Patent Application
20170172370
Contemporary dishwashers typically have a recirculation circuit including a sump from which water is collected and pumped to a rotating spray arm for distribution within the wash chamber of the dishwasher. The effectiveness of the liquid sprayed from the rotating spray arm is dependent upon the pressure of the liquid supplied to the spray arm.
In the context of a rotating spray arm, a bearing assembly typically couples the rotating spray arm to a liquid supply conduit from the pump. Often there is a pressure loss at the interface of the supply conduit and the rotating spray arm. This pressure loss reduces the effectiveness of the liquid sprayed from the rotating spray arm.
The pressure loss is typically attributable to a gap between the bearing assembly and the supply conduit through which the liquid can escape. Prior solutions have provided for a seal at the interface between the bearing assembly and the liquid supply conduit to reduce the loss of water through the interface, thereby reducing the pressure loss. However, the seal alone is not a perfect solution for reducing the pressure loss.
Another source of pressure loss is attributable to the bearing assembly providing a larger volume area in which the liquid supplied through the liquid supply conduit can diverge resulting in a pressure drop.
In one aspect, the invention relates to a spray arm assembly for a dishwasher comprising: a spray arm having a spray arm inlet; a bearing assembly having a bearing body defining a through passage with a bearing inlet and a bearing outlet fluidly coupled to the spray arm inlet; and a liquid supply conduit having a supply outlet fluidly coupled to the bearing inlet, wherein the supply outlet has an effective cross-sectional area confronting the bearing inlet that is less than or equal to the bearing inlet cross-sectional area.
In another aspect, the invention relates to a spray arm assembly for a dishwasher comprising: a spray arm having a spray arm inlet; a bearing assembly having a bearing body defining a through passage with a bearing inlet and a bearing outlet fluidly coupled to the spray arm inlet; and a liquid supply conduit having a supply outlet fluidly coupled to the bearing inlet, and a deflector provided within the supply outlet to effectively divide the supply outlet into at least two portions, with the one of the at least two portions facing upstream and defining an effective cross-sectional area confronting the bearing inlet that is less than or equal to the bearing inlet cross-sectional area.
In
It should be appreciated that the door assembly 18 may be secured to the lower front edge of the chassis 12 or to the lower front edge of the tub 14 via a hinge assembly (not shown) configured to pivot the door assembly 18. When the door assembly 18 is closed, user access to the treating chamber 16 may be prevented, whereas user access to the treating chamber 16 may be permitted when the door assembly 18 is open.
Dish holders, illustrated in the form of upper and lower dish racks 26, 28, are located within the treating chamber 16 and receive dishes for washing. The upper and lower racks 26, 28 are typically mounted for slidable movement in and out of the treating chamber 16 for ease of loading and unloading. Other dish holders may be provided, such as a silverware basket. As used in this description, the term “dish(es)” is intended to be generic to any item, single or plural, that may be treated in the dishwasher 10, including, without limitation, dishes, plates, pots, bowls, pans, glassware, and silverware.
A spray system is provided for spraying liquid in the treating chamber 16 and is provided in the form of a first lower spray assembly 34, a second lower spray assembly 36, a rotating mid-level spray arm assembly 38, and/or an upper spray arm assembly 40. Upper sprayer 40, mid-level rotatable sprayer 38 and lower rotatable sprayer 34 are located, respectively, above the upper rack 26, beneath the upper rack 26, and beneath the lower rack 24 and are illustrated as rotating spray arms. The second lower spray assembly 36 is illustrated as being located adjacent the lower dish rack 28 toward the rear of the treating chamber 16. The second lower spray assembly 36 is illustrated as including a vertically oriented distribution header or spray manifold 44. Such a spray manifold is set forth in detail in U.S. Pat. No. 7,594,513, issued Sep. 29, 2009, and titled “Multiple Wash Zone Dishwasher,” which is incorporated herein by reference in its entirety.
A recirculation system is provided for recirculating liquid from the treating chamber 16 to the spray system. The recirculation system may include a sump 30 and a pump assembly 31. The sump 30 collects the liquid sprayed in the treating chamber 16 and may be formed by a sloped or recess portion of a bottom wall of the tub 14. The pump assembly 31 may include both a drain pump 32 and a recirculation pump 33. The drain pump 32 may draw liquid from the sump 30 and pump the liquid out of the dishwasher 10 to a household drain line (not shown). The recirculation pump 33 may draw liquid from the sump 30 and the liquid may be simultaneously or selectively pumped through a pump outlet 106 to a diverter valve 108, which diverts the liquid to each of the assemblies 34, 36, 38, 40 for selective spraying. A liquid supply conduit 100 supplies the liquid to the lower spray arm assembly 34 through a bearing assembly 104. While not shown, a liquid supply system may include a water supply conduit coupled with a household water supply for supplying water to the treating chamber 16.
A heating system including a heater 46 may be located within the sump 30 for heating the liquid contained in the sump 30.
A controller 50 may also be included in the dishwasher 10, which may be operably coupled with various components of the dishwasher 10 to implement a cycle of operation. The controller 50 may be located within the door 18 as illustrated, or it may alternatively be located somewhere within the chassis 12. The controller 50 may also be operably coupled with a control panel or user interface 56 for receiving user-selected inputs and communicating information to the user. The user interface 56 may include operational controls such as dials, lights, switches, and displays enabling a user to input commands, such as a cycle of operation, to the controller 50 and receive information.
As illustrated schematically in
Referring now to
Referring to
The bearing assembly 104 comprises a bearing body 120 defining a through passage 122 having an inlet 124 and an outlet 126. The bearing body 120 has slots 128 which are complementary to the pins 116, such that the outlet end of the bearing body 120 can be inserted into the spray arm inlet 118 with the pins 116 sliding within the slots 128 to limit the relative rotation of the spray arm 102 and the bearing body 120. The insertion of the bearing body 120 into the spray arm inlet 118 fluidly couples the through passage 122 to the hollow interior 112 of the spray arm 102.
The bearing body 120 further comprises a shoulder 132 that circumscribes the bearing outlet 126. The shoulder 132, while shown at the terminal end of the bearing body 120, could be at any location along the bearing body 120.
The liquid supply conduit 100 defines a hollow interior 140 and terminates in a liquid supply conduit outlet 142. Near the liquid supply conduit outlet 142, the liquid supply conduit 100 defines stepped surfaces 144, 146, which form a seat 148.
A seal 150 is formed in part by the seat 148 and the shoulder 132, which collectively define a chamber in which a seal element 152, such as an o-ring seal, and friction reducer 154, such as rings 156 made from polytetrafluoroethylene (PTFE), are located. The seal 150 provides for fluidly sealing the bearing body 120 to the liquid supply conduit 100, while permitting their relative rotation. The space formed by the seat 148 and shoulder 132 is such that the seal element 152 is slightly compressed. One of the rings 156 generally remains generally in contact with the seal element 152 and the other ring 156 remains in contact with the shoulder 132. The relative rotation of the bearing body 120 and the liquid supply conduit 100 is accomplished by the relative rotation of the rings 156.
The liquid supply conduit 100 comprises upper and lower portions 162, 164, which may be separated to provide access to the hollow interior 140. The lower portion 164 defines a generally hemispherical portion 166 having a depending wall 168 that lies adjacent or abuts the shoulder 132 of the bearing body 120, which provides a bearing surface interface 169 between the liquid supply conduit 100 and the bearing body 120.
A deflector 170 extends from the lower portion 164 toward the bearing body inlet 124. The deflector 170 and the interior of the hemispherical portion 166 divide the liquid supply conduit outlet 142 into first and second portions 172, 174. The first portion 172 defines an effective outlet for the liquid supply conduit 100 and is of a smaller cross-sectional area than the cross-sectional area of the through passage 122 for the bearing body 120.
As best seen in
It is contemplated that the cross-sectional area of the first portion 172 will be substantially similar to the cross-sectional area 176 of the hollow interior 140 that opens into the first portion 172, which will reduce any pressure drops. The reduction to elimination of the pressure drop associated with the transition from the liquid supply conduit 100 to the bearing assembly 104 will improve the spray performance of the rotating spray arm 102.
While the invention has been described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. Reasonable variation and modification are possible within the scope of the forgoing disclosure and drawings without departing from the spirit of the invention, which is defined in the appended claims.
