

FIG. 4.

)




Therefore, this embodiment provides the following effects in addition to the effects brought forth by the first embodiment.




In the compressor according to the second embodiment, the inner bottom surface


71




a


of the resonance muffler


71


is disposed at the position higher than the position of the inner bottom surface


46




a


of the expansion muffler


46


in the gravitational direction (vertical direction). The communication hole


73


is formed in the partition


72


at the position corresponding to the inner bottom surface


71




a.






Therefore, the lubricant condensed inside the resonance muffler


71


reaches, by its own weight, the inner bottom surface


71




a


of the resonance muffler


71


and is further fed back automatically to the expansion muffler


46


through the communication hole


73


. Therefore, the lubricant condensed in the resonance muffler


71


can be automatically fed back to the expansion muffler


46


by a simple construction.




In the compressor of this second embodiment, the partition


72


for partitioning the expansion muffler


46


and the resonance muffler


71


comprises a member that is separate from each cylinder block


11


,


12


.




Therefore, the frequency of the pressure change occurring in the resonance muffler


71


can be easily changed by selecting and fitting the partition


72


having a communication hole


73


having a different open sectional area and/or a passage length. In consequence, the compressor can easily cope with various frequency components in the discharge pulsation.




Incidentally, each of the foregoing embodiments may be modified in the following way.




In the first embodiment, the groove


62


is formed in the joint surface


59




a


,


60




a


of each partition


59


,


60


to form the communication passage


61


. However, the groove


62


may be formed in only either one of the joint surfaces


59




a


and


60




a.






In the first embodiment, the groove


62


on the joint surface


59




a


,


60




a


of each partition


59


,


60


is shaped into the semicircular sectional shape, but it may be shaped into an elliptic sectional shape or a triangular sectional shape, for example.




In the first embodiment, the communication passage


61


is formed on the joint surface


59




a


,


60




a


of each partition


59


,


60


, but it may be formed at a position spaced apart from the joint surface


59




a


,


60




a


of each partition


59


,


60


.




In each of the foregoing embodiments, the expansion muffler


46


and the resonance muffler


58


,


71


are formed in such a manner as to bridge a pair of cylinder blocks


11


and


12


, but they may be formed in either one of the cylinder blocks


11


and


12


.




Each of the foregoing embodiments represents the application of the present invention to the double-headed piston type swash plate compressor used for the car air conditioner. However, the present invention can be applied likewise to the discharge pulsation damping apparatus of a wave cam type compressor, a wobble type compressor, a scroll type compressor, a vane type compressor or a single-headed piston type compressor. The present invention may be further applied to the discharge pulsation damping apparatus of a compressor used for a compressed air feeding apparatus. In this case, the liquid condensed inside the resonance muffler


58


,


71


includes water, for example, besides the lubricant.




While the present invention has been described with reference to specific embodiments chosen for purposes of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.



Claims
  • 1. A discharge pulsation damping apparatus of a compressor including a housing therein, a compression mechanism for sucking a compressive fluid from outside, compressing said compressive fluid and discharging it to a discharge chamber defined inside said housing, a flow passage for guiding said compressive fluid inside said discharge chamber to the outside of said compressor, a discharge muffler region defined at an intermediate part of said flow passage inside said housing, a discharge pulsation damping apparatus of said compressor characterized in that a partition is disposed inside said discharge muffler region in such a manner as to divide said discharge muffler region into a first muffler chamber constituting a part of said flow passage and a second muffler chamber communicated with said first muffler chamber through a communication passage and independent of said flow passage, and feedback means is disposed for feeding back a fluid supplied into said second muffler chamber, while being carried by said compressive fluid and condensed inside said second muffler chamber, into said first muffler chamber.
  • 2. A discharge pulsation damping apparatus of a compressor according to claim 1, wherein the capacity of said second muffler chamber, the open sectional area of said communication passage and the passage length of said communication passage are set to values such that the pulsation occurring in said second muffler chamber coincides with a resonance frequency of said first muffler chamber and has an opposite phase to that of a pulsation inside said first muffler chamber.
  • 3. A discharge pulsation damping apparatus according to claim 2, wherein said housing comprises a plurality of housing constituent members, said partition is formed integrally with a pair of said housing constituent members so disposed as to oppose each other, each of said muffler chambers is defined by joining mutually the pair of said housing constituent members, and said communication passage comprises a groove formed in at least one of the joint surfaces of said partitions in the pair of said housing constituent members.
  • 4. A discharge pulsation damping apparatus of a compressor according to claim 2, wherein said communication passage functions also as said feedback means.
  • 5. A discharge pulsation damping apparatus according to claim 4, wherein said second muffler chamber is disposed at an upper position in a gravitational direction (vertical direction) and said first muffler chamber is disposed at a lower position in the gravitational direction (vertical direction).
  • 6. A discharge pulsation damping apparatus of a compressor according to claim 4, wherein the inner bottom surface of said second muffler chamber is so formed as to be positioned higher than the inner bottom surface of said first muffler chamber in a gravitational direction (vertical direction), and said communication hole is formed at a position corresponding to the position of the inner bottom surface of said second muffler chamber in said partition.
  • 7. A discharge pulsation damping apparatus of a compressor according to claim 1, wherein said communication passage functions also as said feedback means.
  • 8. A discharge pulsation damping apparatus of a compressor according to claim 7, wherein said second muffler chamber is disposed at an upper position in a gravitational direction (vertical direction), and said first muffler chamber is disposed at a lower position in the gravitational direction (vertical direction).
  • 9. A discharge pulsation damping apparatus of a compressor according to claim 7, wherein the inner bottom surface of said second muffler chamber is so formed as to be positioned higher than the inner bottom surface of said first muffler chamber in a gravitational direction (vertical direction), and said communication hole is formed at a position corresponding to the position of the inner bottom surface of said second muffler chamber in said partition.
  • 10. A discharge pulsation damping apparatus according to claim 1, wherein said housing comprises a plurality of housing constituent members, said partition is formed integrally with a pair of said housing constituent members so disposed as to oppose each other, each of said muffler chambers is defined by joining mutually the pair of said housing constituent members, and said communication passage comprises a groove formed in at least one of the joint surfaces of said partitions in the pair of said housing constituent members.
Priority Claims (1)
Number Date Country Kind
11-107719 Apr 1999 JP
US Referenced Citations (9)
Number Name Date Kind
4221544 Ohta Sep 1980
4418443 Fischer Dec 1983
4534710 Higuchi et al. Aug 1985
4960368 Lilie Oct 1990
5046935 Iio et al. Sep 1991
5205719 Childs et al. Apr 1993
5636974 Ikeda et al. Jun 1997
5893706 Kawaguchi et al. Apr 1999
5899670 Ikeda et al. May 1999
Foreign Referenced Citations (5)
Number Date Country
02-55880 Feb 1990 JP
A-10-9134 Jan 1998 JP
A-10-54358 Feb 1998 JP
A-10-89251 Apr 1998 JP
A-10-141220 May 1998 JP