The present disclosure relates generally to fluid systems, and more particularly to controlling flow through discharge valves in fluid systems, such as from pressure vessels.
Discharge valves, such as in fire extinguishers, commonly employ a rigid plunger or poppet movable between an open position and a closed position relative to a valve structure. In the closed position the plunger or poppet retains a fluid, e.g., an expellant and a suppressant within a storage vessel. Upon actuation the plunger or poppet moves to the open position, the expellant and suppressant thereby flowing around the rigid plunger or poppet and issuing from the valve structure. Actuation generally requires application of force enough to overcome the force of the expellant within the storage vessel such that the rigid plunger or poppet moves from the closed position to the open position.
In some discharge valves the valve structure and the plunger or poppet can require relatively tight tolerances. The relatively tight tolerances of the valve structure and the rigid plunger or poppet generally operate to limit leakage of the expellant and/or the suppressant through the discharge valve, the expellant and suppressant thereby available for extended periods of time prior to actuation of the discharge valve. The relatively tight tolerances also enable smooth movement of the plunger or poppet within the valve structure upon actuation.
Such systems and methods have generally been suitable for their intended purpose. However, there remains a need in the art for improved valves, pressure vessel assemblies, and methods of making discharge valves and pressure vessel assemblies. The present disclosure provides a solution to this need.
A discharge valve is provided. The discharge value includes a valve body with a bore extending between an inlet and an outlet, a closure seated to the valve body and extending to the bore, and a non-rigid valve member. The non-rigid valve member has an interior and is fixed within the bore between the inlet and the outlet of the valve body. The interior of the non-rigid valve member is in fluid communication with the closure for expansion and contraction of the non-rigid valve member.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the bore has an inlet segment and an outlet segment, the inlet segment of the bore joining the outlet segment of the bore at an intersection within the valve body.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the outlet segment of the bore is orthogonal relative to the inlet segment of the bore.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the outlet segment of the bore is oblique relative to the inlet segment of the bore.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the outlet segment of the bore is coaxial relative to the inlet segment of the bore.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the closure extends in parallel with the outlet segment of the bore, wherein the closure is orthogonal or oblique relative to the inlet segment of the bore.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the non-rigid valve member is formed from an elastomeric material.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the non-rigid valve member has a fixed end and a free end, the fixed end fixed to an interior surface of the bore by the closure, the free end arranged between the closure and the outlet of the bore.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the valve body defines a channel extending between an exterior surface of the valve body and an interior surface of the bore.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the closure has a tube member with a threaded portion and a longitudinally opposite flange portion, the flange portion compressing a portion of the valve member against an interior surface of the bore, the threaded portion extending beyond an exterior surface of the valve body and receiving thereon a seal element.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the closure includes a frangible member, a manually-actuated valve, or an electrically actuated valve.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include an inflation gas impounded within the non-rigid valve member.
In addition to one or more of the features described above, or as an alternative, further embodiments of the discharge valve may include that the non-rigid valve member has first volume and a second volume, the first volume greater than the second volume, the first volume occluding the bore and fluidly separating the inlet from the outlet of the valve body, the second volume not occluding the bore, the inlet in fluid communication with the outlet of the valve body.
A fire extinguisher assembly is also provided. The fire extinguisher assembly includes a pressure vessel with a boss, a discharge valve as described above, and a fire suppressant. The pressure vessel has a chamber and the boss defines a port in communication with the chamber. The discharge valve is fixed to the boss, the inlet of the valve body being in fluid communication with the chamber through the port defined by the boss. The fire suppressant is contained within the chamber of the pressure vessel and the non-rigid valve member occludes the bore such that fire suppressant is retained within the chamber.
In addition to one or more of the features described above, or as an alternative, further embodiments of the fire extinguisher may include that the valve body defines a channel extending between an exterior surface of the valve body and an interior surface of the bore, and that the closure includes a tube member having a threaded portion and a longitudinally opposite flange portion, the flange portion compressing a portion of the valve member against an interior surface of the bore, the threaded portion extending beyond an exterior surface of the valve body and receiving thereon a seal element.
In addition to one or more of the features described above, or as an alternative, further embodiments of the fire extinguisher may include an inflation gas including air impounded within the non-rigid valve member.
In addition to one or more of the features described above, or as an alternative, further embodiments of the fire extinguisher may include an inert inflation gas impounded within the non-rigid valve member.
In addition to one or more of the features described above, or as an alternative, further embodiments of the fire extinguisher may include an inflation gas impounded within the non-rigid valve member, the inflation gas including additional fire suppressant.
A method of making a discharge valve is additionally provided. The method includes defining a bore extending between an inlet and an outlet in a valve body and seating a closure within the valve body such that the closure extends at least partially within the bore. A non-rigid valve member with an interior is then fixed within the bore between the inlet of the valve body and the outlet of the valve body, wherein the seating the closure to the valve body further includes placing the interior of non-rigid valve member in fluid communication with the closure.
Technical effects of the present disclosure include discharge valves which can tolerate loose dimensional tolerances within the valve body relative to discharge valves employing rigid valve members while providing similar (or equivalent) reliability. Technical effects of discharge valves constructed in accordance with the present disclosure also compactness, certain embodiments of discharge valves of the present disclosure having relatively small size relative to flow area in comparison to discharge valves employing rigid valve members.
The following descriptions should not be considered limiting in any way. With reference to the accompanying drawings, like elements are numbered alike:
Reference will now be made to the drawings wherein like reference numerals identify similar structural features or aspects of the subject disclosure. For purposes of explanation and illustration, and not limitation, a partial view of an exemplary embodiment of a discharge valve constructed in accordance with the disclosure is shown in
Referring to
The discharge valve 100 includes a valve body 114, a non-rigid valve member 116, and a closure 118. The valve body 114 defines a bore 120 that extends between an inlet 122 and an outlet 124. The non-rigid valve member 116 has an interior 126 that is variable between a first volume 128 (shown in
With reference to
With continuing reference to
The seal element 148 is arranged to selectively communicate the inflation gas 12 with the external environment 10. In this respect the seal element 148 has a closed position 156 (shown in
The non-rigid valve member 116 includes a resilient body 166 having a wall 168, an aperture 170, a free end 172, and fixed end 174. The wall 168 is formed from an elastomeric material 176, such as rubber, and is configured to conform to the interior surface 134 of the bore 120. The aperture 170 is sized to receive therethrough the tube member 146 such that the tube member 146 can fix a portion of the resilient body 166 bounding the aperture 170 against the interior surface 134 of the bore 120. The fixed end 174 is fixed to the interior surface 134 of the bore 120 by the closure 118. The free end 172 of the non-rigid valve member 116 extends from the fixed end 174 and in the direction of the outlet 124 of the valve body 114. It is contemplated that the resilient body 166 allow the interior 126 of the non-rigid valve member 116 to expand and contract between the first volume 128 (shown in
The inflation gas 12 is impounded within the non-rigid valve member 116 and has a mass selected to seal the bore 120. In certain embodiments the inflation gas 12 includes nitrogen, e.g., compressed air. In accordance with certain embodiments the inflation gas 12 includes an inert gas, e.g., substantially pure nitrogen and/or argon. It is also contemplated that the inflation gas 12 can include an expellant and fire suppressant mixture, e.g., the expellant and fire suppressant mixture 14 (shown in
With reference to
As shown in
With reference to
As shown with box 220, the method 200 also includes seating a closure, e.g., the closure 118 (shown in
As shown with box 230, the method 200 additionally includes fixing a non-rigid valve member, e.g., the non-rigid valve member 116 (shown in
Compressed fluid discharge in pressure vessel assemblies can be controlled using a valve body housing a rigid plunger structure or piston structure. Plunger structures generally require force enough to overcome the pressure of the compressed fluid contained within the pressure vessel, which resists opening of the valve. Piston structures can require less pressure to open as the pressure exerted on the piston structure vents as the piston structure initially moves from the valve seat. Relatively tight tolerances are typically required to provide good sealing and free motion of rigid plunger structures and piston structures. In some valves the rigid plunger structure or piston structure remains within the flow path of the compressed fluid subsequent to actuation, limiting flow rate through the valve.
In embodiments described herein discharge valves employ non-rigid valve members. The non-rigid valve members occlude the bore extending through the valve body when pressurized, the pressurized non-rigid valve member conforming to the interior surfaces and contours within the valve body. Upon actuation the non-rigid valve member contracts, the valve member thereby allowing fluid flow through the valve body. Notably, when pressurized, the non-rigid valve member conforms to the contour of interior of the valve body, the non-rigid valve member thereby accommodating dimensional variation peculiar to the specific valve body. Further, the contraction of the non-rigid valve member upon actuation limits the obstruction that the valve member presents to compressed fluid issuing from the discharge valve upon actuation, allowing the flow area of the discharge valve to be relatively large relative to the size of the valve body.
The term “about” is intended to include the degree of error associated with measurement of the quantity based upon the equipment available at the time of filing the application.
The terminology used herein is for the purpose of describing embodiments only and is not intended to be limiting of the present disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, element components, and/or groups thereof.
While the present disclosure has been described with reference to an exemplary embodiment or embodiments, it will be understood by those skilled in the art that various changes may be made, and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure. In addition, many modifications may be made to adapt a situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the embodiment disclosed as the best mode contemplated for carrying out this present disclosure, but that the present disclosure will include all embodiments falling within the scope of the claims.
This application claims the benefit of U.S. Application No. 62/892,259, filed on Aug. 27, 2019, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/044739 | 8/3/2020 | WO | 00 |
Number | Date | Country | |
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62892259 | Aug 2019 | US |