The discussion below is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
Aspects of the invention relate to a disconnectable mooring system for a vessel, comprising a mooring buoy member and a turret structure mounted in a moonpool of the vessel, the mooring buoy member being anchored to the seabed and having a plurality of passages each adapted to receive a riser, the turret structure having a receptacle for receiving the buoy member and locking device for locking the buoy member in the receptacle, the turret structure accommodating a plurality of conduits to be connected to risers installed in passages of the buoy member, wherein the turret structure is rotatably supported in the moonpool of the vessel by means of at least a bearing assembly mounted above sea level.
A disconnectable mooring system of this type is disclosed in GB-A-2 285 028. In this known mooring system, the mooring buoy member is provided with a centering projection to be received in a receiving entry of the receptacle of the turret structure. This construction requires a relatively accurate prepositioning of the buoy member and the receptacle during a mooring or connection operation. Further, the conduits accommodated in the turret structure need to be aligned with the risers of the buoy member before locking the buoy member in the receptacle. The conduits are terminated in the receptacle by movable sleeves which can be retracted within the receptacle to protect the sealing rings during connecting or disconnecting the buoy member. The movable sleeves need to be sealed with respect to the stationary conduits, resulting in a more complex and vulnerable construction.
In the disconnectable mooring system according to GB-A-2 285 028, the receptacle of the turret structure is located at the level of the vessel keel, wherein all engaging faces of the conduits, receptacle, risers and buoy member are located outside of the turret structure. Inspection of the engaging faces and sealings is impossible when the buoy member is at its location in the receptacle.
U.S. Pat. No. 4,604,961 discloses a disconnectable mooring system for a vessel, wherein the buoy member is provided with a conical outer casing which is received in a turret with a corresponding conical shape. This known mooring system only allows to the connection of one central riser with one central conduit mounted in the moonpool of the vessel. The bearing assembly rotatably supporting the turret in the moonpool is located below sea level. Further, the buoy member supports the locking device for locking the buoy member in the receptacle. This means that the bearing assembly and locking device with its operating mechanism are continuously exposed to the seawater environment.
This Summary and the Abstract are provided to introduce some concepts in a simplified form that are further described below in the Detailed Description. The Summary and Abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter. In addition, the description herein provided and the claimed subject matter should not be interpreted as being directed to addressing any of the short-comings discussed in the Background.
A disconnectable mooring system includes a buoy member that is provided with a conical outer casing and a receptacle of the turret structure has a cone shape corresponding to the conical outer casing of the buoy member. The turret structure includes a turntable carrying conduits to be connected to the risers, wherein the turntable is supported on a bearing assembly in a manner allowing rotation with respect to the turret structure to align the conduits with the risers when the buoy member is received and locked in the receptacle of the turret structure.
In this manner a disconnectable mooring system is obtained, wherein the mooring operation is relatively simple as the conical outer casing of the buoy member allows an easy gradual positioning of the buoy member in the cone shape of the receptacle of the turret structure. As the turntable supports the conduits, the buoy member can be locked in the receptacle and the conduits can be aligned with the risers by rotation of the turntable. With the disconnectable mooring system the mooring operation of the vessel on the mooring buoy member requires a restricted time only.
Each conduit may comprise a lower part movable with respect to the turret structure to align the lower part with the corresponding riser. This embodiment compensates for tolerances in pitch and radial position of the risers and conduits. As an alternative this embodiment can be used without a rotatable turntable. In that case a rough prepositioning of the turret structure and turntable with respect to the buoy member will be used. The accuracy of the prepositioning will depend on the range within which the conduits are movable with respect to the risers.
According to an embodiment of the invention, the buoy member includes an upper end with an annular locking shoulder adapted to cooperate with the locking device of the turret, said locking device comprising a plurality of locking fingers distributed around the annular locking shoulder, each locking finger being movable by means of an operating mechanism, for example an actuator such as a hydraulic actuator, between a locking position engaging the annular locking shoulder and a rest position in which the annular locking shoulder can pass the locking fingers, wherein said operating mechanism can be mounted in the turret structure. In this manner the operating mechanism is protected from the seawater environment when the buoy member is received and locked in the receptacle of the turret structure.
According to an embodiment each riser is supported in the buoy member by means of a support which is movable up and down between a rest position and a work position, wherein each riser is provided with a connection flange which is located below the upper end of the buoy member in the support rest position and projects out of the upper end of the buoy member in the support work position. In this manner the connection flanges of the risers are protected by the upper end of the buoy member during a connection/disconnection operation.
In a further embodiment of the invention, a sealing device is provided between the buoy member and the receptacle cone of the turret structure to seal the inner side of the turret structure against seawater ingress when the buoy member is received and locked in the receptacle cone, wherein the passages and installed risers are located within the sealing device and are accessible through the turret structure when the buoy member is received and locked in the receptacle of the turret structure. This embodiment allows access to the risers and conduits located in the turret structure, so that the connection flanges can be prepared for coupling in order to guarantee a fully sealed coupling. Moreover, in case passages are still available for future installation of further risers, these risers can be installed while maintaining the buoy member in the locked position in the receptacle of the turret structure so that production through already installed production risers need not be interrupted.
Other aspects of the invention include a turret structure and buoy member to be used in the disconnectable mooring system.
Moreover, another aspect of the invention provides a vessel comprising such a turret structure.
Finally, a method for connecting a vessel to a mooring buoy member is provided. The vessel includes a turret structure having a receptacle for receiving the buoy member and a locking device for locking the buoy member in the receptacle, the mooring buoy member being anchored to the seabed and having a plurality of passages each adapted to receive a riser, the turret structure accommodating a plurality of conduits to be connected to risers installed in passages of the buoy member, wherein the buoy member is pulled into the receptacle cone and the locking device is activated to lock the buoy member in the receptacle cone. After locking the buoy member in the receptacle cone, the conduits are aligned with the corresponding risers by rotating a turntable carrying the conduits.
Aspects of the invention will now be explained in more detail with reference to the drawings schematically showing two embodiments of the disconnectable mooring system.
The disconnectable mooring system comprises a mooring buoy member 2 and a turret structure 3 mounted in a moonpool 4 of the vessel 1. The buoy member 2 is designed for a submerged floating equilibrium at a predetermined level below seawater level, wherein the buoyancy capacity of the buoy member 2 is sufficient to accommodate the load of risers and mooring lines connected to the buoy member 2. The buoy member 2 is anchored to the seabed in a usual manner by mooring lines 5, two of which are shown in
The buoy member 2 includes a conical outer casing 8 and a central cylinder 9 accommodating the passages 6 and installed risers 7. The central cylinder 9 projects upwardly with respect to the outer casing 8 and supports a locking ring 10 with a locking shoulder 11 at its upper end. The locking ring 10 and locking shoulder 11 are shown in more detail in
The moonpool 4 is provided by means of a casing 13 mounted in the vessel 1, for example in its bow portion. As shown in
The turret structure 3 comprises a top section 18, a central cylindrical section 19 and a bottom section 20 made as a receptacle cone. The shape of the receptacle cone 20 corresponds to the cone shape of the conical outer casing 8 of the buoy member 2 so that the buoy member 2 can be fittingly received within the receptacle cone 20 of the turret structure 3. In this manner the buoy member 2 will be aligned with the axis of turret structure 3 during the connection operation as will be described later.
In the embodiment shown, the turret structure 3 further comprises a multi-deck turntable 21 carrying a number of conduits 22 which extend downwardly from the turntable 21 into the turret structure 3. As an alternative the turntable 21 may comprise a single deck only. The conduits 22 are arranged such that their pitch and radial distance from the axis of the turret structure 3 correspond to the same of the passages 6 and risers 7. At the lower end the conduits 22 are terminated by termination structures including a connection flange. A swivel 21A is mounted on the turntable 21 connecting at least some of the conduits 22 to piping of the vessel 1 not further shown. Some conduits 22 can be commingled prior to entering the swivel 21A. The turntable 21 is supported on the main bearing assembly 16 in a manner allowing rotation with respect to the turret structure 3. In this manner, the conduits 22 can be aligned with the installed risers 7 or passages 6 when the buoy member 2 is received and locked in the receptacle cone 20 of the turret structure 3.
As shown in more detail in
The turntable 21 supports a motor 27 as drive means to rotate the turntable 21 with respect to the turret structure 3. This motor 27 drives a pinion 28 engaging a tooth rack 29 which is mounted on the inner side of the third movable part 26 of the main bearing assembly 16. At the lower end the turret structure 3 is supported by a lower radial sliding bearing 30 (
The buoy member 2 is locked in the receptacle cone 20 by means of the locking ring 10 with its annular locking shoulder 11 through cooperation with locking devices 31 mounted in the central cylindrical section 19 of the turret structure 3. These locking devices 31 are schematically shown in more detail in
This operating mechanism 34 is shown in more detail in
In the embodiment illustrated in
The disconnectable mooring system described above is used in the following manner for mooring the vessel 1. The mooring buoy member 2 is floating at the predetermined equilibrium depth below seawater level with all mooring lines 5 fully installed. Prior to arrival of the vessel 1, all or some risers 7 are installed, so that the buoy member 2 is ready for retrieval into the vessel 1 at its arrival. Upon arrival of the vessel 1 at the location of the submerged buoy member 2, a hoist chain 40 is picked up by the vessel 1 in a suitable manner. As known per se, the hoist chain 40 is connected by a suitable cable to a floater not shown to pick up the hoist chain. When it has been picked up, the hoist chain 40 is connected to a tensioning system or wildcat winch unit 41, which is mounted in the turntable 21. This situation is schematically shown in
During a pull-in operation the tensioning system 41 ensures that the buoy member 2 is pulled against the receptacle cone 20 of the turret structure 3 by a predetermined tension load. This load ensures that a seal 42 provided on the buoy member 2 is pressed against the receptacle cone 20 with a predetermined force so that the inner side of the turret structure 3 above the seal 42 is sealed and ingress of seawater is prevented. In the embodiment shown the seal 42 can be used more than once. It is also possible to use a disposable seal means. Further, it is noted that the receptacle cone 20 can be provided with a seal means or both the buoy member and receptacle cone.
Once the buoy member 2 is in its position within the receptacle cone 20, the operating mechanisms 34 of the locking fingers 32 are activated to lock the buoy member 2 within the receptacle cone 20. When all locking fingers 32 have engaged the annular locking shoulder 11, the operating mechanisms 34 are switched into the passive holding mode by bringing the locking member 39 in the position of
The buoy member 2 is provided with a central guide tube 43 for the hoist chain 40 and this central guide tube is provided with an annular flange 44 at its lower end as shown in more detail in
As can be seen in
When the buoy member 2 is fully locked in its position in the receptacle cone 20, seawater which is trapped inside the turret structure 3 can be disposed to the sea by starting a bilge pump (not shown) which is mounted in the turret structure. A further pump can be provided to dispose of any seawater leaked through the sealing provisions described above.
During the pull-in operation, the cooperation between the conical outer casing 8 of the buoy member 2 and the receptacle cone 20 will automatically guarantee an axially aligned position of the buoy member 2 with respect to the axis of the turret structure 3. However, it is not necessary to align the passages 6 or installed risers 7 of the buoy member 2 with the conduits 22 accommodated in the turret structure 3. The buoy member 2 can be randomly positioned with respect to the conduits 22. When the buoy member 2 is locked in the receptacle cone 20, the conduits 22 can be aligned with the passages 6 and any installed risers 7 by rotating the turntable 21 until corresponding conduits 22 are opposite of corresponding risers 7. After aligning the conduits 22 and risers 7, the physical connections between termination structures 50 and 51 of the conduits 22 and risers 7 respectively, can be made. These termination structures may comprise valves to close and open the conduits and risers.
As can be seen in
Before making the physical connections between risers and conduits, the connection flanges 52, 53 can be prepared to guarantee a fully sealed connection. Each riser 7 is supported on the riser connection deck 12 by a support 54 as shown in
As an alternative the lower ends of the conduits 22 can be movable up and down between a rest position and work position to allow coupling of the connection flanges 52, 53. As a further alternative it is possible that one or both of the termination structures 50, 51 comprises a line connector which can be remotely operated. Such a line connector provides movability up and down of the connection flanges 52 and/or 53. The line connectors can be made as flowline connectors or electro/hydraulic/pneumatic line connectors depending on the type of the corresponding riser. Further the line connector may include remotely or automatically operated shutoff valves. It is noted that the line connectors can be operated individually or as a group.
However, such a construction requires a movable part sealed with respect to the fluid or gas transporting riser or conduit. Therefore, movement of the complete riser 7 or conduit lower end is preferred. In a still further alternative embodiment the risers 7 and/or conduit lower ends can be moved up and down in groups of risers or conduits or all together to make the physical connections between the connection flanges 52, 53.
It is noted that the inner side of the turret structure can be filled with nitrogen gas and/or mechanical ventilation can be provided for prevention of explosion risks in any desired manner known per se. As can be seen in
For disconnecting the buoy member 2 from the turret structure 3, the production must be stopped and in case the termination structures 50, 51 include valves, these valves must be closed. Any fluids and gasses that may release after disconnection have to be drained in advance. The jacks 55 are operated to lower the risers 7 to their rest position of
To allow the buoy member 2 to be lowered by the tensioning system 41, the locking fingers 32 can also be unlocked by means of the fail-safe mechanism 36 as described above. In case of unforeseen conditions the buoy member 2 can be lowered in an uncontrolled manner, wherein the tensioning system 41 is not used.
In the embodiment shown the movability of the lower parts 56 is obtained by means of an intermediate part comprising two swivel joints 57 and two bend parts 58. It will be understood that other constructions are possible to obtain the required flexibility of the conduits. As indicated in the cross-section of FIG. IX the lower part can be moved along an angle of approximately 45° to the left (full lines) and right (dashed lines) from its position aligned with the conduit upper parts. This angle is only an example and other ranges of movability are of course possible.
In case of an embodiment wherein the turntable and turret structure are one assembly, a rough prepositioning of the turret structure with respect to the buoy member 2 is necessary during a mooring operation. This prepositioning is possible by orienting the vessel 1 with respect to the buoy member 2 and/or rotating the turret structure 3 and turntable 21 by the drive means with respect to the vessel 1. When the buoy member 2 is received and locked in the receptacle cone 20, a final alignment is obtained by moving the lower parts 56.
It is noted that the features of the disconnectable mooring system described can be applied independently in different types of mooring systems. For example, the movable support of the risers can be applied independent of the use of a rotatable turntable and/or the locking means and/or the arrangement of the termination structures in the turret structure.
Although the subject matter has been described in language directed to specific environments, structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not limited to the environments, specific features or acts described above as has been held by the courts. Rather, the environments, specific features and acts described above are disclosed as example forms of implementing the claims. In addition, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the in ventive concepts described herein.
Number | Date | Country | Kind |
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06100052 | Jan 2006 | EP | regional |
Number | Name | Date | Kind |
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4604961 | Ortloff | Aug 1986 | A |
4892495 | Svensen | Jan 1990 | A |
5363789 | Laurie et al. | Nov 1994 | A |
5431589 | Corona | Jul 1995 | A |
5823131 | Boatman et al. | Oct 1998 | A |
Number | Date | Country |
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2285028 | Jun 1995 | GB |
Number | Date | Country | |
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20070155259 A1 | Jul 2007 | US |