Patent Grant
10548454
This application is a National Stage filing of International Application No. PCT/US2015/019852 filed Mar. 11, 2015, which claims priority of German Patent Application Nos. 10 2014 204 678.5 filed Mar. 13, 2014; 10 2015 203 132.2 filed Feb. 20, 2015; 10 2015 203 133.0 filed Feb. 20, 2015; 10 2015 203 129.2 filed Feb. 20, 2015; and 10 2015 203 127.6 filed Feb. 20, 2015, which are incorporated herein by reference in their entireties.
The invention relates to a dishwasher in the form of a commercial utensil washer or dishwasher which is designed as a batch dishwasher.
Batch dishwashers are dishwashers which can be manually loaded and unloaded. Batch dishwashers (also called “box-type warewashers”) may be hood-type dishwashers (“hood-type warewashers”) or front-loader dishwashers (“front-loader warewashers”). Front-loader dishwashers may be under-counter machines, top-counter machines or free-standing front-loader dishwashers.
A dishwasher which is in the form of a batch dishwasher usually has one treatment chamber for cleaning washware. The treatment chamber generally has arranged beneath it a wash tank in which liquid from the treatment chamber can flow back due to the force of gravity. The wash tank contains wash liquid which is usually water to which detergent may be added if required.
A dishwasher which is designed as a batch dishwasher usually also has a wash system comprising a wash pump, a line system which is connected to the wash pump, and comprising a large number of spray nozzles which are formed in at least one wash arm. The wash liquid contained in the wash tank can be conveyed from the wash pump to the wash nozzles via the line system and can be sprayed onto the washware to be cleaned through the wash nozzles in the treatment chamber. The sprayed wash liquid then flows back into the wash tank.
A dishwasher of this kind which is designed as a batch dishwasher is known, for example, from document DE 10 2005 023 429 A1.
The term “washware” used in the present document is intended to be understood to mean, in particular, crockery, glasses, cutlery, cooking utensils, baking utensils and serving trays.
The invention in particular relates to a dishwasher in the form of a commercial utensil washer or dishwasher which is designed as a batch dishwasher and is realized as a hood-type dishwasher, wherein the dishwasher has a treatment chamber with at least one wash system which is designed as a recirculation system.
Dishwashers of this type are used primarily (but not exclusively) in relatively small sculleries, for example in relatively small canteens, in particular school canteens, or in the catering sector. The use of dishwashers of this kind is characterized by said dishwashers being used in sculleries in which there is generally only a limited amount of floor space available.
A commercial dishwasher, in particular a hood-type dishwasher, which is designed as a batch dishwasher differs from a domestic dishwasher in particular in that a commercial dishwasher has to be designed in such a way that—depending on the treatment program selected—program run times of between one and five minutes can be realized, whereas domestic dishwashers generally have run times of up to 2.5 hours or more. On account of the short program duration required in commercial dishwashers, techniques employed in domestic dishwashers generally cannot be readily transferred to commercial dishwashers.
Commercial dishwashers which are in the form of batch dishwashers normally operate in two main process steps: a first step which includes washing with a wash liquid, and a second step which includes final rinsing with heated fresh water with the metered addition of a final rinse aid.
In order to be able to carry out these process steps, a commercial dishwasher, which is designed as a batch dishwasher, is generally equipped with two independent liquid systems. One liquid system is a wash water circuit which is responsible for washing the washware, with washing being carried out using recirculated water from the wash tank of the dishwasher. The other liquid system is a fresh water system which is responsible for final rinsing. Final rinsing is carried out using fresh water, preferably using fresh water from a water heater (boiler). The fresh water is likewise collected by the wash tank of the dishwasher after being sprayed.
The main objective of final rinsing is to remove wash liquor from the washware. In addition, the final rinse water which flows into the wash tank during the final rinse step serves to regenerate the wash water which is present in the wash tank.
Before fresh water is sprayed as final rinse liquid as a result of final rinsing and thus conducted into the wash tank of the dishwasher, a quantity of wash liquid which is equal to the quantity of fresh water is pumped out of the wash tank.
Commercial dishwashers which are designed as batch dishwashers are usually equipped with several programs. These programs differ mainly due to program run times of the wash process of different lengths. The operator has the option of selecting a short wash program for washware which is lightly soiled, or of selecting a correspondingly longer wash program for washware which is heavily soiled.
Commercial dishwashers, which are designed as batch dishwashers and are designed for loading washware into and unloading washware from the treatment chamber in batches, are, in particular, front-loader machines or hood-type machines. In the case of front-loader machines, the washware is placed in a rack and the rack which is loaded with washware is placed in the treatment chamber of the dishwasher through a front door and, after cleaning, is removed again through the front door. In the case of hood-type machines, the dish racks which are loaded with washware are pushed manually into the treatment chamber from an entry end and manually removed from the treatment chamber from an exit end when a wash program is complete. Front-loader machines and hood-type machines contain only a single treatment chamber for treating the washware. The front-loader machines may be under-counter machines or top-counter machines.
Virtually without exception, commercial dishwashers which are designed as batch dishwashers and are designed for loading washware into and unloading washware from the treatment chamber in batches are realized with entry and/or exit tables. The dirty washware is usually manually pre-cleared and manually pre-washed at the entry end of the dishwasher. Furthermore, the dirty washware is loaded into special dish racks here. The exit end is used for drying purposes and unloading the dish racks.
Particularly in the case of dishwashers which are realized as hood-type machines, the wash level is usually at the same height as the entry and exit tables. In this way, the dish racks which are to be cleaned can be easily and ergonomically pushed into the dishwasher from the entry table and, after cleaning is complete, pushed out of the dishwasher onto the exit table.
The term “dishwashing level” used in the present document is intended to be understood to mean the horizontal level at which the dish rack is situated. In the treatment chamber of a dishwasher, the dishwashing level is generally defined by a guide system, in particular guide rails, which accommodates a dish rack which is pushed into the treatment chamber from an entry table which is provided at the inlet end of the machine.
Commercial batch dishwashers, in particular those which are realized as hood-type dishwashers, are designed to clean large quantities of washware in as short a time as possible. For example, in state-of-the-art hood-type dishwashers, the duration of a preset standard program, which is usually used for washware, such as plates, trays, cups and glasses, with a normal level of soiling, lasts only approximately 60 to 80 seconds. This provides a theoretical capacity of up to 45 to 60 racks per hour.
However, depending on the washware and the degree of soiling of said washware, it may be necessary to select a treatment program with a longer duration in order to ensure a satisfactory cleaning result.
For example, in this connection, it is known from the prior art that commercial batch dishwashers have, for example, a special cutlery treatment program (intensive treatment program) for improving the cleaning result specifically of cutlery. An intensive treatment program of this kind lasts considerably longer than said 60 to 80 seconds of the standard treatment program, for example approximately 360 seconds. Therefore, it is clear that the capacity of the machine when the intensive treatment program is chosen is greatly reduced since the treatment chamber is occupied for considerably longer than would be the case with a standard treatment program.
In practice, this leads to special treatment programs which are usually already provided as alternatives to the standard treatment program as standard generally being chosen only rarely by the operator of the dishwasher, in spite of the improved washing performance, since the corresponding program duration is found to be too long, in particular at peak times, that is to say when there is an increased amount of washware arriving. Instead, the heavily soiled washware (in particular cutlery and GN containers) is often likewise treated using the standard treatment program and the poor washing performance is compensated for by additional manual operating steps, such as manual pre-washing of heavily soiled GN containers or separate pre-soaking of cutlery for example.
With heavily soiled washware, as is often the case with pots or pans for example, it is necessary in particular to correspondingly increase the cycle length in order to be able to achieve an acceptable cleaning result. In the case of hood-type dishwashers, the program run times are usually extended to up to 10 minutes in order to be able to clean heavily soiled washware, in particular pots and pans with burnt-on food residues, in a hygienically satisfactory manner.
Consequently, the dishwasher cannot be used to clean lightly soiled washware, such as plates, cups, cutlery or glasses for example, during these extended cycle times. In other words, the dishwasher is blocked for a relatively long period of time in order to clean heavily soiled washware, in particular pans and pots, this often leading to problems in relatively small sculleries since accruing dirty dishes cannot be cleaned or further processed during this period of time.
Therefore, in practice, particularly during peak times, the dishwasher is used only to clean lightly soiled washware, such as plates, cups and glasses for example, while the heavily soiled washware (in particular pots and pans) are manually cleaned in order to prevent the dishwasher being blocked for too long due to the relatively long cycle times required.
Accordingly, the present invention is based on the object of further developing a commercial utensil washer or dishwasher, which is realized as a hood-type dishwasher and is generally known in principle from the prior art, in such a way that no bottlenecks occur during cleaning of the accruing washware even during peak times in sculleries. In particular, the aim is to indicate a solution with which the operating processes in sculleries can be simplified and optimized while at the same time saving resources (energy, water and chemicals).
A further object is to develop a commercial utensil washer or dishwasher, which is realized as a hood-type dishwasher, to the effect that the capacity of the machine can be increased, even when a treatment program which leads to a longer cycle run time than would be the case with a conventional standard treatment program is chosen. In particular, resources (energy, water and chemicals) should be saved at the same time in this case.
In order to achieve this object, the invention proposes, in particular, a dishwasher in the form of a commercial utensil washer or dishwasher which is designed as a batch dishwasher, wherein the dishwasher is realized as a hood-type dishwasher, and wherein the dishwasher has a treatment chamber with at least one wash system which is designed as a recirculation system. According to the invention, the treatment chamber has a first treatment zone and at least one further, second treatment zone, wherein items of washware can be treated independently of one another and at least temporarily at the same time in the first and in the at least one second treatment zone.
The term “can be treated independently of one another” used in the present document is intended to be understood to mean, in particular, the treatment zone-specific treatment of the washware in respect of action time, wash and/or rinse mechanics, and/or in respect of the selected treatment program. In other words, provision is made according to the invention to divide the treatment chamber into at least two zones, wherein at least some of the parameters which characterize the treatment of the washware (such as the action time, the wash/rinse mechanics, the temperature and/or composition of the wash liquid/final rinse liquid etc. for example) can be individually adjusted for each treatment zone.
In this connection, it is feasible for the two treatment zones to be realized physically, that is to say hermetically, separately from one another. This embodiment has the advantage, in particular, that different treatment programs can be selected for the corresponding treatment zones of the treatment chamber. In this connection, it is feasible, for example, for the washware to be treated in accordance with a standard treatment program in one treatment zone, while the washware is treated in accordance with an intensive treatment program in another treatment zone which is physically separated from the first treatment zone.
Secondly, the present invention is not restricted to batch dishwashers in which the at least two treatment zones of the treatment chamber are physically (hermetically) separated from one another with the aid of a partition. Rather, according to a further aspect of the present invention, provision is made for the two treatment zones to be designed within a common treatment chamber, and in particular for no hermetic separation to be provided between the at least two treatment zones.
Even in the case of embodiments of the kind in which the at least two treatment zones are not hermetically separated from one another, it goes without saying that it is likewise feasible for the washware to be treated in the different treatment zones for different action times. This is possible particularly when the same treatment program is chosen for the two treatment zones. In this connection, it is feasible, for example, for the washware to remain in one of the two treatment zones for only one program cycle, while the washware remains in the other treatment zone for more than one program cycle, it being possible for the action time to be correspondingly multiplied as a consequence.
According to a preferred realization of the solution according to the invention, provision is made for the at least two treatment zones to be arranged one above the other. In this connection, it is possible, in particular, for at least one of the at least two treatment zones, and preferably each of the at least two treatment zones, to be designed to accommodate a dish rack, in which the washware which is to be treated in the treatment zone in question is accommodated, in such a way that the lower region of the dish rack, which lower region supports the dish rack, lies at a predefined or predefinable horizontal wash level.
In a preferred realization of the dishwasher according to the invention, the first treatment zone can be closed by means of a hood which can be pivoted or moved vertically, and the at least one second treatment zone can be closed by means of a door which is designed separately from the hood. In this case, provision is made, in particular, for the first and at least one second treatment zone to be arranged one above the other.
It has proven advantageous in this case to realize the first treatment zone as a main treatment zone, and to realize the at least one second treatment zone as an auxiliary treatment zone. The dimensions and cleaning capacity of the main treatment zone (first treatment zone) and the dimensions and cleaning capacity of the auxiliary treatment zone (second treatment zone) are preferably matched to the types of washware (such as crockery, cutlery, glasses and pots for example) which are to be cleaned and usually accumulate in sculleries, the quantity of washware which is to be cleaned and usually accumulates per unit time, depending on the type of washware, and/or to the degree of soiling of the washware which accumulates per unit time, in such a way that all of the washware which accumulates can be cleaned as far as possible without a delay even during peak times during operation of the dishwasher.
In this connection, investigations in various sculleries have shown that it is advantageous when the first treatment zone (main treatment zone) has a loading volume which can be effectively used for cleaning washware and is 2 to 4 times greater than the loading volume of the at least one second treatment zone which can be effectively used. In this case, the first treatment zone is particularly suitable for cleaning lightly soiled washware which, in practice, accumulates substantially more frequently per unit time in respect of amount in comparison to heavily soiled washware.
In a preferred realization of the dishwasher, the loading volume of the first treatment zone which can be effectively used is between 60 and 180 liters, and preferably between 80 and 150 liters, and further preferably is approximately 120 liters. This has the result that the cleaning capacity of the first treatment zone, that is to say the quantity of units of washware which can be cleaned in the first treatment zone per unit time, corresponds to the cleaning capacity of a conventional hood-type dishwasher which is known from the prior art and has only a single treatment zone.
In respect of the loading volume of the at least one second treatment zone which can be effectively used, it has proven advantageous when this loading volume is between 25 and 75 liters, and preferably between 30 and 50 liters. This ensures that heavily soiled washware can also be promptly effectively cleaned even at peak times in sculleries.
In order for the dishwasher to fit into a customary work flow in a scullery in an optimum manner, it is preferred when the base area of the first treatment zone has dimensions which match the base area of a dish rack, and in particular has a base area of 600 mm×500 mm, 500 mm×500 mm or 400 mm×400 mm. Accordingly, the washware which is loaded into dish racks can be treated in batches in the first treatment zone.
In a preferred refinement of the dishwasher according to the invention, the first treatment zone can be closed by means of a hood which can be pivoted or moved vertically, wherein the hood is realized such that it can be pivoted or moved vertically upward by at least 300 mm, preferably by at least 400 mm. This ensures a sufficiently high insertion height, and therefore relatively large items of washware, such as trays for example, can also be introduced into the first treatment zone and removed from said first treatment zone without problems. In this connection, it is further advantageous when the first treatment zone has a height, which is effective for cleaning washware, of at least 400 mm.
In respect of the internal dimensions of the at least one second treatment zone, it is advantageous when said internal dimensions are matched to the dimensions of pans and/or pots which are usually used since this type of washware is generally the most soiled. According to one realization of the dishwasher according to the invention, the at least one second treatment zone has, to this end, a height, which is effective for cleaning washware, of at least 120 mm, and preferably of at least 150 mm.
In order that the dishwasher according to the invention can also be used without problems in relatively small sculleries, the dishwasher has, in the closed state of the treatment zones, a width of between 500 mm and 800 mm, and preferably of between 600 mm and 800 mm, a depth of between 700 mm and 900 mm, and preferably of between 750 mm and 850 mm, and a height of between 1350 mm and 1600 mm, and preferably of between 1400 mm and 1550 mm.
According to a further aspect of the present invention, the dishwasher has a wash system, which is designed as a recirculation system, for spraying wash liquid in the treatment chamber as required, and has at least one final rinse system for spraying final rinse liquid in the treatment chamber as required. Furthermore, a control device is provided for actuating the at least one wash system and/or the at least one final rinse system. In this case, the control device is preferably designed to actuate the at least one wash system in such a way that the wash cycle of each treatment cycle in the first treatment zone is interrupted, while the wash cycle of a single treatment cycle in the at least one second treatment zone is intermittent. In this way, it is also possible to adjust the action times of the wash liquid in the individual treatment zones in each case to any desired values only using a single wash pump and without the use of a valve controller.
In a development of the last-mentioned embodiment, provision is made in this connection for the control device to also be designed to actuate the at least one wash system in such a way that wash liquid is always sprayed at the same time in the first and in the at least one second treatment zone.
In respect of the at least one final rinse system, provision is preferably made for the control device to be designed to actuate the at least one final rinse system in such a way that, in the at least one second treatment zone, a final rinse cycle always takes place simultaneously or at least so as to overlap with a final rinse cycle in the first treatment zone. Therefore, the risk of the washware being re-soiled is minimized, this applying in particular to embodiments in which the treatment zones are not hermetically separated.
In order for the dishwasher to operate as efficiently as possible in respect of time, provision is made in a preferred realization of the dishwasher for the treatment cycles in the first and in the at least one second treatment zone to be matched to one another with respect to time. To this end, it is feasible for the at least one wash system to be actuated by the control device in such a way that the duration of a wash cycle of a single treatment cycle in the at least one second treatment zone matches the total duration of the wash cycles of a large number of treatment cycles in the first treatment zone.
The term “treatment cycle” used in the present document is intended to be understood to mean the cycle to which the washware in question is subjected in the corresponding treatment zone of the dishwasher before the washware can be removed from the treatment zone again in the cleaned state. Therefore, a treatment cycle is usually made up of a wash cycle and a final rinse cycle which takes place following said wash cycle. Wash liquid is sprayed onto the washware during a wash cycle, while final rinse liquid is sprayed onto the washware during a final rinse cycle.
As an alternative or in addition to the last-mentioned embodiment, it is feasible to actuate the at least one wash system by means of the control device in such a way that the duration of a wash cycle of a single treatment cycle in the at least one second treatment zone is an integer multiple of the duration of one wash cycle in the first treatment zone.
In a preferred development of the dishwasher according to the invention, the control device is also designed to actuate the at least one wash system and/or the at least one final rinse system in such a way that a wash cycle in the at least one second treatment zone is interrupted automatically, preferably selectively automatically, when at least one of the following conditions is met:
In this way, the respective final rinse cycle of the individual treatment zones can be matched in an optimum manner, this saving resources, in particular fresh water and energy.
In order to be able to treat the washware in the treatment zones as efficiently as possible, provision is made in a development of the invention for the treatment parameters for the treatment zones to be selected in as individual a manner as possible and such that they are matched to the washware which is to be cleaned.
In this connection, it is feasible for the at least one wash system to be actuated in such a way that, during a wash cycle:
As an alternative or in addition to this, it is feasible for the at least one final rinse system to be actuated by means of the control device in such a way that, during a final rinse cycle:
The invention is not only directed at an, in particular, hood-type dishwasher in which at least two treatment zones are provided in the treatment chamber of the dishwasher, but also to a corresponding method for operating a dishwasher of this kind.
According to the invention, the method comprises the following method steps:
In order to carry out the method according to the invention, the dishwasher has—according to a further aspect of the present invention—a control device for actuating the at least one wash system of the dishwasher in accordance with a predefined program sequence, wherein at least one predefined program sequence for the first treatment zone and/or the at least one second treatment zone is stored in the control device. In particular, a large number of predefined program sequences for the first treatment zone and/or the at least one second treatment zone are stored in the control device in order to allow the operator to choose treatment parameters which are matched as far as possible.
In order to reduce the effort for operator control when choosing a program, provision is made in a preferred development of the last-mentioned embodiments for at least one program sequence group containing a defined program sequence for the first treatment zone and a defined program sequence for the at least one second treatment zone to be stored in the control device.
In this connection, it is feasible, in particular, for the operator to selectively choose a program sequence from the large number of predefined program sequences for the first treatment zone and, independently of this, a program sequence from the large number of predefined program sequences for the at least one second treatment zone, or a predefined program sequence group.
The program sequences of the program sequence group are preferably chosen depending on at least one of the factors listed below:
In a preferred realization of the last-mentioned embodiments, provision is made for the program sequence group to have a program sequence for the first treatment zone, the duration of a wash cycle of the first treatment zone being 40 to 70 seconds (short program), 70 to 120 seconds (standard program) or 2 to 5 minutes (intensive program) in accordance with said program sequence. In respect of the program sequence for the at least one second treatment zone, provision is made in this case for the duration of a wash cycle in the at least one second treatment zone to be identical to the duration of a wash cycle in the first treatment zone in accordance with said program sequence.
As an alternative or in addition to this, it is feasible for the program sequence group to have a program sequence for the at least one second treatment zone, the duration of a wash cycle in the at least one second treatment zone being 40 to 70 seconds (short program), 70 to 120 seconds (standard program) or 4 to 10 minutes (intensive program) in accordance with said program sequence.
According to a further aspect of the present invention, provision is made for the dishwasher to have at least one user interface with at least one input area, in particular which can be manually or optically operated, for manually choosing at least one treatment program for the first and/or at least one second treatment zone.
An “input area which can be manually operated” is intended to be understood to mean, in particular, a keypad or the like, while an “input area which can be optically operated” is an input area which can be actuated by means of radio, IR, WLAN or a similar wireless communication connection.
According to a preferred realization, provision is made in this case for a common user interface to be provided for the first and at least one second treatment zone. This common user interface is preferably arranged in the upper region of the hood which can be pivoted or moved vertically and by means of which the first treatment zone can be closed. This ensures that the operator of the machine can manually operate the input area only when the first treatment zone is closed.
As an alternative to this, it goes without saying, however, that it is also feasible for a user interface to be provided in each case for the first and at least one second treatment zone.
In a preferred realization of the invention, provision is made for the at least one user interface to be designed to provide, preferably optically and/or acoustically, information relating to a system state of the dishwasher.
As an alternative or in addition, it is feasible for the at least one user interface to have at least one input area, in particular keypad, in particular which can be optically or manually operated, for manually intervening in a treatment cycle of the first treatment zone and/or in a treatment cycle of the at least one second treatment zone.
In this connection, it is also feasible for the at least one user interface to have a first input area, in particular keypad, which can be manually operated, for starting and/or completing a treatment cycle in the first and/or at least one second treatment zone, and has a second input area, in particular which can be manually or optically operated and is realized separately from the first input area, for retrieving information relating to a system state of the dishwasher and/or for manually intervening in a treatment cycle of the first and/or at least one second treatment zone and/or for calling up and/or choosing program parameters for the first and/or at least one second treatment zone.
The invention will be described in greater detail below with reference to the exemplary embodiments which are illustrated in the drawings.
In the drawings:
The invention relates to commercial dishwashers, in particular dishwashers or utensil washers, in the form of a batch dishwasher. In particular, the present invention relates to batch dishwashers which are realized as hood-type dishwashers.
A commercial dishwasher 1, which is realized as a batch dishwasher, usually has a program control device (also designated “control device 100” in the present document) for controlling at least one cleaning program, and has a treatment chamber 2, which can be closed by at least one door 9 and/or at least one hood 8, in a machine housing for accommodating washware, such as crockery, cutlery, pots, pans, trays and glasses for example, which is to be cleaned.
As can be seen in the illustrations in
The action time, that is to say the time during which cleaning liquid or wash liquid wets the washware within the treatment chamber 2, depends, in particular, on the duration of the wash phase, which duration is defined by means of the treatment program. For normally soiled washware, such as plates, trays, cups and glasses, a cleaning cycle comprising a wash phase and a subsequent final rinse phase generally requires between 50 and 100 seconds. However, longer treatment of the washware may be necessary, in particular when said washware exhibits a high level of soiling, or when dirt is burnt onto the washware. Extension of the total treatment time to up to 400 seconds is often required in this case. Owing to the extended action time, the washware which is to be cleaned is subjected to intensive treatment, so that heavily soiled washware can also be effectively cleaned.
In order to ensure that the cleaning capacity of the dishwasher 1, that is to say the units of washware/washware racks 5 which can theoretically be processed by the machine 1 per unit time, is not negatively influenced in spite of an intensive treatment, provision is made according to the invention for the treatment chamber 2 of the dishwasher 1, which is designed as a batch dishwasher, to be divided into at least two treatment zones 6, 7, wherein the at least two treatment zones 6, 7 are realized such that the washware can be treated in the individual treatment zones 6, 7 independently of one another.
Even though the exemplary embodiments of the dishwasher 1 according to the invention which are illustrated in the drawings are each realized with exactly two treatment zones 6, 7, this should not be regarded as being restrictive. Rather, it goes without saying that it is also feasible for the treatment chamber 2 of the dishwasher 1 according to the invention to be divided into more than two zones.
As illustrated in
To this end, the base area of the first treatment zone or main treatment zone 6 has dimensions which match the base area of a dish rack 5, and in particular has a base area of 600 mm×500 mm, 500 mm×500 mm or 400 mm×400 mm.
Furthermore, the main treatment zone 6 is designed such that the dish rack 5 can be pushed directly into the treatment zones 6 of the hood-type dishwasher 1 from an entry table 3 (not illustrated in
In the dishwasher 1 which is shown in
An exit table 4 is also preferably provided, wherein the table height of the exit table 4 is likewise horizontally aligned with the wash level 6a of the main treatment zone 6, so that the dish rack 5 can be pushed directly onto the exit table 4 after treatment in the main treatment zone 6.
As already indicated, a further treatment zone 7 is realized beneath the main treatment zone 6. This further treatment zone 7, which is also designated “second treatment zone” or “auxiliary treatment zone” in the present document, serves, in particular, for cleaning washware which requires a longer action time in comparison to the washware which is to be cleaned in the first treatment zone 6.
In the exemplary embodiment which is illustrated in
Specifically, the dimensions and cleaning capacity of the main treatment zone (first treatment zone 6) and the dimensions and cleaning capacity of the auxiliary treatment zone (second treatment zone 7) are preferably matched to the types of washware (such as crockery, cutlery, glasses and pots for example) which are to be cleaned and usually accumulate in sculleries, the quantity of washware which is to be cleaned and usually accumulates per unit time, depending on the type of washware, and/or to the degree of soiling of the washware which accumulates per unit time, in such a way that all of the washware which accumulates can be cleaned as far as possible without a delay even during peak times during operation of the dishwasher 1.
Therefore, in the embodiment of the dishwasher 1 according to the invention which is shown in
As illustrated, in the exemplary embodiment of the invention which is schematically illustrated in
Secondly, the second treatment zone 7 has a height, which is effective for cleaning washware, of at least 120 mm, and preferably of at least 150 mm, and therefore cutlery which is accommodated in cutlery racks can also be cleaned in this treatment zone 7.
In addition to this, the second treatment zone 7 has a dedicated opening which can be closed and via which washware can be loaded into or unloaded from said treatment zone 7.
In the exemplary embodiment which is illustrated in
In this case, it is advantageous, in particular, for the door 9 which can be pivoted about a horizontal pivot axis to be designed in such a way that said door, when it is in its open state, is horizontally aligned with the wash level 7a of the further treatment zone 7. In this way, the door 9, in its open state, serves simultaneously as a loading and unloading aid for inserting and, respectively, removing the washware into/from the dish rack 5.
Like the height of the horizontal wash level 6a of the first treatment zone 6, the height of the horizontal wash level 7a of the second treatment zone 7 can be variably adjusted, and is preferably 350 mm to 600 mm, and further preferably 500 mm to 600 mm (measured from the floor of the room in which it is installed).
The exit end is used for drying purposes and unloading the dish racks. As illustrated in
As can be seen, in particular, in the schematic illustration in
In respect of the embodiments of the dishwasher 1 according to the invention which are shown in
In order to clean, for example, the washware which accumulates in the case of a total of 150 meals, a conventional dishwasher, which however has only a single treatment zone, requires a total of 67 minutes and a fresh water consumption of 100 liters and an energy consumption of 2.9 kWh (with a standard treatment program).
Using the dishwasher 1 according to the invention however, the treatment duration can be reduced to less than 50 minutes, specifically with a fresh water consumption of 72.5 liters and an energy consumption of 2.1 kWh.
The manner of operation of different wash/final rinse systems which can be used, for example, in a dishwasher 1 according to the present invention which is designed as a batch dishwasher is described below with reference to the illustrations in
Although it is feasible, in principle, to equip the dishwasher 1 according to the present invention with several wash tanks, wherein each wash tank is associated with a treatment zone 6, 7, provision is made in the preferred exemplary embodiments of the solution according to the invention which are illustrated in the drawings for the dishwasher 1 to in each case have only a single wash tank 12 which is associated with the (single) treatment chamber 2 and therefore with the individual treatment zones 6, 7 of the (single) treatment chamber 2 jointly.
The wash tank 12 preferably has a capacity of 20 to 40 liters, preferably 25 to 35 liters. This capacity is firstly sufficient for the simultaneous final rinse operation in the two treatment zones 6, 7. Secondly, the tank 12 is selected to be so small that, as before, it can be accommodated in the reduced—in comparison to a conventional machine which however has only a single treatment zone—installation space in the machine housing.
As illustrated in the hydraulics diagrams according to
In the hydraulics diagram which is illustrated in
In the embodiment which is schematically illustrated in
In the hydraulics diagram which is shown in
It goes without saying that the present invention is not restricted to this aspect. As can be seen in the hydraulics diagram according to
The wash nozzles 11.1, 11.2 which are integrated into the corresponding wash arms 10.1-10.4 are each directed toward the correspondingly associated treatment zone 6, 7 in the treatment chamber 2 and serve for spraying wash liquid, which is conveyed by the common wash pump 13, onto the washware which is to be cleaned and is arranged in the treatment zones 6, 7 in question.
The sprayed wash liquid falls back into the wash tank 12 due to the force of gravity. As a result, the wash tank 12, the wash pump 13, the wash liquid system 16 and the wash nozzles 11 form a wash liquid circuit together with the treatment zones 6, 7 of the treatment chamber 2. The wash liquid line system 16 connects the delivery end of the wash pump 13 to the wash nozzles 11.1, 11.2.
Also provided is a final rinse system for conveying final rinse liquid through a final rinse line system 17 to final rinse nozzles 15.1, 15.2, which are directed toward the region of the washware which is to be cleaned in the treatment chamber 2, by means of a final rinse pump 14. The sprayed final rinse liquid falls into the wash tank 12 from the treatment chamber 2 due to the force of gravity. The final rinse liquid system 17 connects the delivery end of the final rinse pump 14 to the final rinse nozzles 15.1, 15.2.
As already stated, the wash nozzles 11.1, 11.2 and the final rinse nozzles 15.1, 15.2 can be arranged in the regions above and/or below and, if desired, also to the sides of the treatment zones 6, 7 in question within the treatment chamber 2 and each be directed toward the region in which the washware is positioned in the corresponding treatment zone.
Each treatment zone 6, 7 is preferably provided with a large number of wash nozzles 11.1 and 11.2 on at least one upper wash arm 10.1 and 10.3, a large number of wash nozzles 11.1 and 11.2 on a lower wash arm 10.2 and 10.4, a large number of final rinse nozzles 15.1 and 15.2 on at least one upper final rinse arm 18.1 and 18.3, and a large number of final rinse nozzles 15.1 and 15.2 on at least one lower final rinse arm 18.2 and 18.4. As already stated, the lower wash arm 10.2 of the upper main treatment zone 6 and the upper wash arm 10.3 of the lower additional treatment zone 7 can be designed as a common wash arm in this case (cf.
However, as an alternative to this, it is equally feasible for each of the at least two treatment zones 6, 7 to be provided with separate wash and final rinse arms 10.1-10.4 and 18.1-18.4, as is indicated in the hydraulics diagram according to
Before final rinse liquid is sprayed during the final rinse phase, a quantity of wash liquid which corresponds to the final rinse liquid is in each case pumped out of the wash tank 12 by means of a discharge pump (not illustrated in the drawings), the intake end of said discharge pump being connected to a sump of the wash tank 12 via a discharge line. If the wash tank 12 is empty before the dishwasher 1, which is designed as a batch dishwasher, is first started, said wash tank first has to be filled with fresh water via a fresh water line (not shown) or with fresh water or another final rinse liquid or wash liquid by means of the final rinse system and the final rinse pump 14 of said final rinse system.
The final rinse liquid may be fresh water or fresh water which is mixed with rinse aid. The wash liquid on the other hand contains detergent which is preferably automatically added in a metered manner to the liquid which is contained in the wash tank 12 by a detergent metering apparatus (not shown). The abovementioned program control device controls the wash pumps 13, the final rinse pump 14, the discharge pump and the detergent solution pump (not shown) depending on the cleaning program in each case selected on the program control device by an operator. At least one cleaning program is provided; a plurality of cleaning programs which can be selectively chosen are preferably provided.
It can be seen from the hydraulics diagrams illustrated in the drawings that a final rinse pump 14, by way of its intake end, is also connected to an outlet of a boiler 22. The boiler 22 further has an inlet which is connected to a fresh water supply line 30 via which fresh water or fresh water to which rinse aid has been added in a metered manner is supplied to the boiler 22. In the boiler 22, the liquid (pure fresh water or fresh water to which rinse aid has been added in a metered manner) which is supplied via the inlet is heated up as prescribed by a process sequence. The final rinse liquid which is heated up in the boiler 22 can be supplied to the final rinse nozzles 15.1 and 15.2 by means of the final rinse line system 17 for example during a fresh water final rinse phase by means of the final rinse pump 14 which, by way of its intake end, is connected to the boiler outlet. The final rinse nozzles 15.1 and 15.2 are arranged in the treatment zones 6, 7 of the treatment chamber 2 in order to spray the final rinse liquid, which is heated up in the boiler 22, onto the washware in the corresponding treatment zone 6, 7 of the treatment chamber 2. It goes without saying that it is also feasible for pure fresh water to be supplied to the boiler 22 via the inlet in the fresh water supply line 30, a rinse aid being added in a metered manner to said pure fresh water after it is heated in the boiler 22.
In this connection, it is also feasible for the final rinse system to have a preferably electrically operated steam generator which can be integrated into the boiler 22 for example. In this case, a corresponding steam outlet of the steam generator can be formed at the upper region of the boiler 22 (not illustrated in the drawings). The steam outlet of the steam generator can be connected to the treatment chamber via a steam line at a point which is situated above the wash tank, in order to introduce the steam which is generated in the steam generator into said treatment chamber as required. It goes without saying, however, that other positions are also possible.
A heater 47 is located in the boiler 22 which, according to some embodiments of the invention, serves not only to heat the final rinse liquid but also to generate steam if required. A level sensor which controls, for example, a valve 49 of the fresh water line 30 can also be arranged in or on the boiler 22.
It can also be seen with reference to the hydraulics diagram illustrated in
Specifically, the control device 100 which is schematically indicated in
Furthermore, in the exemplary embodiments of the dishwasher 1 according to the invention which are illustrated in the drawings, the control device 100 is also designed to actuate the preferably common wash pump 13 in such a way that wash liquid is always sprayed at the same time in the first and in the second treatment zone 6, 7.
In respect of the final rinse system of the dishwasher 1, the control device 100 is designed to actuate the two final rinse pumps 14.1, 14.2 in such a way that, in the second treatment zone 7, a final rinse cycle always takes place simultaneously or at least so as to overlap with a final rinse cycle in the first treatment zone 6.
In this case, it is advantageous when the control device 100 is also designed to actuate the preferably common wash pump 13 in such a way that the duration of a wash cycle of a single treatment cycle in the second treatment zone 7 matches the total duration of the wash cycles of a large number of treatment cycles in the first treatment zone 6. In particular, it is feasible in this connection for the control device 100 to actuate the preferably common wash pump 13 in such a way that the duration of a wash cycle of a single treatment cycle in the second treatment zone 7 is an integer multiple of the duration of one wash cycle in the first treatment zone 6.
In principle, provision is made in the embodiments of the dishwasher 1 according to the invention which are illustrated in the drawings for the control device 100 to be designed to actuate the at least one wash system and/or the at least one final rinse system in such a way that a wash cycle in the second treatment zone 7 is interrupted automatically, preferably selectively automatically, when at least one of the following conditions is met:
The wash system and/or final rinse system are preferably automatically actuated. In other words, the at least one wash and/or final rinse system is preferably actuated in accordance with a predefined program sequence, wherein at least one predefined program sequence for the first treatment zone 6 and/or the at least one second treatment zone 7 is stored in the control device 100. A large number of predefined program sequences for the first treatment zone 6 and/or the at least one second treatment zone 7 are preferably stored in the control device 100.
In this connection, it is feasible for at least one program sequence group containing a defined program sequence for the first treatment zone 6 and a defined program sequence for the at least one second treatment zone 7 to be stored in the control device 100. In this case, a program sequence from the large number of predefined program sequences for the first treatment zone 6 and, independently of this, a program sequence from the large number of predefined program sequences for the at least one second treatment zone 7, or a predefined program sequence group, can be selectively chosen by the operator of the dishwasher 1.
At least one program sequence group containing a defined program sequence for the first treatment zone 6 and containing a defined program sequence for the at least one second treatment zone 7 is advantageously stored in the control device 100, and wherein the program sequences of the program sequence group are chosen depending on at least one of the factors listed below:
It is also preferred for at least one program sequence group containing a defined program sequence for the first treatment zone 6 and a defined program sequence for the at least one second treatment zone 7 to be stored in the control device 100, wherein the program sequence group has a program sequence for the first treatment zone 6, the duration of a wash cycle of the first treatment zone being 40 to 70 seconds, 70 to 120 seconds or 2 to 5 minutes in accordance with said program sequence, and wherein the program sequence group has a program sequence for the at least one second treatment zone 7, the duration of a wash cycle in the second treatment zone 7 being identical to the duration of a wash cycle in the first treatment zone 6 in accordance with said program sequence.
Secondly, it is preferred for at least one program sequence group containing a defined program sequence for the first treatment zone 6 and a defined program sequence for the at least one second treatment zone 7 to be stored in the control device 100, wherein the program sequence group has a program sequence for the first treatment zone 6, the duration of a wash cycle in the first treatment zone being 40 to 70 seconds, 70 to 120 seconds or 2 to 5 minutes in accordance with said program sequence, and wherein the program sequence group has a program sequence for the at least one second treatment zone 7, the duration of a wash cycle in the second treatment zone being 40 to 70 seconds, 70 to 120 seconds or 4 to 10 minutes in accordance with said program sequence.
An exemplary embodiment of a user interface 110 is described below with reference to the illustration in
Specifically, the embodiment of the user interface 110 which is illustrated in
It goes without saying that the present invention is not restricted to embodiments in which a common user interface 110 is used for all of the treatment zones 6, 7 of the dishwasher 1. In particular, it is feasible for a user interface to be provided in each case for the first and at least one second treatment zones 6, 7. In this case, it would be possible to arrange the user interface 110 for the first treatment zone 6 in the upper region of the hood 8, and to arrange the user interface 110 for the at least one second treatment zone 7 above the door 9 which is realized separately from the hood 8.
As indicated in
Furthermore, the user interface 110 is provided with an input area 111 in order to allow the operator to manually intervene in a treatment cycle of the first treatment zone 6 and/or in a treatment cycle of the at least one second treatment zone 7.
In particular, the user interface 110 which is schematically illustrated in
Accordingly, in summary, it is clear that the solution according to the invention provides at least one additional treatment zone 7, specifically in particular for washware, such as cutlery or GN containers, which is generally heavily soiled and therefore requires a longer dishwashing duration. In this way, the wash performance can be improved by extending the program duration of the additional treatment zone 7, specifically in such a way, as is necessary for the type of washware which is to be treated in this treatment zone 7, that a satisfactory dishwashing result is ensured. In addition to this, the capacity of the main wash zone 6 is not negatively influenced, that is to say not reduced, despite the use of the intensive program in the additional treatment zone 7.
By way of example, five racks can be treated by the main treatment zone 6 using a standard treatment program, while one rack can additionally be treated at the same time, that is to say in parallel, in the lower or additional treatment zone 7 using an intensive treatment program.
Therefore, the previously existing treatment zone 6 can be operated without a loss of capacity for the washware with a normal level of soiling in comparison to current machines, specifically with simultaneous improvement in the wash result for heavily soiled washware, since said heavily soiled washware can be cleaned in parallel in the additional treatment zone 7, for example using a special intensive treatment program.
The invention is not restricted to the exemplary embodiments which are illustrated purely by way of example in the drawings, but rather can be gathered by looking at all of the features and aspects disclosed in said exemplary embodiments together.
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| 10 2014 204 678 | Mar 2014 | DE | national |
| 10 2015 203 127 | Feb 2015 | DE | national |
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| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US2015/019852 | 3/11/2015 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/138545 | 9/17/2015 | WO | A |
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