Patent Application
20110108073
The present invention relates to a dishwashing machine for washing dishes while jetting hot water accumulated in a tank on them.
In Patent Document 1, a dishwashing machine is described, in which hot water accumulated in a washing-water tank is jetted on dishes contained in a washing room to wash them, and hot water accumulated in a rinsing-water tank is jetted on the dishes to rinse them. In this dishwashing machine, in order to improve contamination-removal performance, washing is executed after the washing water in the washing-water tank becomes 60 degree C. or more. In addition, the temperature of rinsing water in the rinsing-water tank is controlled by a heater so as not to be always less than 80 degree C.
Energy consumed by a heater for heating hot water in a washing-water tank or a rinsing-water tank occupies a large proportion in consumption energy of the dishwashing machine. In particular, since the dishwashing machine described in Patent Document 1 is used for business application and is in a power-on state all day long, the hot-water temperature in the tank is kept to be 80 degree C. all the day. Accordingly, the consumption energy becomes large, in some cases, and the amount of CO2 emission (reduced value) may reach about several tons per year.
Thus, the object of the present invention is to provide a dishwashing machine capable of achieving energy saving.
Inventors of the present invention have developed a dishwashing machine in view of the actual state where it is used for business application in a kitchen. For example, a dishwashing machine installed in a restaurant is powered-on before opening in the morning and powered-off after closing in the afternoon. The dishwashing machine is operated relatively continuously at busy periods of the day at morning, noon and afternoon, but, during the time except for the busy periods, in many cases, it is in a resting state without being operated.
Accordingly, it can be considered to turn off power in the resting state for the purpose of energy saving. However, in this case, the hot-water temperature in the tank may be lowered to thereby degrade the washing performance when next operation is executed. In particular, since one-cycle operation time of the dishwashing machine for business application is short, there is a possibility that the operation may be finished before the hot-water temperature in the tank is sufficiently elevated. For this reason, the inventors of the present invention has been invented a dishwashing machine capable of saving energy while suppressing degradation of the washing performance and the rinsing performance.
The dishwashing machine of the present invention capable of executing a washing or rinsing step of jetting hot water accumulated in a tank into a washing room, includes: a heater for heating hot water in a tank; a temperature sensor for measuring the temperature of the hot water in the tank; and a heater control unit for controlling the heater so that the hot-water temperature in the tank becomes a set temperature, based on the measured value of the temperature sensor. In the dishwashing machine, the heater control unit is capable of controlling the heater so that the hot-water temperature in the tank becomes a waiting temperature that is lower than the set temperature, in a resting state, in a quiescent operating state where the washing or rinsing step is not executed.
In the dishwashing machine of the present invention, the hot-water temperature in the tank is controlled so as to be the set temperature during busy periods, and controlled so as to be the waiting temperature that is lower than the set temperature during a quiescent operating periods. Thus, energy saving during a quiescent operating periods can be achieved. Moreover, if the power supply is turned off during a quiescent operating periods, it takes time to elevate the hot-water temperature in the tank which was lowered up to approximately room temperature, up to the set temperature when executing the washing or rinsing step again. In contrast, according to the present invention, since the hot-water temperature in the tank is controlled so as to be the waiting temperature in a state where the power supply is turned on, the temperature can be elevated to the set temperature faster than ever, during executing the washing or rinsing step. In addition, at the first operation to execute the washing or rinsing step again after the dishwashing machine becomes a quiescent operating state once, the washing or rinsing step can be executed at higher hot-water temperature. Thus, degradation of the washing performance and the rinsing performance can be prevented. Furthermore, since heat quantity generated by the tank in the kitchen is reduced during a quiescent operating period, getting hot in the kitchen can be suppressed.
Preferably, the heater control unit, upon being provided with no operation-start signal while the quiescent operating state has continued for a predetermined time period, controls the heater so that the hot-water temperature in the tank becomes the waiting temperature. In this case, if the predetermined time period elapses without operation after the quiescent operating state is started, the unit can switch control so that the hot-water temperature in the tank automatically becomes the waiting temperature from the set temperature.
Preferably, when the heater control unit is provided with the operation start signal while controlling the hot-water temperature in the tank to be the waiting temperature, washing time is extended. If the operation is started while the heater control unit is controlling the hot-water temperature in the tank to be the waiting temperature, in the washing step executed immediately after the start, washing may be executed in a state where the hot-water temperature in the tank is still lower than the set temperature, resulting in causing a possibility of degradation of the washing performance. Therefore, by extending the washing time in the washing step performed immediately after the start of operation, to be longer than normal washing time, degradation of the washing performance can be suppressed. Thus, the reliability of the dishwashing machine can be improved.
Preferably, the heater control unit, if being provided with the operation-start signal while controlling the hot-water temperature in the tank to be the waiting temperature, extends the washing time by preset extension time. In this case, by suitably setting the extension time, degradation of the washing performance due to temperature lowering of the washing water can be suppressed.
Preferably, when the heater control unit is provided with the operation-start signal while controlling the hot-water temperature in the tank to be the waiting temperature, the washing time is extended until the hot-water temperature in the tank becomes a preset washing-time-finishing temperature. In this case, by suitably setting the washing-time-finishing temperature, degradation of the washing performance due to temperature lowering of the washing water can be suppressed.
Preferably, the washing-time-finishing temperature is set at the start of the rinsing step so that the hot-water temperature in the tank for rinsing becomes the set temperature. In this case, by automatically extending the washing time until the hot-water temperature becomes the washing-time-finishing temperature, the hot-water temperature in the tank for rinsing can become the preset temperature at the start of the rinsing step via temperature rising of the hot water during resting time between the washing step and the rinsing step. Thus, since execution of the rinsing step using low-temperature hot water can be prevented, a sufficient sterilizing effect on dishes in the rinsing step can be ensured. Furthermore, by considering temperature rising of the hot water during the resting time, time required for the operation of the dishwashing machine can be shorter than that of a case where the washing time is extended until the hot-water temperature becomes the set temperature, which contributes to energy saving of the dishwashing machine.
Preferably, when the heater control unit is provided with the operation-start signal while controlling the hot-water temperature in the tank for rinsing to be the waiting temperature, the washing time is extended for preset extended times of operation. If the quiescent operating state of the dishwashing machine continues for a long time, the hot water accumulated in a hot-water supply pipe connecting the tank for rinsing and an external water heater is cooled to be lowered to around normal temperature. Since the hot-water temperature in the tank is significantly lowered every time when the cooled hot water is supplied to the tank from the hot-water supply pipe, even for the second or the later operation, there is a possibility that the rising of the hot-water temperature may not in time for the start of the rinsing step. Therefore, after the operation start signal has been input, executing washing-time-extending operation during the preset extended times of operation, allows the hot-water temperature in the tank to be surely the set temperature at the start of the rinsing step, even if the hot-water temperature is significantly lowered by supplying the cooled hot water in the tank for a plurality times of operations, and thus, a sufficient sterilizing effect on dishes can be ensured.
Preferably, the heater control unit, upon being provided with the operation-start signal while controlling the hot-water temperature in the tank to be the waiting temperature, stops the heater when the hot water in the tank reaches a preset heater-stopping temperature, which is set so that hot-water temperature in the tank becomes the set temperature by the thermal inertia of the stopped heater. In this case, by stopping heating of the heater when the hot-water temperature has reached the set temperature, the occurrence of excessive temperature rising of the hot water exceeding the set temperature, that is, overshooting, can be suppressed. Thus, as generation of unnecessary thermal energy can be avoided, energy saving of the dishwashing machine can be achieved.
Preferably, the heater control unit, while controlling the hot-water temperature in the tank to be the waiting temperature, modifies the waiting temperature to be lower depending on period of duration time of the quiescent operating state.
In this case, if being provided with no operation-start signal within a predetermined time period while controlling the hot-water temperature in the tank to be the waiting temperature, the unit controls the hot-water temperature in the tank so as to be the lower waiting temperature. In contrast, if being provided with the operation-start signal within a predetermined time period while controlling the hot-water temperature in the tank to be the waiting temperature, the unit switches control so that the hot-water temperature in the tank becomes the set temperature. Such control has the following advantages. Since the quiescent operating state continues for a long time during resting period, the unit controls the hot-water temperature in the tank to be the waiting temperature, and then controls the waiting temperature to be lower. Thus, energy saving in the quiescent operating state can be surely achieved. Meanwhile, during transition period between busy period and resting period, in some cases, one or two operations may be executed with being intervened with a short resting state. During transition period, the unit is controlling the hot-water temperature to be the waiting temperature and, after one operation is executed, the unit controls the waiting temperature to be the set temperature. Therefore, the time required to reach the set temperature can be reduced compared with a case where the hot-water temperature is controlled to be the set temperature from the lower waiting temperature. Thus, degradation of the washing performance can be further suppressed.
Preferably, the heater control unit, if being provided with the operation-start signal while controlling the hot-water temperature in the tank to be the waiting temperature, modifies the waiting temperature to be higher, and then elevates the waiting temperature to be close to the set temperature depending on input frequency of the operation-start signal.
In this case, the unit, if being provided with the operation start signal while controlling the hot-water temperature in the tank to be the waiting temperature, controls the hot-water temperature to be the higher waiting temperature. Subsequently, if being provided with the operation start signal by a predetermined number or more of times within the predetermined time period, the unit controls the hot-water temperature in the tank to be the set temperature. As described above, during transition from resting period to busy period, the input frequency of the operation start signal increases, and thus, the unit controls the hot-water temperature in the tank so as to be closer to the set temperature. In contrast, after the hot-water temperature in the tank is controlled so as to be the higher waiting temperature, if being provided with no operation start signal by the predetermined number or more of times, the unit may switch control so that the hot-water temperature in the tank becomes the original low waiting temperature. Thus, even in a case where, the unit, by being provided with the operation start signal while controlling the hot-water temperature in the tank to be the waiting temperature, has switched control so that the hot-water temperature in the tank becomes the higher waiting temperature, if being provided with no operation start signal and the quiescent operating state continues for a while, the unit can switch control so that the hot-water temperature in the tank becomes the original waiting temperature. Therefore, further energy saving can be achieved.
Preferably, the dishwashing machine includes a motion sensor for detecting motion in surroundings of the dishwashing machine, and the heater control unit controls the heater so that the hot-water temperature in the tank becomes the waiting temperature when the motion sensor does not detect the motion within a predetermined time period. In this case, for example, when human's motion in the surroundings of the dishwashing machine is not observed in intermission time etc., the unit can switch control so that the hot-water temperature in the tank automatically changes from the set temperature to the waiting temperature.
Preferably, the dishwashing machine includes an illuminance sensor for measuring illuminance in surroundings of the dishwashing machine, and the heater control unit controls the heater so that the hot-water temperature in the tank becomes the waiting temperature when the illuminance sensor does not measure illuminance with a predetermined value or more within the predetermined time period. In this case, for example, when the illuminance in the surroundings of the dishwashing machine is lowered by turning off illumination in intermission time etc., the unit can switch control so that the hot-water temperature in the tank automatically changes from the set temperature to the waiting temperature.
Preferably, the dishwashing machine includes a sound sensing sensor for detecting sound in surroundings of the dishwashing machine, and the heater control unit controls the heater so that the hot-water temperature in the tank becomes the waiting temperature when the sound sensing sensor does not detect sound with a predetermined value or more within the predetermined time period. In this case, if being provided with no operation start signal within the predetermined time period and the sound sensing sensor does not detect sound with sound pressure exceeding a predetermined sound pressure, the unit switches control so that the hot-water temperature in the tank changes from the set temperature to the waiting temperature. Alternatively, if being provided with no operation start signal within the predetermined time period and accumulation value of sound pressure detected within the predetermined time period does not exceed the predetermined value, the unit switches control so that the hot-water temperature in the tank changes from the set temperature to the waiting temperature. Therefore, for example, if no sound is detected in the surroundings of the dishwashing machine in intermission time etc., the unit can switch control so that the hot-water temperature in the tank automatically changes from the set temperature to the waiting temperature.
Preferably, the dishwashing machine includes a control section for outputting a signal to the heater-control unit, for controlling the heater so that the hot-water temperature in the tank becomes the waiting temperature, and if the control section is operated, the heater-control unit controls the heater so that the hot-water temperature in the tank becomes the waiting temperature even if the predetermined time period does not elapse. Thus, by user's operation of the control section during the quiescent operating state, the signal is input to the heater-control unit, and thus, the unit can surely switch control so that the hot-water temperature in the tank changes from the set temperature to the waiting temperature.
According to the dishwashing machine of the present invention, energy saving can be achieved.
Hereinafter, with reference to drawings, embodiments of the dishwashing machine according to the present invention will be described in detail.
The dishwashing machine 1 illustrated in
In the washing room, a rack rail (not illustrated in figures) is detachably arranged, and, on the rack rail, a lattice-shaped dish rack 8 on which dishes P such as dishes and china cups used for drinking and eating are lined up, is placed. To the upper portion of the washing room 5, an upper side washing nozzle 9 composed of radially extending three arms and an upper side rinsing nozzle 11 composed of two arms are rotatably arranged. Similarly, to the lower portion of the washing room 5, a lower side washing nozzle 12 composed of radially extending three arms and a lower side rinsing nozzle 13 composed of two arms are rotatably arranged. Accordingly, onto the dishes P lined-up on the dish rack 8, the washing water is jetted downward and upward by the washing nozzles 9 and 12, respectively, in the washing step, and the rinsing water is jetted downward and upward by the rinsing nozzles 11 and 13, respectively, in the rinsing step, and thus, efficient washing and rinsing of the dishes P can be achieved.
To the bottom surface 5a of the washing room 5 configured as mentioned above, a first filter 14 is detachably arranged, and, below the first filter 14, a washing water tank 15 for accumulating the washing water is formed. The inside of the tank 15 is provided with a washing-water heater 16 for heating the washing water in order to improve the washing performance and sterilizing performance and a washing-water-temperature sensor 17 for detecting the temperature of the washing water. A thermistor and a bimetal thermostat etc. can be used as the washing-water-temperature sensor 17.
Furthermore, on the bottom surface 15a of the washing tank 15, a second filter 18 that is finer in texture than the first filter 14 is detachably arranged, and below the second filter 18, a depressed portion 19 is formed so that a part of the bottom surface 15a is depressed. To the bottom surface 19a of the depressed portion 19, a drain pipe 20 is connected, and to the drain pipe 20, the lower end portion of an overflow pipe 21 whose upper end portion is positioned in the tank 15 through a cylindrical portion 18a of the second filter 18 is fitted. Accordingly, excessive washing water flows into the overflow pipe 21 from an inflow port fowled on the upper end portion of the pipe 21 and discharged outside via the drain pipe 20, and thus, the level of the washing water in the tank 15 is kept constant.
To the depressed portion 19 of the tank 15, a washing pump 23 is connected via a washing-water suction pipe 22. To a discharge port of the washing pump 23, a washing-water discharge pipe 24 is connected. The washing-water discharge pipe 24 is branched into a first washing-water discharge pipe 25 and a second washing-water discharge pipe 26, connected to the upper side washing nozzle 9 and the lower side washing nozzle 12, respectively.
In addition, in the dishwashing machine room 3, a rinsing-water tank 28, to which constant-temperature (about 43 degree C.) rinsing water is supplied via a hot-water supply pipe 27 from an external water heater (not illustrated in figures), is arranged. In the tank 28, a rinsing-water heater 29 for heating the rinsing water in order to improve the sterilizing performance and a rinsing-water-temperature sensor 31 for detecting the temperature of the rinsing water supplied from the water heater, are installed. The heater 29 elevates the temperature of the rinsing water supplied from the water heater up to a preset temperature of 85 degree C. As the sensor 31, a thermistor and a bimetal thermostat etc. can be used. Furthermore, in the tank 28, an overflow pie 32 for discharging excessive rinsing water outside to keep the level constant, is installed. Rinsing water flown into the pipe from the upper end portion is discharged outside via the drain pipe 20.
To the tank 28, a rinsing pump 34 is connected via a rinsing-water suction pipe 33. To a discharge port of the rinsing pump 34, a rinsing-water discharge pipe 36 is connected. The rinsing-water discharge pipe 36 is branched into a first rinsing-water discharge pipe 37 and a second rinsing-water discharge pipe 38, connected to the upper side rinsing nozzle 11 and the lower side rinsing nozzle 13, respectively.
Furthermore, in the dishwashing machine room 3, a detergent tank 39 accumulating detergent W for being included in the washing water in the tank 15, is arranged. To the detergent tank 39, a detergent supply pump 42 is connected via a detergent suction pipe 41. To a discharge port of the detergent supply pump 42, one end of a detergent discharge pipe 43 is connected, and the other end of the detergent discharge pipe 43 is located in the washing room 5 and is opened downward.
The dishwashing machine 1 configured as described above includes a operation panel 44, and a user manipulates the dishwashing machine 1 via a power-supply switch 45 provided to the panel 44.
In the dishwashing machine 1, when the power-supply switch 45 is turned on, by jetting hot water in the rinsing tank 28 into the washing room 5 by using the rinsing pump 34, the hot water is supplied to the tank 15. By this operation, initial hot-water supply is executed. Then, detergent having the amount corresponding to the amount of the initial hot-water supply is supplied to the tank 15, and concentration of the detergent in the washing water in the tank 15 becomes a predetermined concentration.
When a user racks the dishes P and closes the door 7 after the initial hot-water supply, closing of the door 7 is detected by a door switch 10, the operation start signal is input to MC 4, and then operation is started. The “operation” here includes ones, such as a cycle operation where one cycle including one washing step and one subsequent rinsing step is executed, a one-cycle operation where one cycle including one washing step, two subsequent rinsing steps, and a subsequent drying step of drying the dishes by using a drying heater arranged in the washing room 5 is executed, and a rinsing operation where only a rinsing step is executed. That is, the operation executed in the dishwashing machines 1 and 1A to 1B indicates washing or rinsing movement.
If the operation start signal is input to the MC 4, the washing pump 23 will be started, and the washing water accumulated in the tank 15 is pumped into the upper nozzle 9 and the lower nozzle 12 via the washing-water discharge pipe 24 etc. to be jetted on the dishes P from the nozzles 9 and 12. Since, at that time, the nozzles 9 and 12 are kept to be rotated by the reaction of propellent force, the contamination of the dishes P are effectively washed out.
While garbages etc. washed out from the dishes P by the first filter 14 are being removed, the washing water jetted on the dishes P is recovered in the washing-water tank 15. Furthermore, after small garbages are removed by the second filter 18, the washing water is circulated by the washing pump 23 and supplied to the washing room 5 again.
After such a washing step is executed for a predetermined time period, the washing pump 23 is stopped and the rinsing pump 34 is started. Therefore, rinsing water accumulated in the tank 28 is pumped into the upper nozzle 11 and the lower nozzle 13 via the rinsing-water discharge pipe 36 etc. to be jetted on the dishes P from the nozzles 11 and 13. Since, at that time, the nozzles 11 and 13 keep being rotated by the reaction force of propellent force, the rinsing water is evenly jetted on the dishes P, resulting in achieving efficient rinsing of the dishes P.
The rinsing water jetted on the dishes P is recovered in the tank 15 via the first filter 14 to be mixed with the washing water so as to be used as washing water of the next washing step. Excessive mixture is discharged outside via the overflow pipe 21. After such a rinsing step is executed for a predetermined time period, the rinsing pump 34 is stopped and an one-cycle operation is completed.
In contrast, temperatures of the washing water and the rinsing water are controlled as follows. If the power-supply switch 45 is turned on, the MC 4, while executing on-off control of voltage applied to the heater 29, controls the rinsing-water temperature in the tank 28 to be 80 to 85 degree C. which is a temperature sufficient for sterilizing the dishes P.
As illustrated in
In the normal mode, if being provided with no operation start signal and a quiescent operating state in which operation is not executed is continued for a predetermined time period (15 minutes) (YES in step S3), the MC mode is set to a waiting mode from the normal mode (step S4) by the MC 4. Here, the “quiescent operating state” is referred to as a state in which the power supply is being turned on, and the washing water is accumulated in the tank 15 and rinsing water is accumulated in the tank 28, and if being provided with the operation start signal, the operation can be started immediately. Until the quiescent operating state continues for 15 minutes (NO in step S3), the washing-water temperature in the tank 15 is controlled so as to become the set temperature.
The “waiting mode” is referred to as a mode in which on-off control of voltage to be applied to the heater 16 is executed by the MC 4, based on the value measured by the sensor 17 so that the washing-water temperature in the tank 15 becomes a waiting temperature (about 50 degree C.) that is lower than the set temperature. Until being provided with the operation start signal (NO in step S5), the MC mode is set to the waiting mode. If being provided with the operation start signal (YES in step S5), the MC mode is returned to the normal mode again and the washing-water temperature in the tank 15 is controlled so as to be the set temperature.
In this way, when the temperature of the washing water in the tank 15 is controlled as illustrated in
In a specific case where a 3.9 kW heater was used as the washing-water heater 16, when 54 L washing-water in the washing-water tank 15 was controlled to be 70 degree C., power consumption per 1 hour was about 608 Wh. When the washing-water temperature was controlled to be 60 degree C., power consumption of the heater was able to be reduced by about 29%. When the washing water temperature was controlled to be 50 degree C., power consumption of the heater was able to be reduced by about 52%.
Moreover, in the dishwashing machine 1, since the washing-water temperature in the tank 15 was lowered in the waiting mode, heat quantity dissipated by the tank 15 in a kitchen is reduced, and thus, it is possible to prevent the inside of the kitchen from being hot. Furthermore, since, the time to be exposed to high temperature is reduced for components near the tank 15, reliability and product-life of them can be improved. In addition, low cost energy saving can be achieved only by control without adding new components.
Moreover, in the dishwashing machine 1 if being provided with no operation start signal in a predetermined time period, the MC mode is switched from the normal mode to the waiting mode, and thus, if the predetermined time period elapses without operation after the dishwashing machine 1 enters the quiescent operating state, the MC mode can be automatically switched from the normal mode to the waiting mode. This provides the following effects. In a practical use environment, in the dishwashing machine 1, washing operation is frequently executed during busy time, and the operation start signal is frequently input. During the busy time, the MC 4 controls the hot-water temperature in the tank 15 to be higher in the normal mode, and thus, high-washing-performance operation can be executed. In contrast, during time period except for busy period, a few washing operations are executed, and a few operation start signals are input. During the time period except for the busy period, the MC mode is automatically switched to the waiting mode by the MC 4, in which the hot-water temperature in the tank 15 is controlled to be lower, thereby enabling to save the consumption energy. As described above, since the optimum mode is automatically selected by judging the usage of the dishwashing machine 1, energy saving matching well with the usage can be achieved without specific operation by a user.
Furthermore, since the hot-water temperature in the tank 15 is controlled to be the waiting temperature, the hot-water temperature in the tank 15 can be elevated in a shorter time than that required in a case where the MC mode is returned to the normal mode from a state in which the hot-water temperature in the tank 15 is room temperature due to turning off the power supply. Thus, at the time when washing operation is executed first, after the MC mode is returned to the normal mode, washing can be executed at a higher temperature, thereby enabling to suppress degradation of the washing performance.
With regard to the dishwashing machine 1 according to the present invention, various modifications can be considered. Hereinafter first to tenth modified embodiments will be described. In addition, the “tank” described in claims means both of the washing-water tank 15 and the rinsing-water tank 28, and the “tank for rinsing” means the rinsing-water tank 28. Moreover, the “hot water” described in claims means both of the washing water and the rinsing water.
According to the above mentioned embodiment, in the waiting mode, the heater 16 is controlled so that the washing-water temperature in the tank 15 becomes the waiting temperature (50 degree C.) that is lower than the set temperature (70 degree C.). However, in the first modified example, based on the measured value of the sensor 31, the heater 29 is controlled so that the washing-water temperature in the tank 15 becomes a waiting temperature (60 degree C.) that is lower than a set temperature (80 degree C.). In this case, power consumption of the heater 29 can be reduced, and thus, energy saving can be achieved.
In addition, even for a case where a cycle operation is started after the rinsing-water temperature in the tank 28 reached the waiting temperature, it is also preferable to set temperature difference between the set temperature and the waiting temperature to be about 5 to about 10 degree C. so that the rinsing-water temperature in the tank 28 reaches the set temperature before the rinsing step is started.
In the dishwashing machine 1, it takes about 25 seconds at room temperature to elevate the rinsing-water temperature in the tank 28 with a volume of 7.3 L from 80 degree C. to 85 degree C. by using the heater 29 of 6000 W. In the similar conditions, it takes about 52 seconds to elevate the rinsing-water temperature in the tank 28 from 75 degree C. to 85 degree C. In contrast, in the dishwashing machine 1, the total time required from the start of the cycle operation to the end of the rinsing step becomes about 51 seconds if exchange time of dishes is set to about 5 second, time for the washing step is set to 41 seconds, and resting time between the washing step and the rinsing step is set to 5 seconds. Accordingly, when the set temperature is 85 degree C., by setting the waiting temperature to 75 to 85 degree C. so that the temperature difference becomes about 5 to about 10 degree C., the rinsing-water temperature in the tank 28 can be elevated to the set temperature before the rinsing step is started. In addition, the resting time is provided so as to prevent washing-water dripping from the washing nozzles 9 and 12 after the washing step, so called “after dripping”.
In a conventional case where the heater 29 was controlled so that the rinsing-water temperature in the tank 28 was kept to 85 degree C., power consumption was 493 W and heater conducting rate was 2.7% per 3 hours. In contrast, when the heater 29 was turned off after the cycle operation, and controlled so that the rinsing-water temperature in the tank 28 was kept to the waiting temperature for 3 hours after the rinsing-water temperature in the tank 28 reached the waiting temperature, the following results were obtained. If the waiting temperature was 80 degree C., the power consumption was reduced to 409 W, the heater conducting rate was reduced to 2.3%, and the power consumption was able to be reduced by 17.1% than that of the conventional case. If the waiting temperature was 75 degree C., the power consumption was reduced to 373 W, the heater conducting rate was reduced to 2.0%, and the power consumption was able to be reduced by 24.4% than that of the conventional case. Here, the above test was carried out in a state in which the rinsing water is filled in the tank 28 with a volume of 7.3 L by using the heater 29 of 6000 W.
As described above, even in a case where the temperature difference between the set temperature and the waiting temperature is set to be in a small range of about 5 to 10 degree C., by controlling the heater 29 so that the rinsing-water temperature in the tank 28 becomes the waiting temperature in the quiescent operating state, energy saving can be achieved. Moreover, by setting the temperature difference between the set temperature and the waiting temperature to be small that is an extent of 5 to 10 degree C., the rinsing-water temperature in the tank 28 can be more surely elevated to the set temperature before the rinsing step is started.
In order to reduce the power consumption of the rinsing-water or washing-water heater, during period except for operation period, it can be considered to control the temperature of the rinsing water in the rinsing-water tank or the washing water in the washing-water tank to be always the waiting temperature that is lower than the set temperature during operation. In this case, if the rinsing water is heated immediately after the operation start signal is input, the rinsing-water temperature is elevated to the set temperature during the washing step. However, when the difference between the set temperature and the waiting temperature is large or when the room temperature is low, even if the rinsing water in the rinsing-water tank is heated immediately after the input of the operation start signal, the rinsing-water temperature would not reach the set temperature during the washing step. Therefore, the sterilizing effect during the rinsing step is degraded. In addition, regarding to the washing water, if the washing step is started immediately after the input of the operation start signal, washing must be executed by using lowered-temperature washing water, and thus, the washing performance during the washing step will be always degraded. In contrast, in the present embodiment described above and the present modified example, when the operation start signal is not input for a predetermined time period, the MC mode is switched from the normal mode to the waiting mode, and thus, energy saving can be achieved, and simultaneously degradation of the washing performance including the bactericidal performance can be suppressed.
In addition, in the waiting mode, it is also possible to control the heater 16 so that the washing-water temperature in the tank 15 becomes the waiting temperature (50 degree C.) that is lower than the set temperature (70 degree C.), and simultaneously control the heater 29 so that the rinsing-water temperature in the tank 28 becomes the waiting temperature (60 degree C.) that is lower than the set temperature (80 degree C.), based on the measured value of the sensor 31. In this case, if being provided with the operation start signal of the cycle operation in a state in which the washing-water temperature in the tank 15 and the rinsing-water temperature in the tank 28 are controlled to be the respective waiting temperatures, the MC 4 controls the heaters 16 and 29 so that the washing-water temperature in the tank 15 and the rinsing water in the tank 28 become the respective waiting temperatures. Moreover, if being provided with the operation start signal only for the rinsing operation in a state in which the washing-water temperature in the tank 15 and the rinsing-water temperature in the tank 28 are controlled to be the respective waiting temperatures, the MC 4 controls the washing-water temperature in the tank 15 so as to be unchanged waiting temperature, and switches control of the heater 29 so that the rinsing-water temperature in the tank 28 becomes the set temperature.
As illustrated in
In the normal mode, if an quiescent operating state in which the operation start signal is not input and operation is not executed continues for a predetermined time period (15 minutes) (YES in step S13), the MC 4 sets its mode to a first waiting mode from the normal mode (step S). Until the quiescent operating state continues for the predetermined time period in the normal mode (NO in step S13), the washing-water temperature in the tank 15 is controlled so as to be the set temperature in the normal mode.
In the first waiting mode, on-off control of voltage to be applied to the washing-water heater 16 is executed by the MC4, based on the measured value of the washing-water-temperature sensor 17, so that the washing-water temperature in the tank 15 becomes a first waiting temperature (about 60 degree C.) that is lower than the set temperature (step S14). In the first waiting mode, if being provided with no operation start signal for the predetermined time period (15 minutes) and the quiescent operating state continues for the predetermined time period (YES in step S15), the MC mode is controlled by the MC to be a second waiting mode from the first waiting mode. Until the quiescent operating state does not continue for the predetermined time period in the first waiting mode (NO in step S15), the washing-water temperature in the tank 15 is controlled so as to be the first waiting temperature in the first waiting mode.
In the second waiting mode, on-off control of voltage to be applied to the washing-water heater 16 is executed by the MC 4, based on the measured value of the sensor 17, so that the washing-water temperature in the tank 15 becomes a second waiting temperature (about 50 degree C.) that is lower than the first waiting temperature (step S16). Until being provided with the operation start signal (NO in step S17), the MC mode is set to the second waiting mode. If being provided with the operation start signal (YES in step S17), the MC mode is returned to the normal mode again and the washing-water temperature in the tank 15 is controlled so as to be the set temperature.
When the washing-water temperature in the tank 15 is controlled as described above, as illustrated in
In contrast, as illustrated in
In addition, by executing control as described above, the following advantages are provided. For example, during transition period between busy period and resting period, in some cases, operation may be executed one or two times with intervening a short resting state. During transition period, the washing water is controlled in the waiting mode to be in the first waiting temperature, and if the operation is restarted, washing-water temperature is controlled to be the set temperature from the first waiting temperature. The time Δt2 required for rising the washing-water temperature from the first waiting temperature to the set temperature is shorter than the time Δt1 required for rising the washing-water temperature from the second waiting temperature to the set temperature when the operation is restarted while controlling the washing-water temperature to be the second waiting temperature. Accordingly, in first operation after the MC mode is returned to the normal mode, washing can be executed using hot-water in a higher temperature, and simultaneously, the washing-water temperature can be elevated to the set temperature faster, and thus, degradation of the washing performance can be suppressed further. In contrast, in a case where the washing-water temperature is controlled so as to be the first waiting temperature, and operation is not restarted within the predetermined time period, the washing-water temperature is controlled so as to be the second waiting temperature that is lower than the first waiting temperature, and thus, energy saving in the quiescent operating state can be surely achieved.
Moreover, in some cases, resting time may temporarily be long during busy period. Even for such cases, since the temperature is quickly returned to the set temperature when the operation start signal is input, operation would have no trouble. Thus, control for energy saving matching with the usage of the dishwashing machine 1 can be executed.
In addition, although in the present modified example two steps of waiting modes composed of the first waiting mode and the second waiting mode are provided, three or more steps of waiting modes may be provided.
As illustrated in
In the normal mode, if being provided with no operation start signal and an quiescent operating state in which operation is not executed is continued for a predetermined time period (15 minutes) (YES in step S23), the MC mode is set to the waiting mode from the normal mode (step S24) by the MC 4. Until the quiescent operating state does not continue for 15 minutes (NO in step S23), the washing-water temperature in the tank 15 is controlled in the normal mode to be the set temperature.
In the waiting mode, on-off control of voltage to be applied to the washing-water heater 16 is executed by the MC 4, based on the measured value of the washing-water temperature sensor 17, so that the washing-water temperature in the tank 15 becomes the waiting temperature (about 50 degree C.) that is lower than the set temperature (step S24). Until being provided with the operation start signal (NO in step S25), the MC mode is set to the waiting mode. If being provided with the operation start signal (YES in step S25), the MC mode is set to a semi-waiting mode (step S26).
In the semi-waiting mode, on-off control of voltage to be applied to the washing-water heater 16 is executed by the MC 4, based on the measured value of the sensor 17, so that the washing-water temperature in the tank 15 becomes a semi-waiting temperature (about 60 degree C.) that is higher than the waiting temperature and lower than the set temperature (step S26). If 5 minutes elapses after being provided with the operation start signal during the waiting mode (YES in step S27), and being provided with the operation start signal by n or more times within a predetermined time period (5 minutes) (YES in step S28), the MC mode is returned to the normal mode again and the washing-water temperature in the tank 15 is controlled so as to be the set temperature (about 70 degree C.).
In contrast, if being not provided with the operation start signal by n or more times within the predetermined time period (5 minutes) (NO in step S28), the MC mode is returned to the waiting mode from the semi-waiting mode.
When the washing-water temperature in the tank 15 is controlled as described above, as illustrated in
Moreover, in the dishwashing machine according to the third modified example, if being provided with the operation start signal once during the waiting mode, the MC mode is set to a semi-waiting mode. And, if being provided with the operation start signal by a predetermined number of times within the predetermined time period after being in the semi-waiting mode, the MC mode is returned to the normal mode from the semi-waiting mode. Therefore, if resting period makes transition to busy period, the MC mode is returned to the normal mode from the waiting mode via the semi-waiting mode so as to match well with the transition, and thus, degradation of the washing performance can be suppressed. In contrast, if being not provided with the operation start signal by the predetermined number of times within the predetermined time period after being in the waiting mode, the MC mode is returned to the waiting mode. Therefore, if being operated once after being set to the waiting mode, the MC mode is not returned to the normal mode, and instead, it is returned to the waiting mode. In addition, if being not operated for a while and being in a resting state, the MC mode is switched from the semi-waiting mode to the waiting mode again. That is, if being operated by many times, the dishwashing machine is judged to be in busy period and the MC mode is set to the normal mode, and if being operated by a few times, the dishwashing machine is judged not to be in busy period and the MC mode returned to the waiting mode instead of the normal mode. As described above, the heater 16 is controlled depending on the usage, and thus, further energy saving can be achieved.
In addition, in step S23, the time required for determining to switch the MC mode from the normal mode to the waiting mode is set to 15 minutes, and in step S27, the time required for determining to whether mode among the normal mode and the waiting mode to switch the mode from the semi-waiting mode is set to 5 minutes that is shorter than the above one. Thus, the mode of destination is determined by judging the usage in such a short time of five minutes after the mode is switched to the semi-waiting mode.
In addition, in this modified example, by providing the semi-waiting mode between the waiting mode and the normal so as to elevate the hot-water temperature in a stepwise manner, the MC mode is returned to the normal mode from the waiting mode, however, it is also possible for the mode to be returned to the normal mode from the waiting mode by providing more steps. Moreover, timing when the mode is returned to the normal mode from the semi-waiting mode, may be a time point at which 5 minutes elapses after the operation-start signal is input in the waiting mode, or may be a time point at which n-th operation has been executed.
As illustrated in
As illustrated in
In the normal mode, if in an quiescent operating state in which the operation start signal is not input, and operation is not executed, the motion sensor 47 does not detect a motion for a predetermined time period (15 minutes) (YES in step S33), the MC 4 switches its mode from the normal mode to the waiting mode (step S34). Until a state in which the motion sensor 47 does not detect a motion in the quiescent operating state continues for the predetermined time period in the quiescent operating state (NO in step S43), the washing-water temperature in the tank 15 is controlled so as to be the set temperature in the normal mode.
In the waiting mode, on-off control of voltage to be applied to the washing-water heater 16 is executed by the MC4, based on the measured value of the sensor 17, so that the washing-water temperature in the tank 15 becomes a temperature (about 50 degree C.) that is lower than the set temperature (step S34). The MC mode continues to be set to the waiting mode until the sensor 47 detects a motion (NO in step S35). If a motion is detected by the sensor 47 (YES in step S35), the MC mode is returned to the normal mode again and the washing-water temperature in the tank 15 is controlled so as to become the set temperature.
In this case, for example, if operation enters a resting state and a user leaves from the kitchen in intermission time etc., motion is not detected by the sensor 47, and thus, the mode is automatically switched from the normal mode to the waiting mode after the predetermined time. If the user returns to the kitchen and carries out a motion such as a cooking motion after the intermission time, and thus, user's motion is detected by the sensor 47, the mode is returned to the normal mode from the waiting mode. Therefore, by switching the mode to the normal mode before operation is actually started again, the washing-water temperature in the tank 15 can be elevated to the set temperature. That is, by the time when the dishes P are washed after cooking and dining, the washing-water temperature in the tank 15 can be surely elevated to the set temperature. Therefore, degradation of the washing performance when the mode is returned to the normal mode from the waiting mode can be suppressed further.
In addition, it is preferable for sensitivity of the sensor 47 to be adjustably configured according to installation location and conditions etc. of the dishwashing machine 1. Moreover, as the turning point at which the mode is returned to the normal mode from the waiting mode may be a time point at which the motion is detected by the sensor 47 by a predetermined number or more of times within a predetermined time period. Therefore, detection accuracy can be improved.
As illustrated in
As illustrated in
In the normal mode, if in an quiescent operating state in which the operation start signal is not input, and operation is not executed, the measured value by the sensor 48 is less than a predetermined value for a predetermined time period (15 minutes) (YES in step S43), the MC 4 switches its mode from the normal mode to the waiting mode (step S44). Until a state in which the measured value by the sensor 48 is less than the predetermined value continues for the predetermined time period in the quiescent operating state (NO in step S43), the washing-water temperature in the tank 15 is controlled so as to be the set temperature in the normal mode.
In the waiting mode, on-off control of voltage to be applied to the heater 16 is executed by the MC4, based on the measured value of the sensor 17, so that the washing-water temperature in the tank 15 becomes a temperature (about 50 degree C.) that is lower than the set temperature (step S44). The MC mode continues to be set to the waiting mode until the sensor 48 detects illuminance with a predetermined value or more (NO in step S45). If illuminance with the predetermined value or more is detected by the sensor 48 (YES in step S45), the MC mode is returned to the normal mode again, and the washing-water temperature in the tank 15 is controlled so as to be the set temperature.
In this case, if light is turned off in intermission time and operation enters a resting state, the mode is automatically switched to the waiting mode from the normal mode. By automatically switching the mode to the normal mode if activity in a kitchen is started again after the intermission time is finished and light is turned on, the washing-water temperature in the tank 15 can be elevated before operation is actually started again. Therefore, degradation of the washing performance when the mode is returned to the normal mode from the waiting mode can be suppressed further.
In addition, in the case of the illuminance sensor 48, blind spots are difficult to be generated than in the case of the motion sensor 47, and thus, if activity in the kitchen is started again after the intermission time is finished and light is turned on, the vicinity of the operation panel 44 is surely brightened. The mode can be returned to the normal mode from the waiting mode more surely before operation is actually started again. The sensor 48 may be fixed to surrounding wall etc. of a place in which the dishwashing machine 1B is arranged, while being connected to the MC 4 of the dishwashing machine 1B. In addition, it is preferable that the predetermined values mentioned above are set in accordance to the installation environment of the dishwashing machine 1B.
Moreover, as the turning point at which the mode is returned to the normal mode from the waiting mode may be a time point at which the motion is detected by the sensor 48 by a predetermined number or more of times within a predetermined time period. Therefore, detection accuracy can be improved.
As illustrated in
As illustrated in
In the normal mode, if in an quiescent operating state in which the operation start signal is not input, and operation is not executed, the measured value by the sensor 49 is less than a predetermined value for a predetermined time period (15 minutes) (YES in step S53), the MC 4 switches its mode from the normal mode to the waiting mode (step S54). Until a state in which the measured value by the sensor 49 is less than the predetermined value continues for the predetermined time period in the quiescent operating state (NO in step S53), the washing-water temperature in the tank 15 is controlled so as to be the set temperature in the normal mode.
In the waiting mode, on-off control of voltage to be applied to the heater 16 is executed by the MC4, based on the measured value of the sensor 17, so that the washing-water temperature in the tank 15 becomes a temperature (about 50 degree C.) that is lower than the set temperature (step S54). The MC mode continues to be set to the waiting mode until the sensor 49 detects sound pressure with a predetermined value or more (NO in step S55). If sound pressure with the predetermined value or more is detected by the sensor 49 (YES in step S55), the MC mode is returned to the normal mode again, and the washing-water temperature in the tank 15 is controlled so as to be the set temperature (about 70 degree C.).
In addition, it is also possible for the mode to be set to the waiting mode in step S53, if accumulation value of sound pressure detected by the sensor 49 within the predetermined time period is smaller than the predetermined value, and to be set to the normal mode in step S55, if accumulation value of sound pressure detected by the sensor 49 within the predetermined time period is equal to or greater than the predetermined value.
As described above, when the sound sensing sensor 49 is used, if working sound in the kitchen disappears in intermission time etc., the mode is automatically set to the waiting mode from the normal mode, and if user's working sound is generated after the intermission time is finished, the mode can be automatically returned to the normal mode from the waiting mode. That is, in the waiting mode, by detecting sound in surroundings of the dishwashing machine 1C, operation restarting can be predicted. Therefore, by switching the mode to the normal mode before operation is started again, the washing-water temperature in the tank 15 can be elevated before operation is started. Accordingly, degradation of the washing performance when the mode is returned to the normal mode from the waiting mode can be suppressed further.
It is not necessary for the sound sensing sensor 49 to be installed outside the dishwashing machine 1C in the same way as the motion sensor 47 and the illuminance sensor 48, and instead, the sensor 49 can be installed inside the dishwashing machine 1C. Therefore, the sensor 49 is not easily affected by water, oil smoke, and contamination etc. in the kitchen, and false detection can be suppressed. Moreover, since it is not necessary for the sensor 49 to be added with components for waterproofing and antifouling like the sensor 47 and the sensor 48, price of the sensor 49 becomes more reasonable. In addition, it is preferable that the predetermined values mentioned above are set in accordance with the installation environment of the dishwashing machine 1C.
As illustrated in
As illustrated in
In this case, when the dishwashing machine enters the quiescent operating state, the mode, by being input from a user, can be surely switched to the waiting mode from the normal mode. Further, if the time set by the user elapses, the mode can be surely returned to the normal mode.
Moreover, if the resting button is pushed down N times, it is also possible for the mode to be set to the waiting mode, and simultaneously to be set so as to be returned to the normal mode from the waiting mode in 20 minutes before N hours, for example, so that the washing-water temperature in the tank 15 becomes the set temperature in N hours later. Thus, when operation is started again, since the washing-water temperature in the tank 15 is surely elevated to the set temperature, degradation of the washing performance can be prevented. In addition, since long time is required to elevate the temperature when the ambient temperature is low, it is also possible to provide a thermometer for detecting the ambient temperature so that the MC 4 calculates the timing at which the mode is returned to the normal mode from the waiting mode, using a correction value based on the ambient temperature
Moreover, as illustrated in
If the operation-resting signal is input during the waiting mode (YES in step S75), the mode is returned to the normal mode. Even when the operation-resting signal is input, if N time elapses after the mode is set to the waiting mode (YES in step S76), the mode is returned to the normal mode. In this case, since when operation is started again earlier than predetermined time, the mode is automatically returned to the normal mode, the convenience is improved.
In addition, as for an input button for receiving user's setting of the waiting mode, it is not limited to the resting button 46 mentioned above, instead, it may be configured with including an up-button, a down-button, and determination button. In this case time can be set by the up-button and the down-button, and the mode can be switched to the waiting mode and set so as to be returned to the normal mode after the set time elapsed by the determination button. Moreover, it is also possible to carry out setting so that the mode is returned to the normal mode from the waiting mode in fixed time later. In this case, it is also possible to configure so that, if the resting button is pushed down 1 time, the mode switches from the normal mode to the waiting mode, and, if the resting button is pushed down 2 times, the mode is returned to the normal mode.
As illustrated in
In this case, if the operation-start signal is received during the waiting mode, control of the washing-water heater 16 transitions to the normal mode from the waiting mode. In contrast, as for operation, washing-time-extending operation in which the washing time is extended from 41 seconds to 61 seconds is executed. When the mode is returned to the normal mode from the waiting mode, in the washing step executed for the first time, washing may be executed in a state in which the washing-water temperature is still lower than the set temperature, resulting in degradation of the washing performance. Therefore, by extending the washing time in the washing step immediately after the mode is returned to the normal mode than normal washing time, degradation of the washing performance can be suppressed. Thus, the reliability of the dishwashing machine can be improved.
In addition, in the washing-time-extending operation, it is also possible to extend the washing time by preset extending time. In this case, In this case, by suitably setting the extension time, degradation of the washing performance due to temperature lowering of the washing water can be suppressed.
In addition, it is also possible to extend the time of the washing step for operation executed by the predetermined number of times after the mode is returned to the normal mode from the waiting mode. Moreover, it is also possible to execute operation by extending the washing time when the measured value input from the washing-water temperature sensor 17 is equal to or smaller than 60 degree C.
As illustrated in
In this case, if the operation-start signal is received during the waiting mode, control of the washing-water heater 16 transitions to the normal mode from the waiting mode. In contrast, as for operation, the rinsing time is extended from 6 seconds to 11 seconds. When the mode is returned to the normal mode from the waiting mode, in the washing step executed for the first time, hot-water temperature jetted on the dishes may be lower than the set temperature, resulting in degradation of the sterilizing performance. However, since the rinsing time in the rinsing step executed for the first time is extended than normal rinsing time, degradation of the sterilizing performance by heating can be suppressed. In addition, by extending the rinsing time, heat-sterilization equivalent weight (3600HUE (Heat Unit Equivalent)) determined in NST-standard can be satisfied.
In addition, it is also possible to extend the time of the rinsing step for operation executed by a predetermined number of times after the mode is returned to the normal mode from the waiting mode. Moreover, it is also possible to execute operation by extending the rinsing time when the measured value input from the sensor 17 is equal to or smaller than 60 degree C.
As illustrated in
In this case, if the operation-start signal is received during the waiting mode, control of the heater 16 transitions to the normal mode from the waiting mode. In contrast, as for operation, strong-washing operation in which the output of the washing pump 23 is set to be larger than that of the standard operation in the washing step is executed. When the mode is returned to the normal mode from the waiting mode, in the washing step executed for the first time, although washing may be executed in a state in which the washing-water temperature is still lower than the set temperature, resulting in degradation of the washing performance, since strong washing is executed in the washing step executed for the first time after the mode is returned to the normal mode from the waiting mode, degradation of the washing performance can be suppressed without extending the washing time.
In addition, it is also possible to use the strong-washing operation for operation executed by the predetermined number of times after the mode is returned to the normal mode from the waiting mode. Moreover, it is also possible to execute the strong-washing operation when the measured value input from the sensor 17 is equal to or smaller than 60 degree C.
As illustrated in
As illustrated in
In the eleventh modified, if the operation-start signal is input in the MC 4 during the waiting mode, the washing time Tw is automatically extended until the rinsing-water temperature becomes the washing-step-finishing temperature. Moreover, after washing time Tw is finished, the rinsing-ware is also heated during the resting time Tr, and thus, the rinsing-water temperature becomes the set temperature at the start of the rinsing step. Therefore, since the rinsing step by the rinsing water in the set temperature is surely executed, rinsing of dishes with a sufficient sterilizing effect can be ensured. In addition, the rinsing-water heater 29 stops to heat the rinsing water the rinsing-water temperature reaches to the set temperature. Moreover, by automatically extending the washing time Tw until the rinsing-water temperature reaches to the washing-step-finishing temperature while considering rising of the rinsing water in the resting time Tr, time required for operating the dishwashing machine can be reduced than the case where the washing time Tw is extended until the rinsing-water temperature reaches to the set temperature, which contributes to energy saving for the dishwashing machine.
As illustrated in
In addition, it is not necessary for the heater-stopping temperature to coincide with the washing-step-finishing temperature, and the heater-stopping temperature is suitably set according to the volume of the rinsing-water tank 28 and the heating performance of the rinsing-water heater 29. That is, when the heating performance of the heater 29 is strong, it is possible to set the heater-stopping temperature to be lower than the washing-step-finishing temperature and to stop heating of the heater 29 in midstream of the washing step. Moreover, when the heating performance of the heater 29 is weak, it is possible to set the heater-stopping temperature to be higher than the washing-step-finishing temperature and to stop heating of the heater 29 during the resting time Tr. Furthermore, it is also possible to determine the heater-stopping temperature and the washing-step-finishing temperature by measuring the temperature rising of the rinsing water during the washing-time-extending operation and using the measured result and the duration of the resting time Tr.
In the twelfth modified example, by stopping heating of the heater 29 when the rinsing-water temperature H has reached the heater-stopping temperature, excessive temperature rising of the rinsing water exceeding the set temperature, that is overshooting, can be suppressed. Therefore, since the generation of unnecessary thermal energy can be avoided, energy saving of the dishwashing machine can be achieved.
Moreover, by suppressing the overshooting of the rinsing water in the tank 28, bungle of a temperature-overheating-prevention device such as a bimetal and a thermostat, provided in the tank 28, can be avoided, which contributes to improve reliability of the dishwashing machine. In addition, even if the above described control is applied to the washing-water heater 16, other than the rinsing-water heater 29, similar effects can also be obtained.
As illustrated in
As illustrated in
As a specific description, a case will be considered, in which the capacity of the heater 29 is 6000 W, the volume of the heater 29 is 6.6 L, and the thermal efficiency of the heater is 100%, in the dishwashing machine. In this case, if the temperature difference ΔT1 between the rinsing-water temperature H and the set temperature is 10 degree C., time S1 required to elevate the temperature H to the set temperature is expressed by the following formula (1):
As shown in formula (1), the time S1 required to elevate the rinsing-water temperature H from 75 degree C. to the set temperature (85 degree C.) is substantially equal to the time from the start of operation to the start point of the rinsing step in the standard operation, that is, total time Tsum1 (about 46 seconds) of washing time Tw (about 41 seconds) and resting time Tr (about 5 seconds), and thus, the time extension is not substantially executed. In addition, even if the time extension is not necessary by calculation, operation does not switch to the standard operation, instead, the rinsing-step-start-time-extending operation in which, until the rinsing-water temperature reaches to the set temperature 85 degree C., the time from the start of operation to the start point of the rinsing step is automatically extended is executed in response to external influence such as ambient temperature.
Next, a case will be considered, in which the temperature difference ΔT2 between rinsing-water temperature J and the set temperature is 20 degree C. In this case, time S2 required to elevate the temperature J to the set temperature is expressed by the following formula (2):
As shown in formula (2), time S2 required to elevate the rinsing-water temperature J from 65 degree C. to the set temperature (85 degree C.) becomes Tsum2 (about 92 seconds), that is, the sum of total time Tsum1 (about 46 seconds) of washing time Tw (about 41 seconds) and resting time Tr (about 5 seconds) in the standard operation, and 46 seconds. Therefore, the MC 4 according to the thirteenth modified example, by extending washing time Tw or resting time Tr or both of them, executes the rinsing-step-start-time-extending operation so that the time from the start point of the washing step to the start point of the rinsing step becomes Tsum2.
In the thirteenth modified example, since time from the start of operation to the start point of the rinsing step is extended, rinsing step using rinsing water in the set temperature capable of sufficiently sterilizing dishes P is surely executed with no regard to external influence such as ambient temperature. In addition, since rinsing step using rinsing water in the set temperature, is surely ensured, unnecessary extension of operation time can be avoided while setting the waiting temperature of the rinsing water in the waiting mode to lower temperature, which is advantageous for optimizing usage energy with regard to the operation of the dishwashing machine, that is, energy saving.
As illustrated in
Specifically, the MC 4 according to the fourteenth modified example, if operation is started, is judged whether it has been in the waiting mode (step S121). When the mode entered the waiting mode (YES in step S121), the preset extension number of times N is assigned to a variable n (initial value: 0) for counting the number of operation times (step S122). The extension number of times N is set according to the amount of the rinsing water accumulated in the hot-water-supply pipe 27 (refer to
After that, the value of the variable n is decreased by one (step S123), and the rinsing-step-start-time-extending operation is executed (step S124). After the rinsing-step-start-time-extending operation, next operation is executed by operation of a user (opening/closing of door, and operation of an operation button).
In contrast, if operation is started during the normal mode (NO in step S121), whether the variable n for counting operation number of times is 0 is judged (step S125), if n is not 0 (YES in step S125), the step advances to step S123. Then, in step S123, the value of the variable n is decreased by 1, and then the rinsing-step-start-time-extending operation is executed (step S124). After that, by operation of the user, next operation is started.
In contrast, if n is 0 (NO in step S125), the standard operation is executed (step S126). After that, by operation of the user, next operation is started.
As described above, every time when the rinsing-step-start-time-extending operation is executed in each operation, after operation started during the waiting mode, the value of the variable n is decreased by 1. If the value of the variable n becomes 0, the subsequent operation becomes the standard operation. In this way, the MC 4 according to the fourteenth modified example, if operation is started during the waiting mode, during N (a preset number of extension) times of operation, executes the rinsing-step-start-time-extending operation described above. In addition, the normal operation, similar to that in the thirteenth modified example, is referred to as operation having washing time Tw of about 41 seconds, resting time Tr of about 5 seconds, and rinsing time Ts of about 6 seconds.
If the waiting mode, that is, the quiescent operating state, continues for a long period, the rinsing water in the hot-water-supply pipe 27 for connecting the external water heater and the tank 28 is cooled and the temperature is lowered to about normal temperature. If the cooled rinsing water is supplied to the tank 28, the rinsing-water temperature in the tank 28 is lowered significantly.
Specifically, such a dishwashing machine that uses the rinsing water of 2 L per one time of operation, will be considered. In this case, if the length of the pipe 27 made of SS-steel pipe with nominal diameter of 1/2B (JIS) becomes 8 m, the amount of the rinsing water accumulated in the pipe during the quiescent operating state becomes 2.13 L, the amount exceeds the amount of the rinsing water used by one time of operation. As a result, the cooled rinsing water in the pipe 27 is supplied to the tank 28 in the second operation, and thus, the rinsing-water temperature in the tank 28 is lowered significantly. As a result, as in the thirteenth modified example, even if the rinsing-step-start-time-extending operation is executed only for the first operation after operation is started during the waiting mode, the rinsing-water temperature in the tank 28 is lowered significantly every time when the cooled rinsing water is supplied to the tank 28, and there is a possibility that temperature rising of the rinsing water may not be in time by the time the rinsing step is started.
Accordingly, in the fourteenth modified example, the rinsing-step-start-time-extending operation is executed, in which time from the start of operation to the start point of the rinsing step during N (a preset number of extension) times of operation, after operation is started during the waiting mode is extended. Thus, even if in the second or later operation after operation is started during waiting mode, the rinsing-water temperature in the tank 28 is lowered significantly by the supply of the cooled rinsing water in the pipe 27, the rinsing-water temperature can be surely elevated to the set temperature 85 degree C. at the start point of the rinsing step, and thus, a sufficient sterilizing effect on dishes P can be ensured.
In addition, the dishwashing machine according to the fourteenth modified example, if temperature difference between the rinsing-water temperature in the tank 28 and the set temperature is large at a time point after the N times of rinsing-step-start-time-extending operation is finished, may provided with a display section for alarming anomaly around the dishwashing machine.
The fifteenth modified example is a more specific example regarding to the rinsing-water temperature control in the first modified example. A dishwashing machine according to the fifteenth modified example is a resting button for receiving setting of the waiting mode from a user on the operation panel 44 (refer to
As illustrated in
If a door 7 opened after a user racked dishes P is closed (YES in step S133), the closing of the door is detected by a door switch 10, and the operation-start signal is input in the MC 4. If the operation-start signal is input in the MC 4, the washing step in step S142 is started.
In contrast, if the door 7 is not closed in the normal mode (No in step S133), the operation-start signal is not input in the MC 4. Then, if the quiescent operating state continues for 15 minutes or the resting button 46 is pushed down (YES in step S135), the mode is set to the waiting mode from the normal mode (step S135). The waiting mode is referred to as a mode in which on-off control of voltage to be applied to the rinsing-water heater 29 is executed by the MC 4, based on the measured value of sensor 31 so that the rinsing-water temperature of the rinsing water in the tank 28 becomes a waiting temperature (60 degree C.) that is lower than the set temperature. In addition, until the quiescent operating state continues for 15 minutes (No in step S134), the rinsing-water temperature is controlled so as to be the set temperature, in the normal mode.
When the door 7 is closed in the normal mode (YES in step S136), if the door 7 is closed (YES in step S137), the mode is set to the normal mode from the waiting mode (step S138). After that, if the door 7 is closed (YES in step S139), the operation-start signal is input in the MC 4, and the washing step in step S142 is started.
In contrast, when the door 7 is opened in the waiting mode (No in step S136), the operation-start signal is input in the MC 4, and the mode is set to the normal mode from the waiting mode (step S141) by the MC 4. Then, the washing step in step S142 is started.
In step S142, washing step is executed with the door 7 being closed (the door switch is turned on). In the washing step, washing water accumulated in the tank 15 is pumped to the washing nozzles 9 and 12 by the washing pump 23. Then, by being jetting with the pumped water from the nozzles 9 and 12, dishes P are washed.
If the washing step is finished, the rinsing step is executed with intervening resting time (step S143). In the rinsing step, rinsing water accumulated in the tank 28 is pumped to the rinsing nozzles 11 and 13 by the rinsing pump 34. Then, by being jetting with the pumped water from the nozzles 11 and 13, dishes P are washed.
If the door 7 is opened by the user after the rinsing step (YES in step S144), the step returned to step S133, and by closing the door 7, next cycle operation is started. In contrast, if a predetermined time period (15 minutes) continues with the door 7 being closed, without opening the door 7 (YES in step S145), the mode is set to the waiting mode from the normal mode (step S146) by the MC 4. After that, the step returned to step S136), next cycle operation is started by the user according to the opening/closing of the door 7.
As described above, by controlling the rinsing-water temperature in the tank 28, the rinsing-water temperature can be set to the waiting temperature that is lower than the set temperature in the quiescent operating state, and thus, power consumption of the heater 29 can be reduced. In addition, by lowering the rinsing-water temperature in the tank 28 during the waiting mode, heat quantity dissipated by the tank 28 in the kitchen is reduced, and thus, it is possible to prevent the inside of the kitchen from being hot. Furthermore, since, time to be exposed to high temperature is reduced for components near the tank 28, reliability and product-life of them can be improved. Therefore, according to the dishwashing machine of the fifth modified example, low cost energy saving can be achieved without adding new components.
Moreover, in the dishwashing machine if being provided with no operation start signal in a predetermined time period, the MC mode is switched from the normal mode to the waiting mode, and thus, if the predetermined time period elapses without operation after the dishwashing machine enters in the quiescent operating state, the MC mode can be automatically switched from the normal mode to the waiting mode. Therefore, since optimum mode matching with the usage is automatically selected, energy saving control without requiring user's specific operation can be achieved. Further, when the dishwashing machine enters the quiescent operating state, if the user pushes down the button 46, the mode can be switched to the waiting mode, without waiting for the passage of the predetermined time, and thus, energy saving can be achieved further. In addition, in the fifteenth modified example, although only the cycle operation is described, this example can be preferably applied to one-cycle operation in which a drying step is added further, and rinsing operation with the rinsing step only.
The sixteenth modified example, similar to the fifteenth modified example, is a more specific example regarding to the rinsing-water temperature control in the first modified example. As illustrated in
As illustrated in
In contrast, if the button 50 is not pushed down in the normal mode (NO in step S153), the quiescent operating state is held by the MC 4 without being provided with the operation-start signal. Then, if the door is opened or closed for 15 minutes (YES in step S154), the mode is set to the waiting mode from the normal mode (step S155). In addition, counting of the predetermined time period in step S154, is reset every time when the door 7 is closed/opened, and started again from 0. Moreover, until the predetermined time period elapses, the rinsing-water temperature in the tank 28 is controlled so as to be the set temperature, in the normal mode.
When the door 7 is opened/closed in the waiting mode (YES in step S156), the mode is set to the normal mode from the waiting mode (step S157). In the normal mode, if the door is opened or closed for the predetermined time period (YES in step S158), the step is returned to step S155 and the mode is set to the waiting mode again.
In contrast, if the button 50 is pushed down (YES in step S159) before the door is opened or closed for the predetermined time period (15 minutes) (No in step S158), the operation-start signal is input in the MC 4, and the washing step in step S160 is started.
In step S160, washing step is executed with the door 7 being closed (the door switch 10 is turned on). If the washing step is finished, the rinsing step is executed with intervening resting time (step S161). If the user opens the door 7 after the rinsing step (YES in step S162), the step is returned to step S153. Then, next cycle is started by user's operation of the button 50. In contrast, the predetermined time period (15 minutes) elapses with the door 7 being not opened and without opening the door 7 (YES in step S163), the mode is set to the waiting mode from the normal mode by the MC 4 (YES in step S164). After that, the step is returned to step S156, and next cycle is started by user's opening/closing operation.
As described above, by controlling the rinsing-water temperature in the tank 28, the dishwashing machine 1E according to the sixteenth modified embodiment can also obtain effects similar to that of the fifteenth modified embodiment. Further, since input of the operation-start signal to the MC 4 is executed by the operation of the button 50 instead of the opening/closing operation of the door 7, it is surely possible to prevent that operation is started by user's opening/closing operation of the door 7, despite user's intentions.
As above, modified examples have been described, the following matters can be modified.
In the above description, on-off control of the heaters 16 and 29 is executed by the MC 4, in addition to this, when the mode is returned to the normal mode from the waiting mode, in order to execute rapid rising of the temperature of the washing water or the rinsing water, the washing ware or the rinsing water may be controlled by causing magnitude of the output of the heater 16 or the heater 29 to be larger as usual.
For example, as for the washing-water heater 16, the magnitude of the output may be changed by including two heaters having different output and by connecting either of them, or by including two heaters having equal output and by switching between parallel connection of them and series connection of them, or by switching the heater connection between delta connection and star connection.
In these cases, when the mode is returned to the normal mode from the waiting mode, hot-water temperature in the washing-water tank or the rinsing-water tank is elevated faster at initial period of operation, and thus, degradation of the washing performance and the sterilizing performance can be prevented . . . In addition, when the water temperature is controlled by using a heater with a large output, and by causing the heater output during the waiting mode and the heater output when mode is returned to the normal mode from the waiting mode to be the same one, since frequency of on-off control of a relay connected to the heater is increased, the product life of the relay is degraded. In contrast, in case of changing the magnitude of the heater output, frequency of on-off control of the relay is not increased, and thus, degradation of product life of the relay can be prevented.
In modified examples 2 to 10, although on-off control of the heater 16 is executed so that the washing-water temperature in the tank 15 becomes a waiting temperature that is lower than the set temperature in the waiting mode or the semi-waiting mode, control of the heater 29 may be executed so that the rinsing-water temperature in the tank 28 becomes a waiting temperature that is lower than the set temperature.
In the above cases, triggers to switch the mode from the normal mode to the waiting mode (semi-waiting mode), are determined as follows: that the operation-start signal is not provided within a predetermined time period, that the motion sensor 47 does not detect a motion within a predetermined time period, that the illuminance sensor 48 does not detect luminance being equal to or greater than a predetermined value within a predetermined time period, and that the sound sensing sensor 49 does not detect sound being equal to or greater than a predetermined value. In contrast, triggers to switch the mode from the waiting mode to the normal mode, are determined as follows: that the operation-start signal is input, that the sensor 47 detects a motion, that the sensor 48 detects luminance being equal to or greater than a predetermined value, and that the sensor 49 detect sounds being equal to or greater than a predetermined value. These triggers to switch the mode from the waiting mode to the normal mode or vice versa may be used by combining them.
In addition, the above embodiment and modified examples 1 to 10, it is configured that if the operation-start signal input, operation is started immediately, however, it is also possible to start operation so that operation is not executed until the washing or rinsing-water temperature becomes the set temperature, and if the temperature has reached the set temperature operation is started by driving the washing pump 23 or the rinsing pump 34. Therefore, degradation of the washing performance and the sterilizing performance at the start of operation is prevented, and thus, the washing performance and the sterilizing performance can be surely achieved.
In addition, contents of each of the modified examples may be used by suitably combining them.
According to the dishwashing machines of the present invention, energy saving can be achieved.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2008-180455 | Jul 2008 | JP | national |
| 2009-138308 | Jun 2009 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2009/061402 | 6/23/2009 | WO | 00 | 1/6/2011 |
