The present disclosure relates to a dishwasher, and more particularly, to a flow controller assembly for controlling water flow from a sump of the dishwasher to a water conduit system of the dishwasher.
In dishwashers, flow controllers may be used to direct water fluid from a sump to a water supply conduit system. The flow controllers are utilized to supply water to the interior of the dishwasher in a manner consistent with the selected dishwasher cleaning cycle to suitably clean the dishes, utensils, pots, pans and any other items placed in the dishwasher for cleaning. These flow controllers are typically located proximate the dishwasher sump.
In the case of known flow controller disclosed in published U.S. Patent Application with Publication No. 2014/0182625 a dishwasher flow controller is movable between two positions to selectively control the flow of wash water within a dishwasher. The first position enables the supply of wash water to wash arms located in a single, fixed position in the dishwasher housing of the dishwasher. The second position actuates a drain pump to store recycled wash water.
In another known flow controller disclosed in U.S. Pat. No. 9,980,624, a variable position diverter that provides wash fluid to selected combinations of outlets ports and spray assemblies is disclosed. The diverter includes a valve that can be selectively switched between the two outlet ports to selectively place a pump in fluid communication with spray assemblies through apertures of a disk. The first outlet port is fluidly connected with both the upper and lower spray assemblies, and the second outlet port is fluidly connected with the middle spray assembly. Accordingly, when the diverter is fluidly connected with the first outlet port, both the upper and lower spray assemblies must have wash fluid supplied to them, and a separate outlet port for each spray assembly is not provided. Similarly, published U.S. Patent Application with Publication No. 2004/0226586 discloses a diverter that selectively supplies wash fluid to two outlet ports of a dishwasher.
In another known flow controller disclosed in U.S. Pat. No. 10,638,910, a diverter configured to supply liquid to components of a dishwasher is provided. The diverter selectively directs liquid to a spraying system and a filter of the dishwasher such that a varying amount of wash liquid is filtered during a cycle of the dishwasher.
In another known flow controller disclosed in Chinese Patent No. 210643953, a water diversion device of a dishwasher is provided. The cover plate of the water diversion device has three water outlet holes, each hole connected to a different spray arm of the dishwasher, and a water diversion piece rotates relative to the cover plate to ensure that one or two water through holes are overlapped with the water outlet holes to provide water to the spray arms. Notably, at least one water outlet hole is covered during each dishwashing cycle. Similarly, published International Patent Application with publication No. WO2019/101103 also describes a water diversion device with only three water outlet holes.
In another known flow controller disclosed in U.S. Pat. No. 8,915,257, a water diverter and rotating disk of a dishwasher are provided. The water diverter includes three discharge pipes, each connected to one of three spray arms of the dishwasher, and the rotating disk includes seven passage openings. The disk is rotated relative to the water diverter to one of six different rotation positions such that different configurations of the discharge pipes are supplied washing liquid. No rotation configuration supplies washing liquid to all of the three spray arms at the same time.
The present invention relates to a dishwasher comprising: a washing fluid conduit system comprising a first washing fluid supply conduit terminating at an outlet, a second washing fluid supply conduit terminating at an outlet, and a third washing fluid supply conduit terminating at an outlet; a sump comprising a plate comprising (i) a first outlet for a first spray device of the washing fluid conduit system. (ii) a second outlet for a second spray device of the washing fluid conduit system, and (iii) a third outlet for a third spray device of the washing fluid conduit system; a pump for pumping washing fluid from the sump to the washing fluid conduit system; and a flow controller assembly for controlling washing fluid flow from the sump to the washing fluid conduit system, the flow controller assembly comprising: a disk comprising at least (i) a first aperture, (ii) a second aperture, and (iii) a fourth aperture; and a positioning device configured to: rotate the disk to align the first aperture of the disk with the first outlet and second outlet of the plate and the second aperture of the disk with the third outlet of the plate; supply, through the first, second, and third outlets of the plate, a washing fluid to the first, second, and third spray devices; rotate the disk to align the first aperture and the fourth aperture of the disk with the second and third outlets respectively of the plate; supply, through the second and third outlets of the plate, the washing fluid to the second and third spray devices; rotate the disk to align the first aperture of the disk with the first outlet of the plate; and supply, through the first outlet of the plate, the washing fluid to the first spray device.
The above solution enables an improved washing flexibility since it is possible to perform a quick washing cycle in which all the lower, middle and top spray arm are active at the same time and an eco cycle in which lower and top are active at the same time, whereas the middle spray arm is active when lower and top are not in operation. The eco cycle allows water saving with a specific alternative washing action that guarantees improved washing performance
Preferably, the positioning device is further configured to: rotate the disk to align the first aperture of the disk with the second outlet of the plate: supply, through the second outlet of the plate, the washing fluid to the second spray device. This provides the possibility to operate only the top spray device to further improve the washing flexibility with the target to use washing liquid only where it is needed.
Preferably the disk comprising at least a third aperture, and wherein the positioning device is further configured to: rotate the disk to align the third aperture of the disk with the third outlet of the plate: supply, through the third outlet, the washing fluid to the third spray device. This provides the possibility to operate only the lower spray device to further improve the washing flexibility with the target to use washing liquid only where it is needed.
Preferably the sump further comprises at least a first extra outlet, and the disk comprising at least a third aperture, wherein the positioning device is further configured to: rotate the disk to align the third aperture of the disk with the first extra outlet of the plate; and supply, through first extra outlet of the plate, the washing fluid to an additional device of the washing fluid conduit system. This enables a further functionality of the dishwasher other than to supply washing liquid to the lower, middle and top spray devices.
Preferably the plate further comprises a second extra outlet, and wherein the positioning device is further configured to: rotate the disk to align the third aperture of the disk with the second extra outlet of the plate; and supply, through first extra outlet of the plate, the washing fluid to an additional device of the washing fluid conduit system. This enables an even further functionality of the dishwasher other than to supply washing liquid to the lower, middle and top spray devices. The same third aperture of the disk to activate both the first and second extra outlet of the plate. This allows a compact configuration of the disk.
Preferably the plate comprising a periphery, the plate further comprising: a first outlet region comprising (i) the first outlet for supplying washing fluid to the first washing fluid supply conduit and (ii) the second outlet for supplying washing fluid to the second washing fluid supply conduit; and a second outlet region comprising (i) the third outlet for supplying washing fluid to the third washing fluid supply conduit, wherein the first and second outlet regions are arranged at different locations on the plate. This allow a compact configuration of the sump and a better interaction with the flow controller.
Preferably the second outlet region comprising (i) at least one extra outlet. This provides a further outlet for extra functionalities in addition to supply washing liquid to the lower, middle and top spray device and still maintaining a compact configuration of the plate and flow controller.
Preferably the disk comprising: a first annular region comprising the first aperture; and a second annular region comprising at least the second aperture and the fourth aperture, wherein the first and second annular regions are separated by a distance on the disk. This configuration provides a plurality of apertures to match the outlets of the plate by maintaining a compact design of the disk and hence of the flow controller.
Preferably the second annular region further comprises the third aperture. This configuration provides a plurality of apertures to match the outlets of the plate by maintaining a compact design of the disk and hence of the flow controller.
Preferably the first washing fluid supply conduit is located between the second and third washing fluid supply conduit and the first spray device is located between the second and third spray devices. Preferably the dishwasher has a top and bottom, and wherein the second washing fluid supply conduit is located proximate the top of the dishwasher, the third washing fluid supply conduit is located proximate the dishwasher bottom and the first washing fluid supply conduit is located between the second and third washing fluid supply conduits.
Preferably the plate is disk-shaped and includes a peripheral portion, wherein the second outlet region is located proximate the peripheral portion and the first outlet region is located a radial distance from the peripheral portion. This allow a compact configuration of the sump and a better interaction with the flow controller.
Preferably the positioning device is further configured to: rotate the disk to align the first aperture of the disk with the first outlet of the plate and the second aperture of the disk with a first extra outlet of the plate; supply, through the first outlet, the washing fluid to the first spray device; and supply, through the first extra outlet of the plate, the washing the washing fluid to an additional device of the washing fluid conduit system. This provides for an additional functionality to be operated when the middle spray art is active to improve flexibility.
Preferably the additional device of the washing fluid conduit system comprising at least one of (i) an extra spray device of the washing fluid conduit system, (ii) a detergent dispenser, (iii) a tank arranged outside of the sump, (iv) a filter to be automatically cleaned by the washing fluid, and (v) a heat exchanger of the washing fluid conduit system.
Another aspect of the present invention relates to a dishwasher comprising: a washing fluid conduit system comprising a first washing fluid supply conduit terminating at an outlet, a second washing fluid supply conduit terminating at an outlet, and a third washing fluid supply conduit terminating at an outlet; a sump comprising a plate comprising (i) a first outlet for a first spray device of the washing fluid conduit system, (ii) a second outlet for a second spray device of the washing fluid conduit system, and (iii) a third outlet for a third spray device of the washing fluid conduit system; a pump for pumping washing fluid from the sump to the washing fluid conduit system; and a flow controller assembly for controlling washing fluid flow from the sump to the washing fluid conduit system, the flow controller assembly comprising: a disk comprising at least (i) a first aperture, (ii) a second aperture, and (iii) a third aperture; and a positioning device configured to: rotate the disk to align the first aperture of the disk with the first outlet and second outlet of the plate and the second aperture of the disk with the third outlet of the plate; supply, through the first, second, and third outlets of the plate, a washing fluid to the first, second, and third spray devices: rotate the disk to align the first aperture of the disk with the first outlet of the plate; and supply, through the first outlet of the plate, the washing fluid to the first spray device; rotate the disk to align the first aperture of the disk with the second outlet of the plate; and supply, through the second outlet of the plate, the washing fluid to the second spray device: rotate the disk to align the third aperture of the disk with the third outlet of the plate; and supply, through the third outlet, the washing fluid to the third spray device.
The above solution enables an improved washing flexibility since it is possible to perform a quick washing cycle in which all the lower, middle and top spray arm are active at the same time and eco cycles in which only the lower, or the middle or top are active according to the need. The eco cycles allows water saving with specific alternative washing actions that guarantee improved washing performance.
Preferably the disk further comprising a fourth aperture and wherein the positioning device is further configured to: rotate the disk to align the first aperture and the fourth aperture of the disk with the second and third outlets respectively of the plate; supply, through the second and third outlets of the plate, the washing fluid to the second and third spray devices. This further improves the flexibility of the system since an eco cycle in which lower and top are active at the same time while the middle spray arm is inactive.
Preferably the plate further comprises at least a first extra outlet, and wherein the positioning device is further configured to: rotate the disk to align the third aperture of the disk with the first extra outlet of the plate; and supply, through first extra outlet of the plate, the washing fluid to an additional device of the washing fluid conduit system. This enables a further functionality of the dishwasher in addition to supply washing liquid to the lower, middle and top spray devices
Preferably the plate further comprises a second extra outlet, and wherein the positioning device is further configured to: rotate the disk to align the third aperture of the disk with the second extra outlet of the plate; and supply, through first extra outlet of the plate, the washing fluid to an additional device of the washing fluid conduit system. This enables an even further functionality of the dishwasher in addition to supply washing liquid to the lower, middle and top spray devices. The same third aperture of the disk to activate both the first and second extra outlet of the plate. This allows a compact configuration of the disk.
Preferably the plate comprising a periphery, the plate further comprising: a first outlet region comprising (i) the first outlet for supplying washing fluid to the first washing fluid supply conduit and (ii) the second outlet for supplying washing fluid to the second washing fluid supply conduit and a second outlet region comprising (i) the third outlet for supplying washing fluid to the third washing fluid supply conduit, wherein the first and second outlet regions are arranged at different locations on the plate. This allow a compact configuration of the sump and a better interaction with the flow controller.
Preferably the second outlet region comprising (i) at least one extra outlet. This provides a further outlet for extra functionalities in addition to supply washing liquid to the lower, middle and top spray device and still maintaining a compact configuration of the plate and flow controller.
Preferably the disk comprising: a first annular region comprising the first aperture; and a second annular region comprising at least the second aperture and the third aperture, wherein the first and second annular regions are separated by a distance on the disk. This configuration provides a plurality of apertures to match the outlets of the plate by maintaining a compact design of the disk and hence of the flow controller.
Preferably the second annular region comprising the fourth aperture. This configuration provides a plurality of apertures to match the outlets of the plate by maintaining a compact design of the disk and hence of the flow controller.
Preferably the first washing fluid supply conduit is located between the second and third washing fluid supply conduit, and the first spray device is located between the second and third spray devices. Preferably the dishwasher has a top and bottom, and wherein the second washing fluid supply conduit is located proximate the top of the dishwasher, the third washing fluid supply conduit is located proximate the dishwasher bottom and the first washing fluid supply conduit is located between the second and third washing fluid supply conduits.
Preferably the plate is disk-shaped and includes a peripheral portion, wherein the second outlet region is located proximate the peripheral portion and the first outlet region is located a radial distance from the peripheral portion. This allow a compact configuration of the sump and a better interaction with the flow controller.
Preferably the positioning device is further configured to: rotate the disk to align the first aperture of the disk with the first outlet of the plate and the second aperture of the disk with a first extra outlet of the plate; supply, through the first outlet, the washing fluid to the first spray device; and supply, through the first extra outlet of the plate, the washing the washing fluid to an additional device of the washing fluid conduit system. This provides for an additional functionality to be operated while the middle spray art is active to improve flexibility.
Preferably the additional device of the washing fluid conduit system comprising at least one of (i) an extra spray device of the washing fluid conduit system, (ii) a detergent dispenser, (iii) a tank arranged outside of the sump, (iv) a filter to be automatically cleaned by the washing fluid, and (v) a heat exchanger of the washing fluid conduit system.
Preferred embodiments of the disclosure will be further described, by way of non-limiting examples only, with reference to the accompanying drawings in which:
The systems and methods described herein are directed to a dishwasher with a flow controller that controls the supply of washing fluid from a sump of the dishwasher to different components of the dishwasher (e.g., a water conduit system, separate tanks, a dish detergent booster, a self-cleaning filter, etc.). The novel flow controller and the sump provided herein overcome the shortcomings associated with known flow controllers in the art by providing washing fluid to the dishwasher in an effective and efficient manner while providing additional functionality to the dishwasher where washing fluid can be supplied to components of the dishwasher other than the water conduit system. Further, used washing fluid can be drained from an interior of the dishwasher through the flow controller, and washing fluid can be provided to separate tanks within the dishwasher through a channel in the sump.
Dishwasher 100 includes sump 114 in which washing fluid is collected, typically under the influence of gravity. The washing fluid is used by the dishwasher to clean, wash, and rinse the contents of the dishwasher and may include, for example, any combination of water, fresh waster, softened water, water mixed with detergent, dishwashing soap, and any other suitable washing and/or rinsing fluid. The washing fluid may be pumped by circulation pump 116 through washing fluid conduit system 118. The washing fluid conduit system includes delivery conduit 119 that is flow connected to one or more spray arms. In the exemplary embodiment of the disclosure, the delivery conduit is connected to top spray arm 120, middle spray arm 122, and lower spray arm 124. Top spray arm 120 is proximate top portion 102 of the dishwasher, lower spray arm 124 is proximate the bottom panel 108, and middle spray arm 122 is located between the top and lower spray arms. Delivery conduit 119 and spray arms 120, 122, and 124 of washing fluid delivery system 118 are located in chamber 103, and are configured for spraying the washing fluid, under pressure, onto the contents in chamber 103 during dishwasher use.
The dishwasher may also include controller (not specifically shown) in communication with one or more of the dishwasher's functional components. For example, the controller may be in communication with pump 116 and may be configured to selectively operate the pump 116 to send washing fluid to at least one of spray arms 120, 122, and/or 124 of washing fluid conduit system 118. In accordance with some embodiments, the controller can control a flow controller, as will be described in more detail below. In some embodiments, the controller may include a memory for storage of data such as routines for operation of dishwasher 100. In some embodiments, the controller may be housed in lower portion 104 of dishwasher 1W.
The plurality of outlets include a first outlet 138, a second outlet 140, a third outlet 142, a first extra outlet 144, and a second extra outlet 146. The outlets 138, 140, 142, 144, and 146 are also referred to herein as “water outlets” and “washing fluid outlets.” The water outlets are spaced in a manner required to function in combination with the dishwasher flow controller described hereinbelow to selectively supply water to the washing fluid conduit system. Further, a drain outlet 147 is provided in the sump to facilitate draining of used washing fluid of the dishwasher to a sump region 151 containing the water to be recirculated bt means of the pump 116.
Washing fluid that flows from the sump through first outlet 138 supplies washing fluid to a first spray arm of the washing fluid conduit system 118. Washing fluid that flows from the sump through second outlet 140 provides washing fluid to a second spray arm of the washing fluid conduit system, and washing fluid that flows from the sump through third outlet 142 provides washing fluid to a third spray arm of the washing fluid conduit system. In the exemplary embodiment, the first spray arm is middle spray arm 122, the second spray arm is top spray arm 120, and the third spray arm is lower spray arm 124. Therefore, in the exemplary embodiments, first outlet 138 provides washing fluid from sump 114 to middle spray arm 122, second outlet 140 provides washing fluid from sump 114 to top spray arm 120, and third outlet 142 provides washing fluid from sump 114 to lower spray arm 124. In other embodiments, outlets 138, 140, 142 may enable the supply of washing fluid from sump 114 to any of spray arms 120, 122, 124 and/or any other component of washing fluid conduit system 118 of dishwasher 100. As shown in
First extra outlet 144 and second extra outlet 146 may enable washing fluid to be supplied from sump 114 to a variety of components of dishwasher 100. For example, first extra outlet 144 may provide washing fluid from sump 114 to a component of dishwasher 100 outside of dishwashing chamber 103 of tub 106, as will be described in greater detail below. Alternatively, first extra outlet 144 and/or second extra outlet 146 may provide washing fluid from sump 114 to, for example any of: a detergent dispenser (e.g., included within the door 112 of the dishwasher 100, shown in
In the exemplary embodiment, housing 136 fits around or envelops the disk 152 when the disk 152 is positioned within disk portion 148 of sump 114. In use, the disk is located between the housing and sump. CAM disk 154, switch, and motor 156 are located within an internal compartment (not specifically shown) of the housing 136 such that at least the CAM disk is in contact with the disk 152 through the housing 136. In other embodiments, the housing, the CAM disk, the switch, and the motor may have a different configuration. For example, the CAM disk, switch, and motor may be immediately adjacent disk 152 rather than separated by a portion of the housing body as presently disclosed. that the housing 136 is below the CAM disk 154, the switch, and the motor 156.
In the exemplary embodiment, first aperture 174 is formed in first region 164 of disk 152, and second, third, and fourth apertures 176, 178, and 180 respectively are formed in second region 166 of disk 152. In the exemplary embodiment, first aperture 174 has an oblong shape. In other embodiments, first aperture 174 may have any suitable shape to align with outlets 138, 140, 142, 144, and/or 146 (shown in
When one or more of apertures 174, 176, 178, and/or 180 of disk 152 align with sump outlets 138, 140, 142, 144, and/or 146, outlets 138, 140, 142, 144, and/or 146 are considered “open” and washing fluid is able to flow through the outlets. Conversely, outlets 138, 140, 142, 144, and/or 146 are considered “closed” and washing fluid is prevented from flowing through the water outlets when none of the apertures are aligned with the outlets. Notably, the closed outlets are not completely blocked, as used washing fluid drains through the closed outlets and the drain outlets 147 through a cavity of the disk, as described in additional detail below. The raised, continuous surface 170 of the disk 152 ensures that there is not leakage of washing fluid between the open and closed outlets 138, 140, 142, 144, and 146.
When one or more components of water conduit system 118 (shown in
Further, in
In one embodiment, for example, a first dishwashing cycle of dishwasher 100 may comprise disk 152 being rotated among Position A. Position C, and Position G and then to at least one of Position D and Position F. The first dishwashing cycle may be an “express” or “turbo” dishwashing cycle since, in Position A, water is supplied to each of the spray arms of the dishwasher for a faster and more efficient dishwashing cycle. In another embodiment, for example, a second dishwashing cycle of dishwasher 100 may comprise disk 152 being rotated among Position B. Position E, Position G, and at least one of Position D and Position F. The second dishwashing cycle may be a deep clean or long cycle since, in the second dishwashing cycle, each of the spray arms are supplied washing fluid at different times. It should be understood that disk 152, 153 may be moved through any combination of positions by programmed controller to complete the dishwashing cycles selected by the dishwasher user.
When the first extra outlet 144 of the sump 114 is open in previously described D and H, washing fluid from sump 114 is supplied to the extra component of the dishwasher through channel 304. The washing fluid moves from the first end 306 of the channel 304 to second end 308 of channel 304, as depicted by the arrow C in
In one embodiment, top 406, also referred to herein as a “hub,” of filtration assembly 402 connects the filtration assembly and at least one of outlets 138, 140, 142, 144, and/or 146 to lower spray arm 124 of water conduit system 118 of the dishwasher. Filtration assembly 404 includes one or more aeration towers 408 for aerating washing fluid.
An exemplary dishwasher has been described above. In use, washing fluid is supplied to one or more spray arms of a washing fluid conduit system via a washing fluid delivery system to wash dishes, stemware, plates, cups, mugs, and any other items included within the dishwasher. The washing fluid is supplied from a sump of the dishwasher, wherein a pump supplies the washing fluid to the sump. The sump includes three outlets that connect to each of the three spray arms of the washing fluid conduit system and two extra outlets that connect to different components of the dishwasher like, for example, a channel of the sump, a detergent booster of the dishwasher, an extra tank of the dishwasher, etc. A flow controller including a disk controls the supply of the washing fluid from the sump to the plurality of outlets, and therefore, to the spray arms and/or other components of the dishwasher. Specifically, the disk includes apertures, and the disk and its apertures rotate relative to the water outlets of the sump. When one or more apertures of the disk align with one or more of the water outlets, washing fluid flows from the sump, through the apertures and water outlets of the sump, and to the spray arms and/or other components of the dishwasher. The pressure from the washing fluid pushes the disk to sealingly connect with the sump and the plurality of water outlets such that washing fluid is supplied to the open water outlets, and closed water outlets are in fluid connection with a cavity of the disk. Used washing fluid is drained from a cavity of the dishwasher through the closed water outlets via the cavity of the disk to return back to the sump.
The novel features of the dishwasher described herein allow washing fluid to be supplied to a washing fluid conduit system of the dishwasher in an efficient way such that different dishwashing cycles may be provided to a user of the dishwasher. The dishwashing cycles may include, for example, an express wash cycle and/or a deep clean cycle. Further, extra outlets of the sump allow washing fluid to also be supplied to other components of the dishwasher like, for example, an extra tank of the dishwasher, a detergent booster, a filter of the dishwasher, and any other suitable component.
Although specific features of various embodiments of the disclosure may be shown in some drawings and not in others, this is for convenience only. In accordance with the principles of the disclosure, any feature of a drawing may be referenced and/or claimed in combination with any feature of any other drawing.
This written description uses examples to disclose the exemplary dishwasher, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2021/085909 | 12/15/2021 | WO |