Patent Application
20140251378
Dishwashers can include a plurality of components that are collectively controlled by a controller to treat dishes within a treating chamber according to an automatic cycle of operation. Those components that require electricity are typically located such that the electrical supply is external to the treating chamber, such as mounting the components to a tub or door, which collectively define a closed treating chamber. For example, a treating chemistry dispenser may be provided to the interior portion of the door assembly for controlling the dispensing of the treating chemistry, and the electrical supply for the dispenser may be disposed in the interior of the door.
The invention relates to a dishwasher for treating dishes according to an automatic cycle of operation having a tub; a dish holder; an electricity-consuming component provided on the dish holder and having a rechargeable battery; and a battery charging system supplying electricity to the rechargeable battery and having an electrical conduit having a first connector carried with the dish holder and a second connector provided with one of the multiple walls, wherein the first and second connectors are disconnected and prevent the supply of electricity through the electrical conduit when the dish holder is in the loading position and the first and second connectors are connected to permit the supply of electricity through the electrical conduit when the dish holder is in the treating position to recharge the rechargeable battery.
In the drawings:
Dish holders, illustrated in the form of upper and lower racks 24, 26, respectively, are located within the treating chamber 20 and receive dishes for storage during treating. The racks 24, 26 are typically mounted for slidable movement in and out of the treating chamber 20 for ease of loading and unloading. Other dish holders may be provided, such as a silverware basket in the tub 18. As used in this description, the term “dish(es)” is intended to be generic to any item, singular or plural, that may be treated in the dishwasher 10, including, without limitation; dishes, plates, pots, bowls, pans, glassware, and silverware. While not shown, other dish holders may be provided, such as a silverware basket on the interior of the door assembly 22 or a third level rack above the upper rack 24 may also be provided.
A spraying system 28 may be provided for spraying liquid in the treating chamber 20 and is provided in the form of an upper spray arm assembly 30, a mid-level spray arm assembly 32, a first lower spray assembly 34, and a second lower spray assembly 36. The upper spray arm assembly 30 may be located above the upper rack 24 and is illustrated as a fixed spray nozzle that sprays liquid downwardly within the treating chamber 20. Mid-level spray arm assembly 32 and first lower spray assembly 34 are located, respectively, beneath upper rack 24 and lower rack 26 and are illustrated as rotating sprayers. The liquid spray from the mid-level sprayer 32 may be sprayed downwardly, upwardly, or both, depending on the design requirement, to provide spray onto the lower rack 26, upper rack 24, or both, respectively. The mid-level spray arm assembly 32 may be coupled to the lower portion of the upper rack 24. The first lower spray assembly 34 may provide a liquid spray upwardly through the bottom of the lower rack 26.
The second lower spray assembly 36 may be fixedly mounted to the tub 18 adjacent to the lower rack 26 and may provide a liquid spray laterally through a side of the lower rack 26. The second lower spray assembly 36 may not be limited to this position; rather, it may be located in virtually any part of the treating chamber 20, as can the other sprayers. While not illustrated herein, the second lower spray assembly 36 may include multiple spray nozzles having apertures configured to spray wash liquid towards the lower rack 26. The second lower spray assembly 36 is illustrated as including a vertically oriented distribution header or spray manifold. Such a spray manifold is set forth in detail in U.S. Pat. No. 7,594,513, issued Sep. 29, 2009, and titled “Multiple Wash Zone Dishwasher,” which is incorporated herein by reference in their entirety.
A recirculation system may be provided for recirculating liquid from the treating chamber 20 to the spraying system 28. The recirculation system may include a sump 38 and a pump assembly 40. The sump 38 collects the liquid sprayed in the treating chamber 20 and may be formed by a sloped or recessed portion of a bottom wall 42 of the tub 18. The pump assembly 40 may include both a drain pump 44 and a recirculation pump 46.
The drain pump 44 may draw liquid from the sump 40 and pump the liquid out of the dishwasher 10 to a household drain line 48. The recirculation pump 46 may draw liquid from the sump 40, and the liquid may be simultaneously or selectively pumped through a supply tube 49 to each of the assemblies 30, 32, 34, 36 for selective spraying. While the pump assembly 40 is illustrated as having separate drain and recirculation pumps 44, 46 in an alternative embodiment, the pump assembly 40 may include a single pump configured to selectively supply wash liquid to either the spraying system 28 or the drain line 48, such as by configuring the pump to rotate in opposite directions, or by providing a suitable valve system. While not shown, a liquid supply system may be fluidly coupled with the recirculation system, and may include a water supply conduit coupled with a household water supply for supplying water to the treating chamber 20.
A heating system including a heater 50 may be located within or near the sump 38 for heating liquid contained in the sump 38. A filtering system (not shown) may be fluidly coupled with the recirculation flow path for filtering the recirculated liquid.
A dispensing system may be provided for storing and dispensing treating chemistry to the treating chamber 20. As illustrated in
The dispenser 51 may itself be an electricity-consuming component 52, such as a controller, sensor or actuator, which may be used to dispense the treating chemistry. The actuator may be in the form of a solenoid valve, wax motor, pump or other actuators.
The dispenser 51 may further include a rechargeable battery 53 to supply power to the component 52. Non-limiting examples of the rechargeable battery 53 may include; lead-acid, nickel cadmium (NiCd), nickel metal hydride (NiMH), lithium ion (Li-ion), and lithium ion polymer (Li-ion polymer). It may be understood that the electricity for recharging the rechargeable battery 53 does not need to be at a high voltage level, which is generally 12 volts or higher in this type of application. Instead, the rechargeable battery 53 may be configured to be charged in a low voltage level, which is generally less than the operational voltage of the components of the dishwasher. For example, the rechargeable battery 53 may be supplied with the signal voltage level, which is typically five volts or less. That said, the signal voltage level of equal to or less than five volts may be provided to the rechargeable battery 53 for charging the rechargeable battery 53.
A battery charging system 54 may be provided for recharging the battery 53. The battery charging system 54 may include an electrical conduit 55, which has one end electrically coupled to the dispenser 51 and another end having a first electrical connector 56. The electrical conduit 55 and the first connector 56 may be carried by the lower rack 26.
The battery charging system 54 may further include a second electrical connector 57, which is illustrated in the rear wall 19 of the tub 18. The second connector 57 is coupled to an electricity source, such as from a controller 59, which is transferred to the electrical conduit 55 upon the coupling of the first and second connectors 56, 57, where the electricity is supplied to the battery 53 via the conduit 55.
The first and second connectors 56, 57 are connected when the lower rack 26 is in the treating position and uncoupled when the lower rack 26 is in the loading position. The sliding movement of the lower rack 26 between the loading and treating positions effects the coupling/uncoupling of the first and second connectors 56, 57. In this manner, electricity can be supplied to the battery when the lower rack 26 is in the treating position and the door assembly closes the treating chamber 20, which is the configuration of the dishwasher 10 when a cycle of operation is being implemented. While the second connector 57 is shown in the rear wall, it may be located on any of the walls of the tub, especially the side walls of the tub.
The controller 59 may be operably coupled with other various components of the dishwasher 10 to implement a cycle of operation. The controller 59 may be coupled to a traditional household power supply, typically AC power, and include suitable transformer circuitry to provide DC power to the various components that require DC power. The controller 59 may be located within the cabinet 12 as illustrated, or it may alternatively be located somewhere in the dishwasher 10. The controller 59 may be operably coupled with a control panel or user interface 61 for receiving user-selected inputs and communicating information to the user. The user interface 61 may include operational controls such as dials, lights, switches, and displays enabling a user to input commands, such as a cycle of operation, to the controller 59 and receive information.
As illustrated schematically in
The controller 59 may also be operably coupled to the dispenser 51 having the rechargeable battery 53 for selectively dispensing the treating chemistry in the treating chamber 20. The controller 59 may also be operably coupled to the electrical conduit 55, first electrical connector 56 and second electrical connector 57 for controlling the supply of electricity to the rechargeable battery 53 in the dispenser 51. While the controller 59 need not control the supply of electricity to the battery 53, it is possible for the controller to have a DC output, such as in the case of the controller 59 having a microprocessor with a signal output pin that is coupled to the electrical conduit 55. In this manner, the controller 59 may control the sending of a signal at signal voltage level to the conduit 55, which may be used to control the charging of the battery 53. The controller 59 can turn on/off the signal as needed to control the charging of the battery 53.
The controller 59 is used to implement the treating cycle of operation during which the dispenser 51 may be used and/or charged. Prior to the onset of the treating cycle of operation, both upper and lower racks 24, 26 may be loaded with dishes while in the loading position, and then moved to the treating position, as illustrated in
During a cycle of operation where the dishwasher 10 may be in the treating position, the battery 53 in the dispenser 51 may be charged by the battery charging system 54. The dispenser 51 may dispense the treating chemistry while consuming electricity supplied from the rechargeable battery 53. For example, the actuator 52 in the dispenser 51 may consume electricity supplied from the rechargeable battery 53, while the rechargeable battery 53 is being charged.
The second embodiment further comprises supplementary sprayers 74 that are fluidly coupled to the liquid supply system via the supply tube 49. The liquid controller 70 may be used to control the flow of liquid from the liquid supply system to the supplementary sprayers 74 in any desired sequence or combination. The liquid controller 70 may also be used to control the supply of liquid to the sprayer 32. In this manner, the liquid controller 70 may be thought of as a controllable valve having at least one inlet with one or more outlets coupled to the supplementary sprayers 74 in the desired sequence and/or combination.
Referring to
The liquid controller 70 may further include at least one inlet 73, and one or more outlets 75. The inlet 73 may be coupled to the supply tube 49 for receiving liquid, and one or more outlets 75 may be coupled to the liquid conduit 76 for supplying the liquid from the valve 72 to the supplementary sprayers 74.
The ability of the liquid controller 70 to control the sequence and/or combination of supplementary sprayers 74 being supplied liquid from the liquid supply system provides for the ability to have multiple, controllable wash zones in the upper rack 24, with a wash zone being defined, in most cases, by the sprayer, supplementary or rotating arm, currently being supplied liquid. If sufficient water flow is available or a particular selection of sprayers can be adequately supplied, it is possible for the liquid controller 70 to supply liquid to sprayers defining different spray zones 86, which may or may not vary in a liquid flow characteristic such as pressure, intensity, volume, flow rate, etc.
For the second embodiment, the operation of the recharging of the battery 53 relative to the movement of the rack 24 is the same as the first embodiment. That is, the sliding of the rack to the loading position uncouples the connectors 56, 57 to prevent charging and the sliding of the rack to the treating position couples the connectors and permits charging.
It may be noted that, similar to the dispenser 51 or valve 72 as described above, other components such as sensors or a light, may be coupled to one of the upper and lower racks 24, 26. For example, sensors may include the rechargeable batteries, which may be coupled to the battery charging system having the electric conduit having the first connector, and the second connector provided on one of the multiple walls of the tub 18 for charging the rechargeable batteries. The sensors may monitor the status of a cycle of operation, and/or transmit the signal indicative of the status of the cycle of operation consuming electricity supplied from the rechargeable battery.
Similarly, the light having a rechargeable battery and coupled to the battery charging system may be charged while the dishwasher 10 is in the treating position, and the light may be turned on when the dishwasher 10 in the loading position.
The invention described herein provides a method for supplying electrical components provided on the rack with electricity for charging the rechargeable batteries using the battery charging system. When in the treating position, the rechargeable batteries may be coupled to the battery charging system for charging. When in the loading position, the batteries may be uncoupled to the battery charging system for preventing further charging.
While the invention has been specifically described in connection with certain specific embodiments thereof, it is to be understood that this is by way of illustration and not of limitation. Reasonable variation and modification are possible within the scope of the forgoing disclosure and drawings without departing from the spirit of the invention which is defined in the appended claims.
