Patent Application
20170167125
Field of the Invention
The present invention relates to a discharge valve device, a reservoir tank device, and a flush toilet.
Description of Related Art
For some time, flush toilets have been known in which a toilet main body is flushed by flush water stored in a reservoir tank device. A discharge valve device is used in this reservoir tank device; as an example of such a discharge valve device, a discharge valve device is used in which a discharge port is opened and closed by raising and lowering a valve body in the vertical direction relative to a discharge port in the flush water tank.
In a known such discharge valve device, a float for applying buoyancy to a valve body is formed as an integral piece with a valve body (e.g., see Patent Document 1 (U.S. Pat. No. 8,079,095)).
However, in a discharge valve device such as that in Patent Document 1, the valve body discharge port release time is essentially fixed at all times, so only a predefined amount of flush water can be supplied to the toilet main body. Because the amount of flush water varies with toilet type, a discharge valve device cannot be applied to other types of toilet.
A discharge valve device capable of adapting to differing toilet types by adjusting the amount of flush water is therefore desired. However, the amount of flush water differs according to toilet type. Therefore when applying such discharge valve devices to a toilet, it is preferable for the flush water amount not to be easily changed by a user or by external interference after the discharge valve device is installed, so the flush water amount can be adjusted to a level appropriate to the type of toilet used.
The present invention was undertaken to resolve the above-described problems, and has the object of providing a discharge valve device capable of adapting to differing types of toilet by adjusting flush water amounts, wherein the flush water amount cannot be easily changed by a user or external interference after installation and adjustment to a flush water amount appropriate to the toilet applied.
The present invention is a discharge valve device attached to a reservoir tank for storing flush water, the discharge valve device being configured to open and close a discharge port disposed on a bottom surface of the reservoir tank, the discharge valve device comprising: a valve body configured to move up and down so as to open and close the discharge port; a float mounted to the valve body, the float being configured to drop in tandem with a lowering of a water level inside the reservoir tank; and a drop start variable timing mechanism attached to the float, the drop start variable timing mechanism being configured to vary a timing at which the valve body starts to drop; wherein the drop start variable timing mechanism includes: a reservoir having a sidewall over an entire circumference on an outer circumference side of the reservoir so that flush water can be stored up to a top end of the sidewall; an adjustment portion configured to set a height from a bottom surface of the reservoir to the top end of the sidewall, the adjustment portion being configured to adjust a flush water amount stored in the reservoir; and wherein the adjustment portion includes: a support device configured to position a height position of the top end of the sidewall relative to the bottom surface of the reservoir; and a lock device configured to prevent the support device from being released to position the height position of the top end of the sidewall relative to the bottom surface of the reservoir.
According to the present invention thus constituted, using a lock device disposed on the adjusting portion, preventing the support device from being released to position the height position up to the top end of the sidewall relative to the bottom surface of the reservoir enables the height of the drop start variable timing mechanism sidewall height to be prevented from being easily changed once the sidewall height is set. Hence the flush water amount cannot be easily changed by a user or by external interference after an installation in which the flush water amount is adjusted to match the type of toilet applied.
In the present invention, the drop start variable timing mechanism includes: an outer cylinder configured to open upward; a cylindrical body configured to be inserted from above into an inside of the outer cylinder, the cylindrical body being affixed to the inside of the outer cylinder; wherein the support device includes: multiple channels at differing height positions, the multiple channels being disposed on a side surface of the outer cylinder; and a raised portion configured to project from a side surface of the cylindrical body outwardly, the raised portion being configured to engage one channel of the multiple channels when the cylindrical body is rotated in a circumferential direction of the cylindrical body; and wherein the lock device prevents the cylindrical body from rotating in the circumferential direction when the raised portion engages in the channel.
According to the present invention thus constituted, rotational movement in the circumferential direction when the raised portion engages in the channel is restricted by the lock device disposed on the adjusting portion, therefore engagement of the projecting portion and the channel is not easily released once the projecting portion and the channel are made to engage and the height of the sidewall is set. Hence the flush water amount cannot be easily changed by a user or by external interference after installation and adjustment of the flush water amount to match the type of toilet applied.
In the present invention, the lock device includes: a vertical channel disposed on the side surface of the outer cylinder; and a protuberance protruding from the side surface of the cylindrical body, the protuberance being configured to be inserted into the vertical channel when the raised portion engages in the channel; and wherein a bottom surface of the protuberance is configured to be sloped upward toward an outside of the protuberance.
According to the present invention thus constituted, the bottom surface of the protuberance is sloped upward toward the outside circumference. When the cylindrical sidewall is inserted from above into the inside of the outer cylinder, the bottom surface of the protuberance is inserted as it slides on the top end of the outer cylinder, thereby facilitating insertion of the sidewall into the outer cylinder.
In the present invention, the discharge valve device may also be disposed on the reservoir tank device.
According to the invention thus constituted, the flush water amount can be prevented from being easily changed by a user or by external interference after installation in which the flush water amount is adjusted to match the type of toilet applied.
In the present invention, a reservoir tank device comprising a discharge valve device may also be disposed on the flush toilet.
According to the invention thus constituted, the flush water amount can be prevented from being easily changed by a user or by external interference after installation in which the flush water amount is adjusted to match the type of toilet applied.
According to the present invention, in a discharge valve device capable of adapting to differing types of toilet by adjusting the flush water amount, the flush water amount can be prevented from being easily changed by a user or by external interference after installation in which the flush water amount is adjusted to match the type of toilet applied.
First, referring to
As shown in
The toilet main body 2 comprises: a bowl 6 for receiving waste; a water conduit 8 for guiding flush water supplied from the reservoir tank device 4 to the bowl 6; and a discharge trap pipe 10, the intake of which is connected to the bottom portion of the bowl 6, for discharging waste in the bowl 6 to an external discharge pipe (not shown).
The bowl 6 comprises: a rim 12 which overhangs on the inside at the top edge of the bowl; a first spout port 14, disposed on the toilet left side of this rim 12, for spouting flush water supplied from the water conduit 8; and a second spout port 16, disposed at a position above the reservoir water surface on the toilet left side, for horizontally spouting flush water supplied from the water conduit 8.
The discharge trap pipe 10 comprises an ascending path extending upward from the intake thereof; and a descending path, extending downward from the end of this ascending path and connected to an external discharge pipe (not shown). Flush water for forming a water sealed state is accumulated from the bowl 6 to the ascending path of the discharge trap pipe 10. Note that stored flush water is referred to as the “reserved water,” and the surface of the reserved water is the reserved water surface.
The flush toilet device 1 is a “wash-down” type of toilet, in which waste is pushed out by the flow effect created by the drop in flush water within the bowl 6. In the flush toilet device 1, flush water spouted from the first spout port 14 forward flushes the bowl 6 as it circulates; furthermore, flush water spouted from the second spout port 16 circulates in a vertical direction, stirring the waste so that it is pushed out to the discharge trap pipe 10. The present invention is not limited to such wash-down type toilets, and may also be applied to other toilet types, such as siphon toilets and the like.
Next, referring to
As shown in
The reservoir tank 18 is made, for example, of ceramic, and is an approximately rectangular vessel, open at the top. The upper opening is normally closed by a ceramic cover 20, for example (see
A lever handle 26 is disposed on the outside surface of the reservoir tank 18. The lever handle 26 turns around the axis of its base portion 26a. In addition, a spindle 28 extending approximately horizontally into the reservoir tank 18 and bent downward at the end into an approximately L shape, is connected on the same shaft as the lever handle 26 rotational shaft. Through rotary operation of the lever handle 26, the spindle 28 rotates toward the front and rear directions as seen in
The tip of the spindle 28 is positioned approximately immediately above the discharge valve device 24. One end of a bead chain 30 serving as a linking member is connected to the tip end of the spindle 28. The other end of this bead chain 30 is connected to a float 48, described below, in the discharge valve device 24.
A discharge port 32 is placed on the bottom surface of the reservoir tank 18; this discharge port 32 communicates with the water conduit 8 (see
A water supply device 22 is disposed inside the reservoir tank 18. The water supply device 22 comprises: a supply pipe 34, a small tank 36, and a supply float 38. The supply pipe 34 is connected to a supply source (not shown) outside the reservoir tank 18, and extends upward from the bottom surface of the reservoir tank 18. At the bottom portion of the supply pipe 34, a supply port 34a for supplying flush water into the reservoir tank 18 is disposed at the bottom portion of the supply pipe 34.
In addition, a diaphragm-type supply valve (not shown) is disposed at the top portion of the supply pipe 34; switching between supplying and stopping the reservoir tank 18 with flush water supplied from the supply pipe 34 is accomplished by this supply valve.
The small tank 36 is an approximately rectangular vessel, and is disposed to be freely attached and detached from the side of the supply pipe 34. A reversible valve (not shown) for opening and closing the opening (not shown) disposed on the bottom surface is placed on the small tank 36. A supply float 38 is disposed inside the small tank 36, and moves up and down in response to the water level inside the small tank 36.
The supply float 38 is connected through a float body 40 to a water supply valve (not shown), and opens and closes the water supply valve by its up and down movement. Specifically, because flush water stored in the small tank 36 is discharged from an opening (not shown) formed on the bottom surface thereof, the supply float 38 drops as the water level inside the small tank 36 drops. The water supply valve is released when the supply float 38 drops, and flush water is supplied into the reservoir tank 18 from the supply port 34a.
Next, referring to
As shown in
The pedestal 44 is disposed essentially directly above the discharge port 32. The pedestal 44 comprises multiple columns 44a, arrayed at a specified interval in a concentric circle around the center of the discharge port 32; the bottom-most portion thereof meshes with the discharge port 32. A discharge space 44c communicating with the discharge port 32 is formed at the bottom portion of the pedestal 44. Flush water is discharged from the discharge port 32 after passing through a discharge space 44c from an opening 44d between column 44a and column 44a.
The discharge valve device 24 comprises a valve body 42, a float 48, and a drop start variable timing mechanism 50. The valve body 42 has a rubber seal 42a, formed in a disk shape, at the bottom surface opposing the discharge port 32. This seal 42a is attached at the bottom of the valve body 42 by a seal support member 42b. This descending pipe rear wall 42b becomes the bottom surface of the valve body 42, and a through hole 42c for discharging flush water in the float 48 is formed at the center thereof.
The float 48 comprises a cylindrical inner cylinder 48a, closed at the top end, and an outer cylinder 48b on the outside of this inner cylinder 48a, left open at the top end; the bottom end of the inner cylinder 48a and the outer cylinder 48b is closed off by a bottom surface 48c; furthermore, the bottom end of the inner cylinder 48a and the outer cylinder 48b is connected to the valve body 42, and is integrally disposed as a single piece with the valve body 42. After the water level inside the reservoir tank 18 drops to a specified height, this float 48 drops in tandem with the water level.
The drop start variable timing mechanism 50 is a buoyancy adjustment mechanism for the float 48, and is installed around and on top of the float 48. The purpose of the drop start variable timing mechanism 50 is to move in tandem with the drop in water level inside the reservoir tank 18 so as to change (make variable) the water level inside the reservoir tank 18 when the valve body 42 and the float 48 start to drop.
The drop start variable timing mechanism 50 comprises a reservoir 52 and an adjustment portion 54. The reservoir 52 is formed in a region around and on top of the float 48. Specifically, the reservoir 52 comprises a donut-shaped vessel, open at the top, formed by the float 48 inner cylinder 48a, the outer cylinder 48b, and the bottom surface 48c. In addition, the reservoir 52 comprises a cylindrical cylindrical body 62, inserted into the outer cylinder 48b from above, fixed to the inside of the outer cylinder 48b, and open at the top and bottom ends. This cylindrical body 62 is formed over the entire circumference of the reservoir 52 as its sidewall, and is able to store flush water up to the top edge of the cylindrical body 62. Thus the reservoir 52 is formed by the inner cylinder 48a of the float 48, the outer cylinder 48b, the bottom surface 48c, and the cylindrical body 62, and forms a water storing area for storing flush water in the internal space formed by those elements (the area around and above the float 48).
As shown in
Also, the drop start variable timing mechanism 50 adjustment portion 54 comprises a lock device having: a vertical channel 68 which penetrates at the side surface of the outer cylinder 48b and extends vertically so as to communicate with a channel 64; and a protuberance 74 protruding from the side surface of the cylindrical body 62 toward the outer circumference. The protuberance 74 is approximately rectangular, and has a left side surface 74a, a right side surface 74b, a front surface 74c, and a bottom surface 74d. The bottom surface 74d is sloped upward from the side surface of the cylindrical body 62 toward the outer circumference side.
As shown in
In the area formed by the float 48 outer cylinder 48b vertical channel 68 and channels 64, a wall 69 is disposed so as to surround this vertical channel 68 and channels 64 and to project horizontally outward. Both sides 69a of this wall 69 extend along the axial direction (up-down direction) of the float 48. The end in the outward direction of this wall 69 is formed at a position further out than the vertical channel 68, channels 64, and raised portion 72 serving as the adjusting portion.
As shown in
Two openings 86 extending in the vertical direction along the guide channels 84 are formed on both sides of one of the guide channels 84 on the guide portion 82. The openings 86 are formed in an essentially rectangular shape. The openings 86 are formed in the guide portion 82, therefore when there is excess flush water over the set stored amount set in the interior of the guide portion 82, that excess flush water can be released from the openings 86. The amount of stored water in the reservoir 52 is thus stable. Also, the wall 69 formed on the outside of the reservoir 52 outer cylinder 48b is inserted into a guide channel 84 extending in the up-down direction on the guide portion 82, so that movement of the valve body 42 and the float 48 in the circumferential direction is restricted.
Here the surface area of the openings 86 is formed so that the flush water level inside the guide portion 82 drops at approximately the same speed as the flush water level inside the reservoir tank 18.
Next, referring to
When the amount of flush water supplied from the reservoir tank 18 is set at a large amount, the difference in the discharge valve device 24 increases between the flush water level (stopped water level) when supply to the reservoir tank 18 is completed, and the above-described dead water level. I.e., a setting is made to the low DWL shown on the left of
Once the water level in the reservoir tank 18 drops to predetermined water level heights WL1, WL2, it then drops in tandem with the subsequent drop in water level, as shown by the hollow arrow in the figure.
The drop start variable timing mechanism 50 enables varying of the timing at which the valve body 42 and float 48 start to drop in tandem with the drop in water level inside the reservoir tank 18. Specifically, the height position of the valve body 42 relative to the water levels WL1, WL2 varies when the valve body 42 and float 48 start to drop. Note that the height position of the valve body 42 relative to the water levels WL1, WL2 is the relative height between the water levels WL1, WL2 and the valve body 42; more specifically, this refers to the distances L1, L2 from the flush water surface to the valve body 42.
Here, as shown in
Therefore by using a discharge valve device 24 according to the present embodiment, the valve body 42 drop start timing can be made variable, so that the discharge port 32 release time can also be varied. Thus the amount of flush water to the toilet can be made variable, and the amount of flush water can be adjusted according to toilet type.
Next, referring to
As shown in
As shown in
In a discharge valve device 24 set to high DWL, the raised portion 72 of the cylindrical body 62 of the reservoir 52 engages with the highest level horizontal channel 106 on the outer cylinder 48b of the float 48, and the projection height of the cylindrical body 62 relative to the outer cylinder 48b is at the very highest position. The amount of flush water discharged from the discharge port 32 is minimized at this time.
As shown in
In a discharge valve device 24 set to low DWL, the raised portion 72 of the cylindrical body 62 of the reservoir 52 engages the lowest level horizontal channel 106 on the outer cylinder 48b of the float 48, and the projection height of the cylindrical body 62 relative to the outer cylinder 48b is at the very lowest position. The amount of flush water discharged from the discharge port 32 is maximized at this time.
Next, referring to
In the discharge valve device 24, a greater amount of flush water is discharged from the discharge port 32 in the low DWL setting than in the high DWL setting. Conversely, a smaller amount of flush water is discharged from the discharge port 32 in the high DWL setting than in the low DWL setting.
Following this, the spindle 28 turns when the lever handle 26 is operated (see
As shown in
Next, as shown in
Also, as shown in
Next, as shown in
Next, as shown in
As described above, using the discharge valve device 24 of the present embodiment, the height position of the valve body 42 relative to the water level when the valve body 42 starts to drop can be changed, thus enabling the timing at which the valve body 42 starts to drop to be varied. By making the timing at which the valve body 42 starts to drop variable, the discharge port 32 release time can be changed, and the amount of water drained from the discharge port 32, i.e., the amount of flush water to the toilet, can be changed. The amount of flush water can thus be adjusted according to toilet type.
Also, the reservoir tank device 4 of the present embodiment comprises a discharge valve device 24, therefore the flush water amount can be adjusted according to toilet type. In addition, the flush toilet device 1 of the present embodiment comprises a reservoir tank device 4, therefore the flush water amount can be adjusted according to toilet type.
Next we explain the operation and effect of a flush toilet in the present embodiment.
In the present embodiment, the protuberance 74 is inserted into the vertical channel 68 with the raised portion 72 engaging channel 64. Thus when an attempt is made to rotate the cylindrical body 62 in the circumferential direction with the raised portion 72 engaging a channel 64, the contact between the protuberance 74 right side surface 74b and the vertical channel 68 restricts that rotational movement of the cylindrical body 62 in the circumferential direction. Thus the drop start variable timing mechanism 50, by causing the raised portion 72 to engage a channel 64, prevents the projection height of the cylindrical body 62 from being easily changed by a user or by external interference once the projection height of the cylindrical body 62 has been set.
Also, the protuberance 74 bottom surface 74d is sloped upward from the side surface of the cylindrical body 62 toward the outer circumference side. Thus when the cylindrical body 62 is inserted into the outer cylinder 48b, the bottom surface 74d of the protuberance 74 disposed on the side surface of the cylindrical body 62 is inserted as the top end of the outer cylinder 48b slides, thereby facilitating insertion of the cylindrical body 62 into the outer cylinder 48b.
We have explained above an embodiment of the art disclosed in the present application, but the art disclosed by the application is not limited to the above.
For example, in the above-described present embodiment, a raised portion 72 is formed on the cylindrical body 62 of the reservoir 52, and channels 64 and vertical channel 68 are formed on the float 48 outer cylinder 48b, but channels and a vertical channel could conversely also be formed on the cylindrical body 62 of the reservoir 52, and a raised portion formed on the outer cylinder 48b of the float 48.
Each element comprised by the above-described embodiments may be combined to the extent technically feasible, and such combinations are also included in the scope of the present invention so long as they include the features of the present invention.
Although the present invention has been explained with reference to specific, preferred embodiments, one of ordinary skill in the art will recognize that modifications and improvements can be made while remaining within the scope and spirit of the present invention. The scope of the present invention is determined solely by appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2015-242823 | Dec 2015 | JP | national |
