Patent Application
20240099547
The subject matter of the present disclosure relates generally to dishwasher appliances, and more particularly to fluid circulation systems within dishwasher appliances and related methods.
Dishwasher appliances generally include a tub that defines a wash compartment. Rack assemblies can be mounted within the wash chamber of the tub for receipt of articles for washing. Spray assemblies within the wash chamber can apply or direct wash fluid towards articles disposed within the rack assemblies in order to clean such articles. Multiple spray assemblies can be provided including, e.g., a lower spray arm assembly mounted to the tub at a bottom of the wash chamber, a mid-level spray arm assembly mounted to one of the rack assemblies, or an upper spray assembly mounted to the tub at a top of the wash chamber.
Dishwasher appliances further typically include a fluid circulation system which is in fluid communication with the spray assemblies for circulating fluid to the spray assemblies. The fluid circulation system may be selectively operable in one of two or more various modes based at least in part on a position of a diverter. Some dishwasher appliances utilize a detection of water pressure within a sump to determine the position of the diverter and thereby determine which operating mode, e.g., upper rack mode lower rack mode, or dual rack mode, is active.
However, such position sensors are susceptible to misreadings, inaccurate determinations, and the like. For instance, accurate measurements of water pressure within the sump depends on a specific amount of water while operating the pump at a specific speed to determine a position of the diverter. Pumping a low amount of water at a high speed can give false readings on the position of the diverter, as one example.
Accordingly, improved methods of operating a dishwasher appliance or determining a position of a diverter in a dishwashing appliance are desired. In particular, methods that guarantee accurate pressure readings would be advantageous.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one exemplary aspect of the present disclosure, a method of determining a position of a diverter of a fluid circulation system in a dishwasher appliance is provided. The method may include determining a total amount of water supplied to the dishwasher appliance; activating a pump at a predetermined speed in response to determining the total amount of water supplied to the dishwasher appliance, the predetermined speed being based on the determined total amount of water; measuring a fluid pressure of an amount of sump water provided within a sump of the dishwasher appliance after activating the pump at the predetermined speed, the amount of sump water being at least part of the total amount of water; and determining a position of the diverter in response to measuring the fluid pressure of the amount of sump water, the position of the diverter being dependent on the measured fluid pressure.
In another exemplary aspect of the present disclosure, a dishwasher appliance is provided. The dishwasher appliance may include a wash chamber selectively receiving articles for washing; a sump provided in fluid communication with the wash chamber via a fluid circulation system; a pump fluidly connected with the sump; a diverter provided in the fluid circulation system; and a controller operably connected with the pump, the controller configured to perform a locating operation. The locating operation may include determining a total amount of water supplied to the dishwasher appliance; activating the pump at a predetermined speed in response to determining the total amount of water supplied to the dishwasher appliance, the predetermined speed being based on the determined total amount of water; measuring a fluid pressure of an amount of sump water provided within the sump of the dishwasher appliance after activating the pump at the predetermined speed, the amount of sump water being at least part of the total amount of water; and determining a position of the diverter in response to measuring the fluid pressure of the amount of sump water, the position of the diverter being dependent on the measured fluid pressure.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the terms “first,” “second,” and “third” may be used interchangeably to distinguish one component from another and are not intended to signify location or importance of the individual components. The terms “includes” and “including” are intended to be inclusive in a manner similar to the term “comprising.” Similarly, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). In addition, here and throughout the specification and claims, range limitations may be combined or interchanged. Such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. For example, all ranges disclosed herein are inclusive of the endpoints, and the endpoints are independently combinable with each other. The singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “generally,” “about,” “approximately,” and “substantially,” are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value, or the precision of the methods or machines for constructing or manufacturing the components or systems. For example, the approximating language may refer to being within a 10 percent margin, i.e., including values within ten percent greater or less than the stated value. In this regard, for example, when used in the context of an angle or direction, such terms include within ten degrees greater or less than the stated angle or direction, e.g., “generally vertical” includes forming an angle of up to ten degrees in any direction, e.g., clockwise or counterclockwise, with the vertical direction V.
The word “exemplary” is used herein to mean “serving as an example, instance, or illustration.” In addition, references to “an embodiment” or “one embodiment” does not necessarily refer to the same embodiment, although it may. Any implementation described herein as “exemplary” or “an embodiment” is not necessarily to be construed as preferred or advantageous over other implementations. Moreover, each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Upper and lower guide rails 124, 126 are mounted on tub side walls 128 and accommodate roller-equipped rack assemblies 130 and 132. Each of the rack assemblies 130, 132 is fabricated into lattice structures including a plurality of elongated members 134 (for clarity of illustration, not all elongated members making up assemblies 130 and 132 are shown in
The dishwasher appliance 100 further includes a lower spray-arm assembly 144 that is rotatably mounted within a lower region 146 of the wash chamber 106 and above a bottom wall 142 of the tub 104 so as to rotate in relatively close proximity to rack assembly 132. A mid-level spray-arm assembly 148 is located in an upper region 147 of the wash chamber 106 and may be located in close proximity to upper rack 130. Additionally, an upper spray assembly 150 may be located above the upper rack 130.
Each spray assembly 144, 148, 150 may include a spray arm or other sprayer and a conduit in fluid communication with the sprayer. For example, mid-level spray-arm assembly 148 may include a spray arm 160 and a conduit 162. Lower spray-arm assembly 144 may include a spray arm 164 and a conduit 166. Additionally or alternatively, upper spray assembly 150 may include a spray head 170 and a conduit 172 in fluid communication with the spray head 170. Each spray assembly 144, 148, 150 may include an arrangement of discharge ports or orifices for directing washing liquid received from a diverter 300 (described below) onto dishes or other articles located in rack assemblies 130 and 132. The arrangement of the discharge ports in spray-arm assemblies 144 and 148 provides a rotational force by virtue of washing fluid flowing through the discharge ports. The resultant rotation of the spray-arm assemblies 144 and 148 and the operation thereof using fluid from diverter 300 provides coverage of dishes and other dishwasher contents with a washing spray. Other configurations of spray assemblies may be used as well. For example, dishwasher 100 may have additional spray assemblies for cleaning silverware, for scouring casserole dishes, for spraying pots and pans, for cleaning bottles, etc.
The lower and mid-level spray-arm assemblies 144, 148 and the upper spray assembly 150 are part of a fluid circulation system 152 for circulating fluid in the dishwasher appliance 100. The fluid circulation system 152 may also include various components for receiving fluid from the wash chamber 106, filtering the fluid, and flowing the fluid to the various spray assemblies such as the lower and mid-level spray-arm assemblies 144, 148 and the upper spray assembly 150.
Each spray assembly 144, 148, 150 may receive an independent stream of fluid, may be stationary, or may be configured to rotate in one or both directions. For example, a single spray arm may have multiple sets of discharge ports, each set receiving wash fluid from a different fluid conduit, and each set being configured to spray in opposite directions and impart opposite rotational forces on the spray arm. In order to avoid stalling the rotation of such a spray arm, wash fluid is typically only supplied to one of the sets of discharge ports at a time.
The dishwasher appliance 100 is further equipped with a controller 137 to regulate operation of the dishwasher appliance 100. The controller may include one or more memory devices and one or more microprocessors, such as general or special purpose microprocessors operable to execute programming instructions or micro-control code associated with a cleaning cycle. The memory may represent random access memory such as DRAM, or read only memory such as ROM or FLASH. In one embodiment, the processor executes programming instructions stored in memory. The memory may be a separate component from the processor or may be included onboard within the processor.
The controller 137 may be positioned in a variety of locations throughout dishwasher appliance 100. In the illustrated embodiment, the controller 137 is located within a control panel area 121 of door 120 as shown in
It should be appreciated that the invention is not limited to any particular style, model, or configuration of dishwasher. The exemplary embodiment depicted in
Referring now to
Sump 200 may additionally include a skirt 209. The skirt 209 may extend from the sidewall 204, such as from the top end 206, away from the chamber 202 and away from a filter 250 disposed at least partially within the chamber 202 (as discussed herein). For example, the skirt 209 may extend generally perpendicularly to sidewall 204 or generally radially from the sidewall 204. As noted above, generally perpendicular is understood to include forming an angle within ten degrees of perpendicular, e.g., from eighty degrees to one hundred degrees, similarly, generally radial includes within ten degrees of radial. Fluid flowing into the chamber 202 may flow along skirt 209 until the skirt 209 reaches the sidewall 204, and the fluid may then flow into the chamber 202. Skirt 209 may, for example, be mounted to bottom wall 142.
System 152 may further include a pump 210 which provides pressurized fluid flow to a diverter 300 via a conduit 220. Pump 210 may include an impeller 212 which is disposed within the chamber 202. In some embodiments, the impeller 212 may be enclosed within a housing 211, and the housing 211 may include an intake 213 for drawing fluid into pump 210, e.g., to the impeller 212. Pump 210 may further include a motor 214 and a shaft 216 which connects the motor 214 and impeller 212. For example, the motor 214 may be disposed within the chamber 202 and may be hermetically sealed to prevent damage thereto from fluids within the chamber 202. Additionally or alternatively, the shaft 216 may extend through the base wall 208, and the motor 214 may be external to the chamber 202. Impeller 212 may spin within the chamber 202 when activated by the motor 214 to influence the flow of fluid within the chamber 202. Accordingly, fluid provided within sump 200 may be pumped via pump 210 to one or more of spray assemblies 144, 148, and 150 (e.g., in a direction as indicated by arrow 1000 in
Dishwashing appliance 100 may include a pressure sensor, e.g., a pressure transducer 260, fluidly connected with sump 200 and configured to measure a pressure within the chamber 202 of the sump, e.g., corresponding to a fluid level within the sump 200. For example, more than one fluid level may, in some embodiments, be found within the chamber 200. In other embodiments, only one fluid level may be present in the chamber 202. The pressure sensor 260 may be configured to sense or measure a pressure corresponding to the first fluid level. For example, the pressure sensor may be positioned proximate the bottom end 205 of the sidewall 204 to measure a pressure generally corresponding to a height of the fluid between the bottom end 205 and the top end 206. One or more wires 262 may extend from the pressure sensor 260, e.g., to the controller 137. When the pressure sensor 260 is positioned outside of the sump 200 as shown, the wires 262 do not need to extend through a wall, e.g., one or both of the base wall 208 and sidewall 204, of the sump 200, thereby reducing possible leakage points by which fluid may escape from the sump 200.
For this exemplary embodiment, diverter 300 includes a plurality of outlet ports (e.g., shown in
By way of example, first outlet port 304 may be fluidly connected with upper spray assembly 150 and lower spray arm assembly 144 and second outlet port 306 may be fluidly connected with mid-level spray arm assembly 148. Other spray assemblies and connection configurations may be used as well. As such, the rotation of valve 310 in passive diverter 300 may be used to selectively place pump 210 in fluid communication with spray assemblies 144, 148, or 150 by way of outlet ports 304 and 306, as described in an exemplary embodiment below. Diverter 300 may also include multiple apertures 312 that allow for fastening diverter 300 to sump 200 of wash tub 104.
Passive diverter 300 may be constructed from or otherwise include a housing 314 that includes a first portion 318 and a second portion 320. An O-ring may provide a fluid seal therebetween. Housing 314 may define a chamber into which fluid flows through its fluid inlet 302. The chamber may also define a fluid outlet. In this manner, the chamber may provide fluid communication into the chamber through the fluid inlet 302 and out of the chamber through the fluid outlet to one or more of the outlet ports 304, 306. Additionally or alternatively, valve 310 may be at least partially positioned within the chamber. For instance, a disk 356 (described below) may be received within the chamber of housing 314. Accordingly, fluid introduced to the chamber (e.g., via fluid inlet 302) may fluidly interact with valve 310 before exiting the chamber (e.g., via one or more of outputs 304 and 306).
Valve 310 may be positioned within the fluid outlet of the chamber and may be defined with respect to the axial direction A, the radial direction R, and the circumferential direction C (see, e.g.,
Valve 310 may be movable along the axial direction A (or along axis A-A, which is parallel to the axial direction A) between a first position and a second position. Movement of valve 310 back and forth between the first position and the second position may be provided by two opposing forces: i) a flow of water passing through diverter 300 that is counteracted by ii) gravity. More particularly, when pump 210 is off, gravity may force valve 310 downward along axis A-A to the first position. Conversely, when there is a sufficient flow of fluid F through diverter 300, the momentum of fluid exiting the chamber through the fluid outlet of housing 314 will impact valve 310. As the fluid passes through apertures 372, 374, 376, 378 to exit diverter 300 through one (or more) of the outlet ports 304, 306, this momentum overcomes the force provided by gravity so as to shift valve 310 along axial direction A away from diverter bottom 320 towards diverter top 318 to the second position.
As noted above, disk 356 of valve 310 may include a plurality of apertures 372, 374, 376, 378 which may be selectively placed in fluid communication with one or more outlet ports 304, 306 to provide fluid flow to spray assemblies 144, 148, and 150. For example, as shown in the illustrated embodiment of
Notably, this geometry of outlet ports 304, 306 and apertures 372, 374, 376, 378 provides three modes of operation wherein disk 356 is configured to rotate (e.g., in 120 degree increments). This rotation may be achieved by using three cams along with three upper and three lower guide elements configured to provide a set increment or amount (e.g., 120 degrees) of rotation about the axial direction. This operation is shown schematically in
Similarly, disk 356 may be rotated within housing 314 to a second angular position 422, which is 120 degrees from the first angular position 420. Second angular position 422 may correspond to a dual-spray configuration. In detail, aperture 372 may be in fluid communication with fluid outlet port 304 and aperture 378 may be in fluid communication with fluid outlet port 306, while apertures 374 and 376 are blocked. In the second angular position, aperture 372 may be aligned with outlet port 304 along the axial direction A and aperture 378 may be aligned with outlet port 306 along the axial direction A while each of apertures 374 and 376 are circumferentially offset from each of outlet ports 304 and 306. In this manner, a flow of fluid from pump 210 is supplied to multiple spray assemblies (e.g., 144 and 148). When disk 356 is rotated another 120 degrees to a third angular position 424, aperture 374 may be in fluid communication with fluid outlet port 306, but apertures 372, 376, and 378 are blocked, as is fluid outlet port 304. In detail, in the third angular position, aperture 374 may be aligned with outlet port 306 along the axial direction A while each of apertures 372, 376, and 378 are circumferentially offset from each of outlet ports 304 and 306. In this manner, a flow of fluid from pump 210 is supplied only to one spray assembly (e.g., 144 or 148). Finally, when disk 356 is rotated another 120 degrees, disk 356 has returned to its first angular position 420, and the initial single-spray operation is resumed. As such, passive diverter 300 may be used to selectively provide fluid flow from pump 210 through outlet ports 304 and 306 in three operating modes.
Referring now to
At 506, method 500 may include taking a pressure reading. For instance, the pressure reading may be taken after the predetermined amount of time has elapsed. In detail, a pressure sensor (e.g., pressure sensor 260) may be provided to measure a pressure (e.g., in mmH2O) within a sump (e.g., sump 200). The measured pressure may be noted or stored within a memory of the dishwasher appliance. For instance, the measured pressure may be stored in an array format (e.g., at 508).
At step 508, for instance, the measured pressure may be stored within the memory as a variable within an array (e.g., as ‘x’ in an array of [x, y, z]). Each pressure taken may be added to the front of the array. For example, the first measured pressure as x is moved to the middle position within the array when a second measured pressure is provided. In detail, if the second measured pressure is y, the array may be shifted to [y, x, z]. Subsequently, if a third measured pressure is z, the array may be shifted to [z, y, x]. Accordingly, each measured pressure associated with a rotational position of the diverter may be ascertained according to its position within the array, and a required number of pump activations may be determined to reach a desired position.
According to some embodiments, the measured pressure may be compared against a database or table of stored pressure levels. The stored pressure levels may correspond to the rotational position of the diverter. In detail, the measured pressure may be compared against a table to infer whether the diverter is in a first position, a second position, or a third position. As described above, the first, second, and third positions may correspond to a single-spray or a dual spray configuration.
According to some embodiments, steps 502 through 508 may be repeated. For instance, after storing the first measured pressure (e.g., in the array format), the pump may be deactivated. When fluid is not flowing due to the pumping action, a disk (e.g., disk 356) of diverter may be returned to a first position. Upon being returned to the first position, the disk may be rotated 120 degrees from the previous position. The pump may be reactivated and after the predetermined amount of time has elapsed, the pressure sensor may determine the pressure within the sump. The measured pressure may thus be added to the previously stored array. At this point, the array may include the second measured pressure followed by the first measured pressure. The method 500 may be repeated a third time to determine a third measured pressure, which may then be added to the array (e.g., in front of the second measured pressure).
At step 510, the method may include determining (e.g., ascertaining or estimating) that the diverter is in the correct position for a desired washing operation. In detail, a selected washing operation may require a dual-spray action (e.g., requiring each of a bottom spray arm assembly and a middle spray arm assembly). Thus, the method may determine whether the diverter (e.g., the disk) is in the proper position to perform the dual-spray action (e.g., the second position, or home position). Using the stored array of measured pressures, the controller may determine a position of the diverter disk according to the measured pressure. Once the diverter is determined to be in the correct position, the washing operation may commence.
Referring now to
At step 604, method 600 may include activating the pump at a predetermined speed in response to determining the total amount of water supplied to the appliance. The predetermined speed may be based on the determined total amount of water. In detail, the total amount of water supplied to the appliance may be stored according to an amount (e.g., 0.80 gallons, 0.90 gallons, 1.00 gallons, etc.), or a percentage of maximum (e.g., 80% full, 90% full, 100% full, etc.). A corresponding operational speed of the pump may thus be correlated with the total amount of water supplied to the appliance. According to at least some embodiments, the operational speed of the pump is directly proportional to the total amount of water supplied to the appliance.
The predetermined speed of the pump may include a plurality of speeds. For instance, the plurality of speeds may include a first speed corresponding to a first amount of water, a second speed corresponding to a second amount of water, and a third speed corresponding to a third amount of water. The second speed may be greater than the first speed (e.g., when the second amount of water is greater than the first amount of water), while the third speed may be greater than the second speed (e.g., when the third amount of water is greater than the second amount of water). It should be understood that more or fewer speeds may be provided, stored, or incorporated according to embodiments. Additionally or alternatively, a corresponding pump speed may be determined or calculated according to the determined total amount of water (e.g., via one or more formulas, calculations, or algorithms).
The appropriate motor speed correlating to the total amount of water may be stored on board the appliance (e.g., within a look-up table). Thus, an appropriate pump speed may be selected and implemented upon determining the total amount of water. For instance, when less water is supplied to the appliance (e.g., 80% of a maximum), a slower pump speed should be used. Because of the presence of less water within the sump (e.g., as a function of less total water supplied to the appliance), a lower pump speed is required to generate accurate and discernible readings of water pressure through a diverter. In detail, when a maximum pump speed is used on, for instance, an 80% water capacity, pressure readings of water (e.g., within the sump) may be undetectable at each diverter position due to data noise generated by the high speed of water. Accordingly, the appliance may not accurately know at which position the diverter is before initiating the washing operation.
Similarly, when a total amount of water supplied to the appliance is at or near a maximum (e.g., 100% full), a relatively slow pump speed fails to generate enough volume of water moved for a pressure sensor to reliably notice a difference at each position. As would be expected, a dual-spray (or all-arm) action should reliably generate a lower pressure reading than a single-spray (only lower arm, only middle arm) action. Thus, when the pump speed is properly selected according to the total amount of water supplied to the appliance, a reliable position determination can be made (e.g., as described above with reference to method 500, specifically step 508).
At step 606, method 600 may include measuring the fluid pressure of an amount of sump water provided within the sump of the dishwasher appliance after activating the pump at the predetermined speed. The amount of sump water may be at least part of the total amount of water supplied to the appliance. In detail, after running the pump at the predetermined speed for a predetermined amount of time, the method may include instructing a pressure sensor (e.g., pressure sensor 260) to measure a pressure of the sump water. As mentioned above, the predetermined amount of time may be between about 8 second and about 12 seconds. Allowing the pump to operate for the predetermined amount of time may ensure that the pressure of water within the sump reaches an equilibrium, thus eliminating potential false readings.
At step 608, method 600 may include determining (e.g., ascertaining or estimating) a position of the diverter in response to measuring the fluid pressure of the amount of sump water. The position of the diverter may be dependent on the measured fluid pressure. As mentioned above, when the diverter is in the second position (e.g., a dual-spray action), a higher volume of water is pumped through diverter, as each water outlet (e.g., 204, 206) is accepting water therethrough. Accordingly, the second position may be referred to as a “home” position. By utilizing the array storing technique described above, a position of the diverter may be accurately determined according to a number of times the pump is activated (e.g., a number of times the diverter disk is rotated by 120 degrees and reseated. Moreover, the first position may correspond to a first measured fluid pressure, the second position may correspond to a second measured fluid pressure, and the third position may correspond to a third measured fluid pressure. The first fluid pressure and the third fluid pressure may each be greater than the second fluid pressure. Thus, the method may include determining that the lowest fluid pressure corresponds to the second position, which in turn corresponds to the dual-spray action.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
