A dishwasher may clean items (e.g., dishes, utensils, or the like). The dishwasher may include a wash chamber, and the items may be located in the wash chamber. The dishwasher may spray a liquid within the wash chamber to clean the items. The liquid may flow within the wash chamber and the liquid may be received by a sump.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
The present inventors have recognized, among other things, that a problem to be solved may include reducing the amount of liquid (e.g., water) that is used during operation of a dishwasher. Such problems may be solved by reducing cavitation of a pump that cycles the liquid through the dishwasher. A sump for a dishwashing apparatus may provide a solution to these problems. For example, the sump may help provide a flow of liquid to a pump to help prevent cavitation. The sump may include a sump pan having a pan inlet. The sump pan may be configured to couple with a wash chamber of the dishwashing apparatus. The pan inlet may be configured to receive a liquid from the wash chamber. A sump well may be coupled to the sump pan, and the sump well may be configured to collect the liquid from the sump pan. The sump well may include a well inlet in communication with the sump pan. The sump pan may convey the liquid to the well inlet. The sump well may include a recirculation port extending through a first wall of the sump well. The recirculation port may be configured to provide the liquid to a recirculation pump. The sump pan and the sump well may be a unitary piece of material.
A wash arm 120 may be located in the wash chamber 110, and the wash arm 120 may spray a liquid (e.g., water, a solution of water and soap, a solution of water and a cleanser, or the like). The wash arm 120 may rotate within the wash chamber 110 to clean items located in the wash chamber 110.
The wash chamber 110 may be at least partially defined by a body 130 (e.g., frame, support structure, or the like) of the dishwashing apparatus 100. A door 140 may be moveably coupled to the body 130, and the door 140 may provide access to the wash chamber 110. The door 140 may help prevent liquid from escaping the wash chamber 110 during operation of the dishwashing apparatus 100.
The dishwashing apparatus 100 may include a sump 200. The sump 200 may receive liquid that flows within the wash chamber 110 during operation of the dishwashing apparatus 100. For example, the sump 200 may be coupled to the body 130 of the dishwashing apparatus 100. The sump 200 may define a bottom of the wash chamber 110, and liquid within the wash chamber 110 may drain into the sump 200.
The dishwashing apparatus 100 may include a base 210, and the body 130 may be coupled to the base 210. The base 210 may define a service compartment 220 of the dishwashing apparatus 100. As described in greater detail herein, the service compartment 220 may house one or more components of the dishwashing apparatus 100. The sump 200 may be located between the wash chamber 110 and the service compartment 220. For instance, the sump 200 may separate the service compartment from the wash chamber 110.
The sump 200 may include a sump pan 330, and the sump pan 330 may include a pan inlet 340. The pan inlet 340 may receive liquid from the wash chamber 110. For example, liquid may be sprayed by the wash arm 120 (e.g., as shown in
The sump 200 may include a sump well 350. The sump well 350 may be coupled to the sump pan 330, and the sump well 350 may receive liquid from the sump pan 330. In an example, the sump well 350 may collect liquid from the sump pan 330 (and the wash chamber 11). For instance, the liquid received by the sump pan 330 may flow into the sump well 350, and the sump well 350 may collect the liquid.
As described herein, the sump 200 may provide liquid to the pump 310. For instance, a recirculation flange 360 may be coupled to the sump 200, for instance the flange 360 may be coupled to the sump well 350. In an example, the flange 360 may be coupled to the sump well 350 at an angle (e.g., with respect to a wall of the sump well 350.
The recirculation flange 360 may facilitate coupling the sump 200 with the hoses 320. The liquid collected by the sump well 350 may flow from the sump well 350, flow through the recirculation flange 360 and the hoses 320, and may flow into pump 310. The sump 200 may help reduce the occurrence of cavitation within the pump 310. For instance, the sump pan 330 and the sump well 250 may cooperate to reduce the occurrence of cavitation within the pump 310, for example by providing a consistent flow of liquid to the pump 310.
The sump 200 may include a lip 420, and the lip 420 may facilitate coupling the sump 200 with other components of the dishwashing apparatus 100, for example the sump 200 may be coupled to the body 130 or the wash chamber 110 (e.g., as shown in
The sump 200 may include a liquid containment portion 430, and the liquid containment portion 430 may correspond to a maximum level 440 of liquid within the sump 200. In an example, the sump 200 may be sized and shaped to have a volume that is greater than a volume of liquid that is introduced into the dishwashing apparatus 100. For instance, 1.5 gallons of liquid may be introduced into the dishwashing apparatus 100, and the sump may be sized and shaped to contain 2 gallons of liquid. Accordingly, the level of liquid in the sump 200 may not exceed the maximum level 440.
The maximum level 440 of liquid may be located below the lip 420 (e.g., the maximum level 440 may be remote from the lip 420. Because the lip 420 may be coupled to the body 130 (or the wash chamber 110), a seam (e.g., weld bead, gasket line, or the like) may be located at the interface of the lip 420 and the body 130 (or the wash chamber 110). Accordingly, locating the maximum level 440 of liquid below the lip 420 may help prevent leakage of the dishwashing apparatus 100. For example, the seam may leak due to corrosion (e.g., corrosion of a weld bead) or damage to a gasket. Locating the maximum level 440 of liquid below the lip 420 may help reduce the exposure of the seam to the liquid, and accordingly may reduce help the occurrence of leakage.
The sump 200 may include a drain port 520, and the drain port 520 may help facilitate draining liquid from the sump 200 (and the dishwashing apparatus 100, for example as shown in
The recirculation flange 360 may be coupled to the wall 510, and coupling the recirculation flange 360 to the first wall 510 may help prevent leakage from the sump 200, for instance by reducing the exposure of a seam between the flange 360 and the port 500 to liquid. The first wall 510 may extend at an angle from the second wall 530 (e.g., the first wall 510 may be perpendicular to the second wall 530, or the first wall 510 may extend at a 20 degree angle from the second wall 530). Accordingly, liquid drains from the first wall 510 to the second wall 530 of the sump well 350 (e.g., because the second wall 530 defines a bottom of the sump well 350). Thus, exposure of the seam between the recirculation port 500 and the recirculation flange 360 (shown in
As described herein, the recirculation port 500 may extend through the first wall 510. The recirculation port 500 may be located proximate to the second wall 530, In an example, locating the recirculation port 500 proximate the second wall 530 enhances pumping of liquid from the sump well 350. For instance, liquid in the sump well 350 drains to the second wall 530 and locating the recirculation port 500 proximate the second wall 530 enhance pumping liquid from the sump well 350.
The recirculation port 500 may be located remote from the drain port 520. For example, the recirculation port 500 may extend through the first wall 510, and the drain port 520 may extend through the second wall 530. Locating the recirculation port 500 remote from the drain port 520 may improve the performance of the dishwashing apparatus 100, for example by inhibiting the flow of liquid into the sump well 350 from the drain port 520. In some approaches, the recirculation port 500 may be proximate to the drain port 520. Liquid may be pumped from the sump well 350 (e.g., with the pump system 300 to recirculate within the apparatus 100). The pumping of liquid from the sump well 350 may draw liquid from the drain port 520 into the sump well 350, for example because the drain port 520 and the recirculation port 500 are in fluidic communication when located proximate each other. For instance, a pressure differential generated at the recirculation port 500 (e.g., with the pump 310, shown in
The sump 200 may be a unitary piece of material. For example, the sump pan 330 and the sump well 350 may be a unitary piece of material. The sump 200 may be manufactured with a drawing operation (e.g., a deep draw operation, or the like), for instance by drawing a sheet of metal to define the sump pan 330 and the sump well 350 (e.g., by applying a force to the sheet of metal with die). A person having ordinary skill in the art may detect the drawing to define the sump pan 330. For instance, a grain structure of the metal of the sump pan 330 may indicate that the sump pan 330 was exposed to one or more drawing operations.
Providing the sump pan 330 and the sump well 350 as a unitary piece of material helps prevent leakage of the sump 200, and may help improve the performance of the dishwashing apparatus 100. In various examples, the design of the deep draw sump well 350 is sufficient that no manifold is necessary, thereby, avoiding additional locations of potential corrosion and future leaks, including, but not limited to, potential gasket leakage points (e.g., at a seam). In some approaches, the sump 200 includes more than one component. For example, a manifold may be coupled to the sump 200 (e.g., the sump pan 330). For instance, the manifold may be coupled to the sump 200 with a gasket and fasteners. The manifold may include ports that allow fluid to flow from the manifold. A seam between the sump 200 and the manifold may leak due to exposure to liquid, and the liquid may leak through the seam. Accordingly, providing the sump 200 with the sump pan 330 and the sump well 350 as a unitary piece of material eliminates seams, and may help reduce leakage from the sump 200, for instance because the recirculation port or the drain port 520 may not be included in a separate component from other portions of the sump 200.
The sump 200 may include at least one component through hole 540. The component through hole 540 may be configured to receive a heating element, or a thermostat. The heating element may heat liquid within the sump 200 (or the dishwashing apparatus 100). The thermostat may provide a signal indicative of the temperature of liquid in the sump 200 (or the dishwashing apparatus 100), The component through hole 640 may extend through the first wall 510 of the sump well 350, however the present subject matter is not so limited.
As described herein, the sump 200 may be a unitary piece of material, and the sump 200 may be manufactured using a drawing operation. The drawing operation may help facilitate manufacturing the sump 200 as a unitary piece of material with the first distance being greater than 6 inches. The drawing operation may help facilitate manufacturing the sump 200 as a unitary piece of material with the first distance 610 being greater than 5.5 inches. The drawing operation may help facilitate manufacturing the sump 200 as a unitary piece of material with the second distance 620 being greater than 5.5 inches.
For example, the controller 800 may be in communication with a pump 810, for instance a diaphragm pump. The pump 810 may supply a cleaning product (e.g., detergent, solvent, bleach, soap, or the like) to the wash chamber 110 (e.g., as shown in
One or more electrical properties may vary in correspondence to whether the pump 810 is pumping a fluid (or the fluid being pumped). For example, the electrical current drawn by the pump 810 may increase when the pump 810 is pumping a liquid. The electrical current drawn by the pump 810 may decrease when the pump 810 is not pumping a liquid. For example, the current drawn by the pump 810 may decrease when the pump 810 is pumping a gas (in comparison to the current drawn by the pump 810 when the pump 810 is pumping a liquid). The current drawn by the pump 810 may increase when the pump 810 is not pumping a fluid (e.g., a fluid path between the reservoir 820 and the pump 810 is occluded). Accordingly, the controller 800 may monitor electrical characteristics of the pump 810, for instance to determine whether the pump 810 is pumping a fluid (or the fluid being pumped).
The controller 800 may monitor the one or more electrical properties of the pump 810. For instance, the controller 800 may be in communication with an electrical characteristic sensor 830, and the electrical characteristic sensor facilitates monitoring of one or more electrical characteristics of the pump 810. In an example, a power supply 840 provided power to the pump 810. The sensor 830 may measure one or more of current drawn by the pump 810 or voltage supplied to the pump 810. The controller 800 may be in communication with the sensor 830, and the controller 800 may monitor (e.g., record, analyze, interpret, or the like) the measurements provided by the sensor 830.
In an example, the electrical characteristic sensor 830 includes a resistor (e.g., a shunt resistor, or the like). The resistor 800 may be located in electrical communication with the pump (e.g., located in line with the power supply 840), The controller 800 may monitor a voltage potential across the resistor. The controller 800 may determine voltage draw by the pump 810, for example based on the monitored voltage potential across the resistor. The controller 800 (or the sensor 830) may include an amplifier, signal processing circuitry, or the like to facilitate monitoring of the electrical characteristics of the pump 810 with the controller 800.
The controller 800 may determine whether a fluid is flowing through the pump 810 during operation of the pump 810. In an example, the controller 800 determines a fluid flow metric for the pump 810. The fluid flow metric may be indicative of fluid flow through the pump 810. The controller 800 may determine the fluid flow metric based on the monitored electrical characteristics of the pump 810. The controller 800 may update the fluid flow metric based on a comparison of the electrical characteristics of the pump 810 to a characteristic threshold. For instance, the fluid flow metric may have a first value when the pump 810 is pumping a gas. The fluid flow metric may have a second value when the pump 810 is pumping a liquid. The fluid flow metric may have a third value when the pump 810 is not pumping a fluid.
In an example, the controller 800 may compare the electrical characteristics of the pump 810 to a characteristic threshold (e.g., a maximum, minimum, limit, rate of change, or the like). Determining whether the pump 810 is pumping a fluid may facilitate determining whether the reservoir 820 is depleted (e.g., low, drained, empty, out, or the like). Determining whether the pump 810 is pumping a fluid may facilitate determining whether the pump 810 is occluded (or whether there is an occlusion in a fluid line for the pump 810).
In an example, the controller 800 compares current drawn by the pump 810 to a current threshold. The controller 800 may determine that the pump 810 is pumping a gas when the current being drawn by the pump 810 exceeds a current threshold. For example, the pump 810 may operate at a first amperage (e.g., for a first time period) when the pump 810 is pumping a liquid. The pump 810 may operate at a second amperage (e.g., for a second time period) when the pump 810 is pumping a gas. The controller 800 may monitor the electrical characteristics of the pump 810, for example to determine the pump 810 is pumping liquid (e.g., cleaning product from the reservoir 820). The controller 800 monitors the electrical characteristics for a change, and compares the electrical characteristic (e.g., current, voltage, or the like) to the characteristic threshold (e.g., current threshold, voltage threshold, or the like). Accordingly, the controller 108 may determine when the pump 810 is pumping a liquid, pumping a gas, or if the pump 810 is occluded (e.g., if a line between the pump 810 and the reservoir 820 is clogged). The controller 800 may monitor cycles of the pump 810, for example when the pump 810 is modulated and liquid is pumped by the pump 810. As described in greater detail herein, the controller 800 may provide a notification, for instance when the controller 108 determines that a reservoir is depleted based on the cycles of the pump 810.
The controller 800 may provide a notification (e.g., by activating an indicator, such as a light, a noise, or the like) that fluid is not flowing through the pump 810. For example, the pump 810 may draw a cleaning product from the reservoir 820. The cleaning product may be depleted from reservoir 820 when the pump 810 is operated. As described herein, when the reservoir 820 is depleted, the one or more electrical properties of the pump 810 may change. The controller 800 may monitor the pump 810 for a change in electrical characteristics, and the controller 800 may generate an electrical signal that is indicative of whether the reservoir 820 is depleted. The controller 800 may generate an electrical signal that is indicative of whether the pump 810 is occluded. The controller 800 may generate an electrical signal that is indicative of whether gas has flowed through the pump 810 (e.g., when a measured electrical characteristic exceeds a characteristic threshold). As a result, a user may be notified that the reservoir 820 is depleted, or the flow through the pump 810 is occluded, and the user may add additional cleaning product to the reservoir 820 (or perform other maintenance tasks, such as cleaning the unit, or the like). Accordingly, the controller 800 may improve the performance of the dishwashing apparatus 100 because the controller 800 may ensure that the dishwashing apparatus 100 is operating with a sufficient amount of cleaning product, for instance to clean items in the wash chamber 110 (e.g., as shown in
In some examples, the controller 800 may monitor cycles of the pump 810, for example when the pump 810 is modulated and liquid is pumped by the pump 810 The controller 800 may provide a notification, for instance when the controller 108 determines that a reservoir 820 is depleted based on the cycles of the pump 810, The controller 800 may provide a notification that the reservoir 820 is depleted based on the monitoring of cycles of the pump 810. In an example, the controller 800 modulates the pump 810 to pump a specified volume of cleaning product per cycle (e.g., per dishwashing cycle). The controller 800 monitors the pump 810 and the cycles of the pump 810. The controller 800 may determine the product level in the reservoir 820, for example based on the monitoring of the cycle of the pump 810. In some examples, the controller 800 provides a notification (e.g., instructions, an electrical signal, or the like) that the reservoir is depleted, for instance when the reservoir 800 has reached 20 percent of its overall capacity (however the present subject matter is not so limited). In some examples, the controller 800 may transmit a notification when the controller 800 determines the pump 810 is occluded, for instance to notify a technician that the apparatus 100 may need to be serviced.
As described herein, the controller 800 may determine whether the pump 810 is pumping a liquid, or a gas (or not pumping a liquid or a gas, for instance when the pump 810 is occluded). The controller 800 may modulate the pump 810 to prime the pump 810, for example using the determination of whether the pump 810 is pumping a liquid or a gas. In an example, the product reservoir 820 (or reservoirs 705, shown in
In alternative embodiments, the machine 900 may operate as a standalone device or may be connected (e.g., networked) to other machines. In a networked deployment, the machine 900 may operate in the capacity of a server machine, a client machine, or both in server-client network environments. In an example, the machine 900 may act as a peer machine in peer-to-peer (P P) (or other distributed) network environment. The machine 900 may be a personal computer (PC), a tablet PC, a set-top box (STB), a personal digital assistant (PDA), a mobile telephone, a web appliance, a network router, switch or bridge, or any machine capable of executing instructions (sequential or otherwise) that specify actions to be taken by that machine. Further, while only a single machine is illustrated, the term “machine” shall also be taken to include any collection of machines that individually or jointly execute a set (or multiple sets) of instructions to perform any one or more of the methodologies discussed herein, such as cloud computing, software as a service (SaaS), other computer cluster configurations.
The machine (e.g., computer system) 900 may include a hardware processor 902 (e.g., a central processing unit (CPU), a graphics processing unit (GPU), a hardware processor core, or any combination thereof), a main memory 904, a static memory (e.g., memory or storage for firmware, microcode, a basic-input-output (BIOS), unified extensible firmware interface (UEFI), etc) 906, and mass storage 908 (e.g., hard drive, tape drive, flash storage, or other block devices) some or all of which may communicate with each other via an interlink (e.g., bus) 930. The machine 900 may further include a display unit 910, an alphanumeric input device 912 (e.g., a keyboard), and a user interface (UI) navigation device 914 (e.g., a mouse). In an example, the display unit 910, input device 912 and UI navigation device 914 may be a touch screen display. The machine 900 may additionally include a storage device (e.g., drive unit) 908, a signal generation device 918 (e.g., a speaker), a network interface device 920, and one or more sensors 916, such as a global positioning system (GPS) sensor, compass, accelerometer, or other sensor. The machine 900 may include an output controller 928, such as a serial (e.g., universal serial bus (USB), parallel, or other wired or wireless (e.g., infrared (1R), near field communication (NFC), etc) connection to communicate or control one or more peripheral devices (e.g., a printer, card reader, etc.).
Registers of the processor 902, the main memory 904, the static memory 906, or the mass storage 908 may be, or include, a machine readable medium 922 on which is stored one or more sets of data structures or instructions 924 (e.g., software) embodying or utilized by any one or more of the techniques or functions described herein. The instructions 924 may also reside, completely or at least partially, within any of registers of the processor 902, the main memory 904, the static memory 906, or the mass storage 908 during execution thereof by the machine 900. In an example, one or any combination of the hardware processor 902, the main memory 904, the static memory 906, or the mass storage 908 may constitute the machine readable media 922. While the machine readable medium 922 is illustrated as a single medium, the term “machine readable medium” may include a single medium or multiple media (e.g., a centralized or distributed database, and/or associated caches and servers) configured to store the one or more instructions 924.
The term “machine readable medium” may include any medium that is capable of storing, encoding, or carrying instructions for execution by the machine 900 and that cause the machine 900 to perform any one or more of the techniques of the present disclosure, or that is capable of storing, encoding or carrying data structures used by or associated with such instructions. Non-limiting machine readable medium examples may include solid-state memories, optical media, magnetic media, and signals (e.g., radio frequency signals, other photon based signals, sound signals, etc), In an example, a non-transitory machine readable medium comprises a machine readable medium with a plurality of particles having invariant (e.g., rest) mass, and thus are compositions of matter. Accordingly, non-transitory machine-readable media are machine readable media that do not include transitory propagating signals. Specific examples of non-transitory machine readable media may include: non-volatile memory, such as semiconductor memory devices (e.g., Electrically Programmable Read-Only Memory (EPROM), Electrically Erasable Programmable Read-Only Memory (EEPROM)) and flash memory devices; magnetic disks, such as internal hard disks and removable disks; magneto-optical disks; and CD-ROM and DVD-ROM disks.
The instructions 924 may be further transmitted or received over a communications network 926 using a transmission medium via the network interface device 920 utilizing any one of a number of transfer protocols (e.g., frame relay, internee protocol (IP), transmission control protocol (TCP), user datagram protocol (UDP), hypertext transfer protocol (MTP), etc.). Example communication networks may include a local area network (LAN), a wide area network (WAN), a packet data network (e.g., the Internet), mobile telephone networks (e.g., cellular networks), Plain Old Telephone (POTS) networks, and wireless data networks (e.g., Institute of Electrical and Electronics Engineers (IEEE) 802.11 family of standards known as Wi-Fi®, WEE 802.16 family of standards known as WiMax®), WEE 802.15.4 family of standards, peer-to-peer (P2P) networks, among others. In an example, the network interface device 920 may include one or more physical jacks (e.g., Ethernet, coaxial, or phone jacks) or one or more antennas to connect to the communications network 926. In an example, the network interface device 920 may include a plurality of antennas to wirelessly communicate using at least one of single-input multiple-output (SIMO), multiple-input multiple-output (MIMO), or multiple-input single-output (MISO) techniques. The term “transmission medium” shall be taken to include any intangible medium that is capable of storing, encoding or carrying instructions for execution by the machine 900, and includes digital or analog communications signals or other intangible medium to facilitate communication of such software. A transmission medium is a machine readable medium.
In some examples, an inner diameter 1010 of the recirculation flange 360 may be greater than, or equal to, a diameter 1020 of the recirculation port 500. For example, the seal 1000 may be coupled with the first wall 510 and the recirculation flange 360. The seal 1000 may extend around an exterior of the recirculation flange 360, and the recirculation port 500 may be located in an interior of the recirculation flange 360. Accordingly, the seal 1000 between the recirculation flange 360 and the recirculation port 500 may be enhanced, for example because the seal 1000 is exposed to less liquid).
This detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the invention may be practiced. These embodiments are also referred to herein as “examples.” Such examples may include elements in addition to those shown or described. However, the inventors also contemplate examples in which only those elements shown or described are provided.
In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of “at least one” or “one or more.” in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more Examples thereof) may be used in combination with each other. Other embodiments may be used, such as by one of ordinary skill in the art upon reviewing the above description.
This patent application is a continuation of U.S. patent application Ser. No. 16/892,136, filed Jun. 3, 2020, which claims the benefit of priority of Mueggenborg et al. U.S. Provisional Patent Application Ser. No. 62/856,572, entitled “DISHWASHER SUMP AND DISHWASHER APPARATUS,” filed on Jun. 3, 2019 (Attorney Docket No. 4897.016PRV), each of which are hereby incorporated by reference herein in their entirety.
Number | Date | Country | |
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62856572 | Jun 2019 | US |
Number | Date | Country | |
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Parent | 16892136 | Jun 2020 | US |
Child | 18500362 | US |