Dishwashers are used in many single-family and multi-family residential applications to clean dishes, silverware, cutlery, cups, glasses, pots, pans, etc. (collectively referred to herein as “utensils”). Many dishwashers rely primarily on rotatable spray arms that are disposed at the bottom and/or top of a tub and/or are mounted to a rack that holds utensils. A spray arm is coupled to a source of wash fluid and includes multiple apertures for spraying wash fluid onto utensils, and generally rotates about a central hub such that each aperture follows a circular path throughout the rotation of the spray arm. The apertures may also be angled such that force of the wash fluid exiting the spray arm causes the spray arm to rotate about the central hub.
In some instances, dishwashers may further include one or more cameras or sensors within the wash tub to observe and collect data regarding the contents of the wash tub. This may allow for decisions regarding the wash cycle to be made. For example, if excess soiling on the dishes is detected, the wash cycle may be lengthened to ensure a complete cleanliness of the dishes. Conventionally, these cameras or sensors require the use of wiring, which in turn may limit the placement of these devices (e.g., these devices may be limited to the perimeter of the wash tub where wiring is easiest).
The herein-described embodiments address these and other problems associated with the art by utilizing in a dishwasher a wireless power transmitter exterior to an internal surface of a wash tub of the dishwasher and a wireless power receiver internal to the dishwasher to wirelessly power a wirelessly powered device supported by a movable portion of the dishwasher, e.g., an imaging device capable of capturing image data and wirelessly transmitting the image data.
Therefore, consistent with one aspect of the invention, a dishwasher may include a wash tub including a rack, at least one spray device disposed in the wash tub and supported by the rack, a fluid supply configured to supply wash fluid to the at least one spray device during a wash cycle that washes a load, the fluid supply including at least one pump, a wireless power transmitter external from an internal surface of the wash tub, a wireless power receiver supported by the rack and positioned adjacent to the wireless transmitter when the rack is in a washing position, and a wirelessly powered electrical device supported by the rack and electrically coupled to the wireless power receiver to receive power communicated from the wireless power transmitter to the wireless power receiver.
In some embodiments, the wirelessly powered electrical device is an imaging device configured to capture one or more images within the wash tub. Also, in some embodiments, the rack is an upper rack and the imaging device is supported by the upper rack. Further, in some embodiments, the rack is a lower rack or a third rack and the imaging device is supported by the lower rack or third rack.
Some embodiments may further include a controller coupled to the imaging device and configured to control a wash cycle based on the one or more images captured by the imaging device. In some embodiments, the wirelessly powered electrical device is configured to wirelessly communicate data to the controller. In addition, in some embodiments, the at least one spray device is a spray arm and the wireless powered electrical device is a motor configured to drive the spray arm. In some embodiments, the wireless powered electrical device is a sensor configured to detect one or more properties within the wash tub. In addition, in some embodiments, the wirelessly powered electrical device further includes a battery.
Consistent with another aspect of the invention, a dishwasher may include a wash tub, at least one spray device disposed in the wash tub, a fluid supply configured to supply wash fluid to the at least one spray device during a wash cycle that washes a load, the fluid supply including at least one pump, a wireless power transmitter external from an internal surface of the wash tub, a wirelessly powered electrical device disposed within the wash tub, and a fluid conduit configured to support the at least one spray device and the wirelessly powered electrical device. The fluid conduit includes a docking port configured to receive fluid from the fluid supply and convey the fluid to the at least one spray device, and a wireless power receiver positioned to receive power from the wireless power transmitter.
Moreover, in some embodiments, the wirelessly powered electrical device is an imaging device configured to capture one or more images within the wash tub. Some embodiments may also include a rack, the fluid conduit includes a manifold and is supported by the rack, and the imaging device is disposed on the manifold. In addition, some embodiments further include an occlusion prevention device, and the occlusion prevention device interfaces with the at least one spray device and prevents the at least one spray device from occluding the imaging device when the at least one spray device is in a resting position.
Some embodiments may further include a controller coupled to the imaging device and configured to control a wash cycle based on the one or more images captured by the imaging device. In some embodiments, wirelessly powered electrical device is configured to wirelessly communicate data to the controller. In addition, in some embodiments, the wirelessly powered electrical device further includes a battery.
Consistent with another aspect of the invention, a dishwasher may include a wash tub, a rotatable spray device disposed in the wash tub, one or more imaging devices disposed proximate to the rotatable spray device, and an occlusion prevention device configured to prevent the rotatable spray device from stopping at a location that occludes the imaging device.
In some embodiments, the rotatable spray device is supported by a support member, and the occlusion prevention device includes a depressible element disposed on one of the rotatable spray device and the support member, the depressible element biased to an extended position and positioned to contact a structure on the other of the rotatable spray device and the support member during rotation of the rotatable spray device. Moreover, in some embodiments, the support member is a fluid conduit and the depressible element is biased to the extended position by a spring and is disposed on the fluid conduit. Also, in some embodiments, the rotatable spray device is supported by a support member, and the occlusion prevention device includes a first magnet disposed on the rotatable spray device, and a second magnet disposed on the support member proximate a path of the first magnet during rotation of the rotatable spray device and configured to repel the first magnet when the first and second magnets are proximate to one another.
Other embodiments may include various methods for making and/or using any of the aforementioned constructions.
These and other advantages and features, which characterize the invention, are set forth in the claims annexed hereto and forming a further part hereof. However, for a better understanding of the invention, and of the advantages and objectives attained through its use, reference should be made to the Drawings, and to the accompanying descriptive matter, in which there is described example embodiments of the invention. This summary is merely provided to introduce a selection of concepts that are further described below in the detailed description and is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In the embodiments discussed below, a dishwasher may include one or more imaging devices or other wireless devices capable of wireless communication, and wirelessly powered from a wireless transmitter located externally from a wash tub of the dishwasher. In addition, in some embodiments, the data collected from these wireless devices may be used to alter one or more parameters of the wash cycle. Furthermore, one or more occlusion prevention devices may be used to prevent occlusion of an imaging device within the wash tub.
Turning now to the drawings, wherein like numbers denote like parts throughout the several views,
Control over dishwasher 10 by a user is generally managed through a control panel 28 typically disposed on a top or front of door 12, and it will be appreciated that in different dishwasher designs, the control panel may include various types of input and/or output devices, including various knobs, buttons, lights, switches, textual and/or graphical displays, touch screens, etc. through which a user may configure one or more settings and start and stop a wash cycle. Additionally or alternatively, a user may configure settings, start and stop a wash cycle, view and/or interact with images captured within a wash tub, etc., via a remote device or service (e.g., an app or web service accessed through a mobile device).
The embodiments discussed hereinafter will focus on the implementation of the hereinafter-described techniques within a hinged-door dishwasher. However, it will be appreciated that the herein-described techniques may also be used in connection with other types of dishwashers in some embodiments. For example, the herein-described techniques may be used in commercial applications in some embodiments. Moreover, at least some of the herein-described techniques may be used in connection with other dishwasher configurations, including dishwashers utilizing sliding drawers. In addition, the herein-described techniques may also be used in connection with dishwashers incorporating three or more racks, e.g., dishwashers including a shallow third rack at the top of the wash tub for silverware, cups or other smaller objects, in addition to the traditional upper and lower racks.
Now turning to
As shown in
Controller 30 may also be coupled to a water heater 38 that heats fluids, a pump 40 that recirculates fluid within the wash tub by pumping fluid to the wash arms and other spray devices in the dishwasher, a drain valve 42 that is coupled to a drain to direct fluids out of the dishwasher, and a diverter 44 that controls the routing of pumped fluid to different wash arms and/or other spray devices during a wash cycle. In some embodiments, a single pump 40 may be used, and drain valve 42 may be configured to direct pumped fluid either to a drain or to the diverter 44 such that pump 40 is used both to drain fluid from the dishwasher and to recirculate fluid throughout the dishwasher during a wash cycle. In other embodiments, separate pumps may be used for draining the dishwasher and recirculating fluid. Diverter 44 in some embodiments may be a passive diverter that automatically sequences between different outlets, while in some embodiments diverter 44 may be a powered diverter that is controllable to route fluid to specific outlets on demand. Generally, pump 40 may be considered to be a fluid supply in some embodiments as pump 40 supplies a pressurized source of fluid to diverter 44 for distribution to one or more spray arms and/or spray devices.
Controller 30 may also be coupled to a dispenser 46 to trigger the dispensing of detergent and/or rinse agent into the wash tub at appropriate points during a wash cycle. Additional sensors 48 and actuators may also be used in some embodiments, including, for example, a temperature sensor to determine a wash fluid temperature, a door switch 50 to determine when door 12 is latched, various turbidity or conductivity sensors, etc. Moreover, controller 30 may be coupled to a user interface 52 including various input/output devices such as knobs, dials, sliders, switches, buttons, lights, textual and/or graphics displays, touch screen displays, speakers, image capture devices, microphones, etc. for receiving input from and communicating with a user (e.g., at least partially disposed on control panel 28 of
In some embodiments, controller 30 may also be coupled to one or more network interfaces 54, e.g., for interfacing with external devices via wired and/or wireless networks 56 such as Ethernet, Wi-Fi, Bluetooth, NFC, Thread, Zigbee, Z-Wave, RFID and other suitable networks. For example, dishwasher 10 may interface with one or more user devices 58, e.g., to permit consumer remote control of dishwasher 10 and/or to provide status information to a consumer. Dishwasher 10 may also interface with one or more remote services 60, e.g., for diagnostics, maintenance, system updates, remote control, and/or practically any other suitable purpose. Additional components may also be interfaced with controller 30, as will be appreciated by those of ordinary skill having the benefit of the instant disclosure.
As shown in
Moreover, in some embodiments, at least a portion of controller 30 may be implemented externally from dishwasher 10, e.g., within a mobile device, a cloud computing environment, etc., such that at least a portion of the functionality described herein is implemented within the portion of the controller that is externally implemented. In some embodiments, controller 30 may operate under the control of an operating system and may execute or otherwise rely upon various computer software applications, components, programs, objects, modules, data structures, etc. In addition, controller 30 may also incorporate hardware logic to implement some or all of the functionality disclosed herein. Further, in some embodiments, the sequences of operations performed by controller 30 to implement the embodiments disclosed herein may be implemented using program code including one or more instructions that are resident at various times in various memory and storage devices, and that, when read and executed by one or more hardware-based processors, perform the operations embodying desired functionality. Moreover, in some embodiments, such program code may be distributed as a program product in a variety of forms, and that the invention applies equally regardless of the particular type of computer readable media used to actually carry out the distribution, including, for example, non-transitory computer readable storage media. In addition, it will be appreciated that the various operations described herein may be combined, split, reordered, reversed, varied, omitted, parallelized and/or supplemented with other techniques known in the art, and therefore, the invention is not limited to the particular sequences of operations described herein.
Numerous variations and modifications to the dishwasher illustrated in
In some embodiments of the invention, it may be desirable to utilize a wireless imaging device or system to evaluate the contents of a dishwasher prior to and/or during a wash cycle for the purposes of optimizing performance of the dishwasher. The imaging system in some embodiments may include one or more cameras or other imaging devices disposed within the dishwasher and capable of sensing one or more objects within the dishwasher. Traditionally, any cameras or imaging devices utilized within kitchen appliances have required wiring to the camera from a power source, which has impacted the placement of the devices. The imaging devices described herein are wirelessly powered, and accordingly, do not require a wired power source, meaning that such imaging devices can be more easily located on a movable component such as a rack. Furthermore, wired contacts or connectors are subject to the harsh environmental conditions in the wash tub; wireless power, such as described herein, would not require metal contacts that would be exposed to moisture and detergent and would potentially corrode over time.
Now turning to
A wireless power transmitter 310 is affixed onto or disposed external to an internal surface of the wash tub 308, such that the wireless power transmitter is desirably not exposed to the various environmental conditions that occur within the wash tub during a wash cycle (e.g., heat, moisture, detergent, etc.). The wireless power transmitter 310 is configured to wirelessly transmit power to a wirelessly powered electric device 314, and in some embodiments, is also configured to wirelessly transmit data to or receive data from wirelessly powered electric device 314. In the illustrated embodiment, the wirelessly powered electronic device 314 is an imagining device, such as a camera, disposed on the rack 320 or, alternatively on a manifold 312 supplying fluid to a spray arm 316, which will be discussed in detail herein. However, this is not intended to be limiting, as the wirelessly powered electric device could, in some embodiments, be a motor configured to drive a spray arm (see e.g.,
The wireless power transmitter 310 may be controlled by controller 30 (described above with reference to
In the embodiment of
Due to the wireless nature of the imaging device 314 and optional battery component (see
The imaging device of
It should be appreciated, however, that by virtue of its placement near the center of the wash tub, and directly over any lower rack, imaging device 314 provides a desirable viewpoint from which to capture images of the utensils in the lower rack. Thus, by utilizing wireless power implemented through a rack supported structure such as a manifold, the imaging device is able to be positioned at a desirable viewpoint yet still be powered without requiring a wired connection or a storage element such as a battery as would otherwise be required when the imaging device is supported on a movable component such as a rack.
Also illustrated in
Thus, it will be appreciated that manifold 506 may be considered to operate as a fluid conduit that integrates both a dock 504 that conveys fluid from a fluid supply (via tub supply conduit 502) to a spray arm 508 supported by the manifold (as well as by rack supporting manifold 506) and a wireless power receiver 512 that supplies electrical power to a wirelessly powered device. In some embodiments, for example, manifold 506 may be molded or otherwise formed as a unitary body capable of conveying both wash fluid/water and electrical power (as well as supporting each of a wireless power receiver, a wirelessly powered device, and a spray device), thereby simplifying the design of the rack-mounted components in the dishwasher.
As previously described, spray arm 508 rotates about axis A to further distribute water throughout the wash tub. The spray arm 508 may rotate in response to the reactive force from water being distributed via nozzles 518; accordingly, the spray arm 508 is generally free spinning. However, it would be undesirable for the spray arm 508 to rest or cease rotation in a location that would obstruct or occlude the view of the imaging device 514. In order to prevent such an obstruction, an occlusion prevention device 524 may be used in some embodiments to stop rotation of the spray arm 508 in a location that would not result in the obstruction of the view of the imaging device 514. An exemplary occlusion prevention device 524 is illustrated in greater detail in
It will be appreciated that the width of protrusion 610 may be designed (or alternatively, multiple protrusions may be used) to prevent the spray arm from stopping in any location where the spray arm can occlude the imaging device. Multiple depressible elements and/or protrusions may also be provided in some embodiments to prevent any blade of the spray arm from occluding the imaging device. Furthermore, while depressible element 606 is illustrated as being disposed on spray arm 604 and protrusion 610 is illustrated as being disposed on manifold 612, these components may be reversed in other embodiments. Furthermore, a depressible element or protrusion may be disposed on other types of support members that rotatably support spray arm 604. A depressible element or protrusion in some embodiments may be supported by other structures in the wash tub in some embodiments, so long as one of a depressible element and a protrusion rotates with the spray arm and the other of a depressible element and a protrusion is stationary. As such, a depressible button or protrusion may be supported, for example, by a rack, by a wall of the wash tub, by a fluid supply conduit on the wall of the wash tub, by hub that rotates with the spray arm, or on other structures that will be appreciated by those of ordinary skill having the benefit of the instant disclosure.
In addition, while depressible element 606 is configured as a button-like shell having a separate spring 608 in
In the embodiment illustrated in
Returning to
Other types of devices to prevent the spray arm from stopping in a particular location may be used. For example, in some embodiments, attractive magnets may be used to encourage a spray arm to always stop in the same rotational position that does not occlude the imaging device. In addition, in some embodiments, where a spray arm is controllably rotated via a controllable motor or hydraulic drive, one or more position sensors (e.g., implemented as microswitches, hall effect switches, or encoders, among others) may be used to sense when a spray arm requires rotation to prevent occlusion.
Although described and illustrated herein as a motor 714 for a spray arm 708, this is not intended to be limiting. The wireless power transmitter/receiver described here may also be used to power a motor for a tubular spray element or other component of a dishwasher.
It will also be appreciated that, while certain features may be discussed herein in connection with certain embodiments and/or in connection with certain figures, unless expressly stated to the contrary, such features generally may be incorporated into any of the embodiments discussed and illustrated herein. Moreover, features that are disclosed as being combined in some embodiments may generally be implemented separately in other embodiments, and features that are disclosed as being implemented separately in some embodiments may be combined in other embodiments, so the fact that a particular feature is discussed in the context of one embodiment but not another should not be construed as an admission that those two embodiments are mutually exclusive of one another. Various additional modifications may be made to the illustrated embodiments consistent with the invention. Therefore, the invention lies in the claims hereinafter appended.