Claims
- 1. A dishwasher, comprising:a sump; a pump housing forming a pumping chamber having an inlet in fluid communication with the sump and an outlet, a motor drive shaft extending into the pumping chamber; an impeller connected to the motor drive shaft for rotation within the pumping chamber; a particle screen supported upstream of the impeller; and a chopping blade and a drive shaft rotatably mounted on the particle screen, said drive shaft drivingly supporting the chopping blade and having a coupling end which detachably couples to the impeller.
- 2. The dishwasher according to claim 1, wherein the coupling between the chopping blade and the impeller is capable of accommodating axial tolerance between the coupling end of the drive shaft and the impeller.
- 3. The dishwasher according to claim 1, wherein the impeller includes a drive extension which detachably couples to the coupling end of the drive shaft.
- 4. The dishwasher according to claim 3, whereinthe coupling end includes a plurality of teeth and the drive extension includes a plurality of teeth, the teeth of the coupling end and the teeth of the drive extension engaging each other to drivingly couple the drive shaft to the impeller, and the teeth of the coupling end and the teeth of the drive extension over lap each other to accommodate axial tolerance in the axial position of the impeller.
- 5. The dishwasher according to claim 1, further comprising:the particle screen having a center opening provided with a bearing having a first bearing surface and an opposite second bearing surface, and a drive shaft rotatably supported on the particle screen, the drive shaft having a first end extending through the center opening of the particle screen wherein the chopping blade is mounted to the first end of the drive shaft and is biased against the first bearing surface, the drive shaft further having a coupling end which detachably couples to the impeller.
- 6. The dishwasher according to claim 1, further comprising:the particle screen having a center opening provided with a bearing having a first bearing surface and an opposite second bearing surface, a drive shaft having a first end extending through the center opening of the particle screen, the drive shaft further having a coupling end including a shoulder, the coupling end detachably couples to the impeller; a fastener for securing the chopping blade onto the first end of the drive shaft such that the chopping blade is drivingly supported on the drive shaft and seats on the first bearing surface; a washer disposed about the drive shaft adjacent the second bearing surface; and a spring disposed about the drive shaft and captured between the shoulder and the washer such that chopping blade is biased toward the particle screen.
- 7. A dishwasher, comprising:a sump; a pump housing forming a pumping chamber having an inlet in fluid communication with the sump and an outlet, a motor drive shaft extending into the pumping chamber; an impeller connected to the motor drive shaft for rotation within the pumping chamber; a particle screen supported upstream of the impeller; and a chopping blade rotatably supported on the particle screen and detachably coupled to the impeller for co-rotation therewith, wherein the chopping blade further comprises a reverse angle portion which directs wash liquid upstream, away from the particle screen when the chopping blade is rotated along with the impeller.
- 8. A dishwasher, comprising:a sump having a bottom wall; a pump housing forming a pumping chamber having an inlet in fluid communication with the sump and an outlet, a motor drive shaft extending into the pumping chamber; an impeller connected to the motor drive shaft for rotation within the pumping chamber; a particle screen supported upstream of the impeller; a chopping blade rotatably supported on the particle screen and detachably coupled to the impeller for co-rotation therewith; and an inlet shroud for forming the inlet area, the particle chopping assembly being captured between the inlet shroud and the bottom wall of the sump.
- 9. A dishwasher, comprising:a wash chamber including a sump; a pump having a rotating element supported by a motor drive shaft within a pump housing, the pump adapted to draw liquid from the sump through an inlet area and then pump liquid to the wash chamber; a particle chopping assembly supported in the inlet area upstream of the rotating element, the particle chopping assembly including a particle screen, a chopping blade and a drive shaft rotatably mounted on the particle screen, said drive shaft drivingly supporting the chopping blade and having a coupling end which detachably couples to the rotating element.
- 10. The dishwasher according to claim 9, wherein the coupling between the chopping blade and the rotating element is capable of accommodating axial tolerance with regard to the axial position of the rotating element.
- 11. The dishwasher according to claim 9 wherein the rotating element includes a drive extension which detachably couples to the coupling end of the drive shaft.
- 12. The dishwasher according to claim 11, whereinthe coupling end includes a plurality of teeth and a centering hole and the drive extension includes a plurality of teeth and a center pin, the centering hole receiving the center pin and the teeth of the coupling end and the teeth of the drive extension engaging each other to drivingly couple the drive shaft to the rotating element, and the teeth of the coupling end and the teeth of the drive extension over lap each other to accommodate axial tolerance the axial position of the impeller.
- 13. The dishwasher according to claim 9, further wherein the particle chopping assembly further comprises:the particle screen having a center opening provided with a bearing having a first bearing surface and an opposite second bearing surface, and a drive shaft rotatably supported on the particle screen, the drive shaft having a first end extending through the center opening of the particle screen wherein the chopping blade is mounted to the first end of the drive shaft and is biased against the first bearing surface, the drive shaft further having a coupling end which detachably couples to the rotating element.
- 14. The dishwasher according to claim 9, further wherein the particle chopping assembly comprises:the particle screen having a center opening provided with a bearing having a first bearing surface and an opposite second bearing surface, a drive shaft having a first end extending through the center opening of the particle screen, the drive shaft further having a coupling end including a shoulder, the coupling end detachably couples to the impeller; a fastener for securing the chopping blade onto the first end Of the drive shaft such that the chopping blade is drivingly supported on the drive shaft and seats on the first bearing surface; a washer disposed about the drive shaft adjacent the second bearing surface; and a spring disposed about the drive shaft and captured between the shoulder and the washer such that chopping blade is biased toward the particle screen.
- 15. The dishwasher according to claim 9, wherein the chopping blade further comprises:a reverse angle portion which directs wash liquid upstream, away from the particle screen when the chopping blade is rotated along with the impeller.
- 16. A method for assembling a dishwasher which includes a sump, the method comprising the steps of:assembling a chopping assembly including a particle screen, a drive shaft and a chopping blade wherein the drive shaft driving supports the chopping blade and is rotatably mounted to the particle screen; securing the chopping assembly within the sump; and connecting a pump assembly including a motor and impeller mounted on the motor drive shaft to the sump, wherein a drive extension of the impeller is drivingly coupled to the chopping assembly.
- 17. The method of assembling a dishwasher according to claim 16, wherein the step of assembly the chopping assembly further comprises the steps of.inserting a first end of the drive shaft a center opening of the particle screen which is provided with a bearing having a first bearing surface and an opposite second bearing surface, securing the chopping blade onto the first end of the drive shaft with a fastener such that the chopping blade is drivingly supported on the drive shaft and seats on the first bearing surface; capturing a washer and spring disposed about the drive shaft between the second bearing surface and a shoulder provided on the drive shaft such that the chopping blade is biased toward the particle screen.
- 18. The method of assembling a dishwasher according to claim 16, wherein the step of assembly the chopping assembly further comprises the steps of:molding a bearing about the center opening of the particle screen.
- 19. The method of assembling a dishwasher according to claim 16, wherein the chopping assembly is inserted into the sump before the pump assembly is connected to the sump.
- 20. The method of assembling a dishwasher according to claim 18 wherein the pump assembly is connected to the sump before the chopping assembly is inserted into the sump.
- 21. A dishwasher, comprising:a sump; a pump housing forming a pumping chamber having an inlet in fluid communication with the sump and an outlet, a motor drive shaft extending into the pumping chamber; an impeller connected to the motor drive shaft for rotation within the pumping chamber during a recirculating period; a particle screen supported upstream of the impeller, said particle screen having a center opening provided with a bearing having a first bearing surface and an opposite second bearing surface, and a drive shaft rotatably supported on the particle screen, the drive shaft having a first end extending through the center opening of the particle screen; and a chopping blade rotatably supported upstream of the particle screen, the chopping blade including a reverse angle portion which directs wash liquid upstream, away from the particle screen when the chopping blade is rotated during the recirculating period wherein the chopping blade is mounted to the first end of the drive shart and is biased against the first bearing surface, the drive shaft further having a coupling end which detachably couples to the impeller.
- 22. The dishwasher according to claim 21, wherein said drive shaft rotatably and driving supports the chopping blade within 2mm or less of the particle screen.
- 23. The dishwasher according to claim, 21, wherein the coupling between the chopping blade and the impelier is capable of accommodating axial tolerance between the coupling end of the driving shaft and the impeller.
- 24. The dishwasher according to claim 21, wherein the impeller includes a drive extension which detachable couples to the coupling end of the drive shaft.
Parent Case Info
This is a continuation-in-part of application Ser. No. 09/326,303, entitled “WASH LIQUID CIRCULATION SYSTEM FOR A DISHWASHER”, filed on Jun. 4, 1999 and still pending.
US Referenced Citations (23)
Foreign Referenced Citations (2)
Number |
Date |
Country |
814417 |
Jun 1959 |
GB |
10-33448 |
Oct 1998 |
JP |
Non-Patent Literature Citations (1)
Entry |
European Patent Application (EPO) 913,119 Oct. 1997. |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
09/326303 |
Jun 1999 |
US |
Child |
09/542751 |
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US |