This application claims the benefit of Korean Application No. P2004-75850 filed on Sep. 22, 2004, which is hereby incorporated by reference.
1. Field of the Invention
The present invention relates to a dishwasher, and more particularly, to a dishwasher that can reduce washing water consumption and power consumption.
2. Discussion of the Related Art
A dishwasher is a machine for washing dishes by spraying washing water at high pressure and drying them.
The dishwasher includes a rack, a spray arm and a driving unit within a case. The rack accommodates dishes and the spray arm sprays washing water. The spray arm is disposed at an upper or lower side of the rack.
The driving unit includes a sump and a pump. The sump collects the washing water. The washing water pumped by the pump flows through a washing water pipe and is sprayed through the spray arm. The dishes are washed by the sprayed washing water.
The driving unit for pumping the washing water by using the pump includes various filters and pipes to properly supply the washing water and recollect the washing water sprayed onto the dishes.
Meanwhile, if the washing water sprayed onto the rack is directly drained out, it is a waste of the washing water. Accordingly, there is a demand for a dishwasher having a driving unit that can effectively reuse the washing water.
Accordingly, the present invention is directed to a dishwasher that substantially obviates one or more problems due to limitations and disadvantages of the related art.
An object of the present invention is to provide a dishwasher that is capable of reducing consumption of washing water.
Additional advantages, objects, and features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
To achieve these objects and other advantages and in accordance with the purpose of the invention, as embodied and broadly described herein, a dishwasher includes a sump for receiving washing water, a washing pump for pumping the washing water from the sump, a drain chamber for receiving the pumped washing water, and a filtering unit disposed above the drain chamber for filtering the washing water introduced to a contaminated water chamber of the filtering unit after the washing water has passed through the drain chamber.
The drain chamber is provided at an entrance side of a drain pump. The drain pump is connected to one side of the sump. The filtering unit includes a cover which covers an upper portion of the contaminated water chamber, the cover including a filter for filtering washing water that overflows from the contaminated water chamber. The cover includes return holes formed at a periphery to communicate with the sump.
The dishwasher further includes at least one main passage for guiding the pumped washing water to a spray arm, and an upper housing including a sampling passage for guiding the pumped washing water not provided to the main passage to the drain chamber.
The dishwasher further includes a contamination sensor disposed at the sampling passage to measure a level of contamination of the washing water. A connecting pipe is connected to the contaminated water chamber and the drain chamber, and an extending end from the sampling passage is inserted into the connecting pipe. The dishwasher further includes a connecting passage provided between the connecting pipe and the extending end of the sampling passage for communicating with the contaminated water chamber and the drain chamber. The dishwasher further includes a passage control unit for selecting to open or close at least one main passage, the passage control unit is located at an intersection of the main passages and the sampling passage.
The filtering unit includes a lower housing including an impeller loading unit and the contaminated water chamber is disposed above the sump, an upper housing including a main passage and a sampling passage formed to guide the pumped washing water is disposed above the lower housing, and a cover for entirely covering an upper portion of the sump, the cover including a filter that covers an upper portion of the contaminated water chamber.
The contaminated water chamber and the drain chamber are connected by a connecting pipe. One end of the sampling passage is positioned inside the connecting pipe. The dishwasher further includes a connecting passage formed between an inner periphery of the connecting pipe and an outer periphery of one end of the sampling passage. The sampling passage and the drain chamber are connected by the connecting passage. The sampling passage is provided to connect an outlet of the impeller loading unit and the drain chamber.
The drain chamber includes a drain hole is provided to the drain chamber for communicating with the sump, and a check valve is provided to the drain hole for opening the drain hole during a draining cycle.
According to another aspect of the present invention, a dishwasher includes a sump for collecting washing water, a washing pump for pumping the washing water, a sampling passage for guiding for the pumped washing water to a drain chamber, a drain chamber for receiving the pumped washing water, a contaminated water chamber disposed above the drain chamber for receiving the washing water after the washing water has passed through the drain chamber, and a filtering unit covering an upper portion of the contaminated water chamber and filtering the washing water that overflows from the contaminated water chamber.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principle of the invention. In the drawings:
Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Referring to
The tub 1 has a washing space where dishes are washed, and the upper and lower spray arms 4 and 5 are respectively disposed at inner upper and lower portions of the tub 1. The upper rack 6 is disposed above the spray arm 4 and the lower rack 7 is disposed above the lower spray arm 5. The racks 6 and 7 accommodate the dishes.
The driving unit 10 includes a sump and a pump. The sump collects washing water. One end of the sump is connected to the pump 40 disposed at a lower portion of the driving unit. The washing water collected in the sump is pumped by the pump 40 and then flows through upper and lower guide pipes 2 and 3 to the spray arms 4 and 5.
It is preferable that the upper and lower spray arms 4 and 6 are rotatably installed in an upper portion of the driving unit 10. The spray arms 4 and 6 have spray holes through which the washing water is sprayed to the corresponding racks 6 and 7. The dishes accommodated in the racks are washed by the washing water sprayed through the spray holes.
Furthermore, a filter is provided at an upper surface of the driving unit so as to filter waste products falling down together with the washing water. That is, the waste products is collected on an upper surface of the filter and the washing water passes through the filter and is dropped into the sump. Further, in order to wash the waste products collected on the upper surface of the filter, additional spray holes facing the upper surface of the filter may be formed below the lower spray arm 6.
Referring to
The sump 20 receives a tank 21 that collects the washing water. A drain chamber 22 is provided on one side of the tank 21. The drain chamber 22 is separated from the tank 21 and connected to the drain pump 50. Also, a passage control unit 25 is disposed below the tank 21. An upper portion of the passage control unit 25 is connected to a passage control valve 26.
The washing pump includes a washing motor 41 and an impeller 42. The washing motor 41 is disposed below the sump 20 to generate a driving force. The impeller 42 is connected to the washing motor 41 and pumps the washing water.
The filtering unit includes a pump housing 60, a filtering housing 70, and a cover 80. The impeller 42 is disposed within the pump housing 60 and the filtering housing 70 is disposed on the pump housing 60. Also, the cover 80 covers the upper surface of the sump 20 and encloses the filter housing 70 in between.
A contaminated water chamber 75 is disposed inside the filtering housing 60 and is connected to a drain hose 75a that communicates with the drain chamber 22. The drain hose 75a extends downward from the contaminated water chamber 75 by a predetermined length so that it is inserted into the drain chamber 22. A valve is provided at the drain hose 75a to selectively block the draining of the washing water.
The cover 80 includes a filter 81 disposed at a position corresponding to the upper surface of the contaminated water chamber 75. A plurality of return holes 82 are formed at an outer side of the filter 81 and communicate with an inside of the sump 20.
Referring to
The passage control valve 26 is rotatably installed in the inlet 72 to open/close the main passages. The passage control valve 26 is connected to the passage control unit 25 installed in the sump 20. A rib 26a is disposed at an outer periphery of the passage control valve 26. As the passage control valve 26 rotates, the rib 26a selectively closes one of the main passages 73a and 73b. Also, a contamination sensor 27 is disposed at the sampling passage 74 to detect the contamination level of the washing level. The contamination sensor 27 detects the contamination level of the washing water depending on how much light a light receiving part detects from a light-emitting element.
An operation of the dishwater according to the embodiment of the present invention will be described below.
The dishwasher carries out a preliminary washing cycle, a main washing cycle, a rinsing cycle, a heat rising cycle, and a drying cycle sequentially or selectively. A discharging cycle for discharging the washing water is carried out between the respective cycles. When the main washing cycle starts, the impeller 42 rotates with the rotation of washing motor.
Referring to
Some of the washing water introduced through the inlet 72 passes through the main passages 73a and 73b and flows into the upper spray arm 4 and/or the lower spray arm 5. The remaining washing water passes through the sampling passage 74 and flows into the contaminated water chamber 75.
The case where some of the washing water flows into the spray arm through the main passages 73a and 73b will now be described.
Referring to
Referring to
When all dishes placed in the upper and lower racks 6 and 7 are completely washed, the passage control valve 26 rotates such that the main passages 73a and 73b are opened to supply the washing water to both of the upper and lower spray arms 4 and 5. As the passage control valve 26 alternately rotates forward and backward, the washing water flowing into the inlet 72 can be alternately sprayed through the upper and lower spray arms 4 and 5.
The washing water is sprayed through the upper and lower spray arms 4 and 5 to the upper and lower racks 6 and 7, resulting in washing the dishes. Thereafter, the washing water falls down on the upper surface of the cover 80 and is collected into the sump 20 through the return holes 82 formed in the cover 80.
Meanwhile, some of the washing water flowing into the inlet 72 is supplied to the first main passage 73a or the second main passage 73b. The remaining washing water flows into the contaminated water chamber 75 through the sampling passage 74. The washing water always flows into the sampling passage 74, without regard to the opening of the main passages 73a and 73b by means of the passage control valve 26.
The washing water flowing into the sampling passage 74 passes through the contamination sensor 27 and is introduced into the contaminated water chamber 75. Here, the washing water overflows through the filter 81 disposed above the contaminated water chamber 75 and the contaminants contained in the washing water are filtered by the filter 81.
The filtered washing water again flows into the sump 20 through the return holes 82 of the cover 80. Moreover, the waste products filtered by the filter 81 is separated from the filter 81 by the washing water sprayed through the lower spray arm 5. In such a structure, almost all washing water is filtered during the washing cycle. Thus, the consumption of the washing water can be reduced.
However, when relatively large contaminants are introduced into the contaminated water chamber 75, the filter may be blocked. In such cases, since water pressure within the contaminated water chamber 75 increases, the valve provided at the drain hose 75a is opened. At the same time, the filter can be deformed due to high water pressure.
Consequently, the washing water is drained, resulting in the waste of the washing water. Moreover, the washing water must be replenished in the amount equal to the amount of drained washing water. At this point, the replenished washing water is heated by the heater, resulting in the increase in the power consumption.
Referring to
Accordingly, the passages 424 and 425 can be applied to the case where the sump 100 and the contaminated water chamber 412 are separately disposed (refer to
Also, the drain pump 300 can be fixed to either one of the sump 100 or the contaminated water chamber 412 or can be disposed independently.
The impeller 220 of the washing pump 200 is provided within the sump 100 so as to pump the washing water collected in the sump 100. Return holes 520 are formed at an upper surface of the sump 100 so that washing water sprayed from the spray arm can be recollected. A filtering unit 510 is provided at an upper portion of the contaminated water chamber 412 to filter the washing water while overflowing.
Preferably, the contaminated water chamber 412 should be separated within the sump 100 so as to reduce a volume of the dishwasher and simplify the structure. Hereinafter, the case where the contaminated water chamber is provided within the sump will be described as one example.
Referring to
The sump 100 collects washing water, and one side of the sump 100 is connected to the washing pump 200 (refer to
A washing water collecting part 120 and the drain chamber 110 are separately disposed within the sump 100. It is preferable that the drain chamber 110 should be provided at an entrance side of the drain pump 300. A drain hose 111 is provided at one side of the drain chamber 110. The washing water is drained out through the drain hose 111. It is preferable that the drain hose 111 should be closed except during the draining cycle.
A structure of the drain chamber 110 is described below in detail.
The filtering unit includes a filtering housing 400 and a cover 500. The filtering unit filters the washing water and recollects it into the sump. Also, the filtering unit guides the washing water pumped by the washing pump toward the spray arms.
For this purpose, the filtering housing 400 includes a lower housing 410 and an upper housing 420. The lower housing 410 includes an impeller loading unit 411, the contaminated water chamber 412, and a connecting passage (not shown). The contaminated water chamber 412 is provided along the periphery of the impeller loading unit 411. A position of the impeller loading unit 411 can be changed corresponding to that of a shaft 211 of a washing motor.
The upper housing 420 includes a sampling passage 424. Preferably, the sampling passage 424 should connect the impeller loading unit 411 and the drain chamber 110. The upper housing 420 includes a washing water inlet 421 corresponding to an outlet of the impeller loading unit 411. The washing water inlet 421 is connected to the main passages 422 and 423 and the sampling passage 424.
The lower housing 410 includes a connecting pipe 414 which corresponds to a connecting part 112 of the drain chamber 110. The connecting pipe 414 and the connecting part 112 are coupled together. Due to the flow passage formed by this connecting structure, the washing water of the sampling passage 424 flows into the contaminated water chamber 412 through the drain chamber 110.
The cover 500 covers the upper portion of the filter housing 400. The filtering unit 510 provided at the central portion of the cover such that the location of the filtering unit 510 corresponds to the contaminated water chamber 412.
Also, return holes 520 communicating with the sump 100 are formed at the periphery of the filtering unit 510. Adaptors 530 and 540 are provided at the cover 500 and are respectively connected to the upper spray arm and the lower spray arm.
The present invention is not limited to the above structure. The contaminated water chamber 412, the sampling passage 424 and the connecting passage (not shown) may be formed at one of the upper housing 410 and the lower housing 420. In addition, the lower housing 410 and the upper housing 420 may be formed in one body, and the cover 500 and the upper housing 420 may be formed in one body.
Referring to
A position (e.g., an impeller loading unit) where the washing water is pumped is connected to the drain chamber 110 through the sampling passage 424.
Referring to
With reference to the drain chamber 110, the sampling passage 424 is an inlet passage of the washing water and the connecting passage 425 is an outlet passage of the washing water. Accordingly, the sampling passage 424 and the connecting passage 425 function as the passages that actually pass through the drain chamber. However, the present invention is not limited to this structure. The sampling passage 424 may be separated from the connecting pipe and connected to the drain chamber.
Referring to
An operation of the dishwasher during the main washing cycle will be described below with reference to
When the main washing cycle starts, the impeller 220 rotates with the rotation of the washing pump 200. The impeller 220 introduces the washing water into the impeller loading unit 411 and pumps the washing water to the washing water inlet (421 in
As the passage control valve 120 rotates, some of the pumped washing water is simultaneously or alternately guided to the upper spray arm and/or the lower spray arm through the main passages 422 and 423.
Meanwhile, the remaining pumped washing water flows into the sampling passage 424. At this point, the washing water is always introduced into the sampling passage 424, without regard to which main passage is opened by the passage control valve 120.
The washing water flowing into the sampling passage 424 is introduced into the drain chamber 110 through the connecting pipe 414. At this point, the drain hose 111 connected to one side of the drain chamber 110 is closed. The contaminants contained in the washing water settle in the drain chamber 110. Thus, the contaminants are initially filtered in the drain chamber 110. That is, the drain chamber 110 functions as a disposal tank during the washing cycle.
Thereafter, the washing water of the drain chamber 110 flows into the contaminated water chamber 412 through the connecting passage (425 in
Meanwhile, the washing water flowing into the contaminated water chamber 412 overflows through the filter. The filter of the cover (500 in
At this point, the check valve (114 in
Hereinafter, a draining cycle will be described below. The draining cycle is performed after the main washing cycle to drain the washing water used during the washing cycle.
As shown in
Referring to
The dishwasher according to the present invention has the following advantages.
First, since the washing water supplied to the sampling passage flows into the contaminated water chamber through the drain chamber, large waste products contained in the washing water settles on the drain chamber. Accordingly, it is possible to prevent large waste products from flowing into the contaminated water chamber.
Second, blocking of the filter disposed at the cover can be delayed by preventing large waste products from flowing into the contaminated water chamber. Thus, it is possible to prevent water pressure from increasing in the contaminated water chamber due to the blocking of the filter. Also, it is possible to prevent the filter from being deformed.
Third, even when the filter is blocked, it can be buffered by the drain chamber of the sump. Therefore, it is possible to prevent water pressure from rapidly increasing in the contaminated water chamber.
Fourth, the check valve is closed during the washing cycle by water pressure of the washing pump and it is opened during the draining cycle by suction force of the drain pump. Accordingly, it is possible to prevent the washing water from being drained out during the washing cycle. Consequently, it is possible to reduce the washing water consumption and the power consumption.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.
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