The present disclosure is generally related to filter assemblies for air purification systems. More specifically, the present disclosure is directed to controlling operation of an air filtration apparatus.
Various types of air filters have been made for many years. Conventional air filters commonly rely on a flow of air that passes through a filter, where the filter traps particles that are larger than a hole size associated with the filter. As the hole size of a filter decreases, an amount of resistance to the airflow increases. This means that blowers that circulate air through an air filtration apparatus must be more powerful to maintain a given airflow rate when denser filters are used. This increases an amount of air pressure that a blower must provide to maintain that airflow. This means that increasing an amount of filtering capability using smaller hole sizes will result in increased operating and/or manufacturing costs of an air filtering apparatus. This is because a blower may have to be provided with a larger amount of electrical power to maintain an air flow rate, this may force a manufacturer to replace a less powerful blower with a more powerful blower.
Another technique that has been used to filter air, is to charge particles in an air flow using a high electric voltage and then capture the charged particles on a surface that has a different or opposite charge. Such air filters are commonly referred to as ionizing or ionizer air purifiers. Ionizing air purifiers, however, generate ozone that is emitted into environments where people live and work. People that breathe in ozone commonly suffer from health effects that include chest pain, coughing, throat irritation, and congestion. Breathing ozone is also associated with various illnesses and increased rates of bronchitis, emphysema, and asthma.
With the emergence of new infections diseases caused by various pathogens (such as coronavirus COVID-19, antibiotic resistant bacteria, and antifungal resistant fungi), the need to filter very small particles out of the air has increased dramatically. The size of viruses range from 20 nanometers (nm) to about 5000 nm, where COVID-19 has a diameter of about 100 nm.
Air filtering apparatus are also used in different types of operating environments that include yet are not limited to buildings, hospitals, and clean rooms. Each of these different operating environments may each have a different set of air filtering requirements. For example, a clean room may require filtering all air in the clean room faster than air filtering requirements of a building. Current air filtering apparatus, however, do not adjust their operation as conditions associated with the air change. For example, in an instance when food is burned in a kitchen of a building, a conventional air filtering apparatus would not change its operation based on the presence of smoke in the air. What are needed a new methods and apparatus that allow or that force changes to operating conditions of an air filtering apparatus as conditions of air filtered by the air filtering apparatus changes.
The presently claimed invention is directed to an apparatus for filtering air and is directed to a method for making such an air filtering apparatus. In a first embodiment, a presently claimed method includes receiving sensor data, evaluating the received sensor data to identify a first set of operating conditions associated with the air filtration apparatus, accessing data that identifies operational requirements of an environment associated with the air filtration apparatus, and identifying that an operational setting of the air filter apparatus should be changed based on identifying that the first set of conditions do not correspond to the operational requirements of the environment. This method may also include the step of initiating a change to the operational setting of the air filtration apparatus. This change to the the environment may result in changing the first set of operating conditions associated with the air filtration apparatus.
In a second embodiment, the presently claimed method may be implemented as a non-transitory computer-readable storage medium where a processor executes instructions out of the memory. Here the method may also include receiving sensor data, evaluating the received sensor data to identify a first set of operating conditions associated with the air filtration apparatus, accessing data that identifies operational requirements of an environment associated with the air filtration apparatus, and identifying that an operational setting of the air filter apparatus should be changed based on identifying that the first set of conditions do not correspond to the requirements in the environment. This method may also include the step of initiating a change to the operational setting of the air filtration apparatus. This change to the operational setting may result in changing the first set of operating conditions associated with the air filtration apparatus.
In a third embodiment an apparatus may include a plurality of sensors that provide sensor data to a processor that executes instructions out of a memory. Here the processor may execute instructions out of the memory to receive sensor data, evaluate the received sensor data to identify a first set of operating conditions associated with the air filtration apparatus, access data that identifies operational requirements of an environment associated with the air filtration apparatus, and identify that an operational setting of the air filter apparatus should be changed based on identifying that the first set of conditions do not correspond to the operational requirements of the environment. The processor may also execute instructions out of the memory to initiate a change to the operational setting of the air filtration apparatus. This change to the operational setting may result in changing the operating conditions associated with the air filtration apparatus.
Methods and apparatus of the present disclosure monitor and change operation of an air filtering system or apparatus dynamically over time. Changes to the air filtering apparatus may be associated with a type of facility and air purity requirements associated with the type of facility. Examples of different types of facilities include an office building, a clean room, and a hospital. Apparatus of the present disclosure may include conventional air filters and may include disinfecting air filter sub-assemblies that use a high voltage to charge particles in the air such that those particles may conglomerate and be captured more easily in an air purification system. Methods consistent with the present disclosure may change an air flow rate or may change the voltage used to charge the air particles as conditions associated with the air of a facility change over time.
A disinfecting filtration system (DFS), also referred to as electrically enhanced filtration (EEF) is an air purification system that uses two mechanisms to maintain high air cleaning performance. An EEF air purification system may use high energy fields to facilitate the aggregation and capture of ultrafine particles. Such a system may effectively increase particle size by forming clusters ultrafine particles. Such a high energy field may be controlled in a manner that contains and captures charged particles without emitting charged particles from the filter system. Such a filtering process may be based on an “entry control grid” that is located before a front part of a main filter and a “rear control grid” (or “exhaust control grid”) that may be affixed to a rear part of the main filter. The entry ground control grid and the rear/exhaust control grid may be tied to an Earth ground connection that prevents these grids from be energized by the high energy field. Each of the entry control grid and rear/exhaust control grid may be a screen include holes that do not allow service personnel to reach into an energized portion of a disinfecting filtration system.
Even in instances where ions generated by the high energy field, such charged particles may be isolated in the main filter between the entry control grid and the rear/exhaust control grid on a rear side of the filter. The controlled, isolated high energy field generated by the EEF continually creates high energy exposure through pleats and fibers of a main filter creating microbiostasis (“prevention of organism growth”) in the main filter. This may prevent live organisms from escaping back into the air. These two mechanisms work together to provide the ultraclean filtration of particles as well as continual prevention of organism growth in the EEF filter.
A filtering apparatus may include pre-filters to remove larger particles. These pre-filters may increase the effective lifespan of electrically enhanced filters and reduce the load placed on a high voltage alternating current air conditioning (HVAC) system caused by pressure drops. Pre-filters should be replaced more frequently than the electrically enhanced filters, and failure to do so may limit the effectiveness of the air filtration system and increase the pressure drop load placed on the HVAC system. The replacement of pre-filters should be as simple a process as possible, and ideally require little to no expertise to do so. The ease of maintenance allows for timely replacement without requiring the expense and delay of service calls. Further, the replacement of pre-filters should not require a complete shutdown of the HVAC system in order to allow continuous filtration of the air being treated.
Filtration systems installed in a building may include several different filter assemblies 105 that are built as part of the building's high voltage alternating current (HVAC) air circulation system. A number of filter assemblies 105 included in such an array may only be limited by a configuration of an HVAC system into which disinfecting filter 125 assemblies is being incorporated into. A power supply may provide electrical power to the power control unit 110 in filter assembly 105 and power control unit 110 may provide power to a respective V-Bank filter 140 when a high-energy field is generated inside a disinfecting filter 125 such as V-Bank filter 140.
Pre-filter 115 may be a filter that captures large particles before they may enter the V-Bank filter 140. In certain instances, pre-filter 115 may be selected to capture particles larger than a particular size, for example, pre-filter 115 may be selected to provide a minimum efficiency reporting filtration value (MERV) rating of at least MERV 8. The minimum size of particles captured by the prefiltration process can vary depending upon a given application, a desired air flow, and/or a resistance to the air flow capacity of a particular high voltage air conditioning (HVAC) system.
As mentioned above,
Power may be routed to high energy wires 145 of a respective V-Bank filters from a respective power control unit 110 via power contact 165 and connecting wires or high energy transfer grids. Ground contact 130 may be used to provide an Earth ground connection 135 to a frame or electrical connector of the V-Bank filter 140.
Power control unit 110 may activate a high energy field by delivering a voltage to a to a high-voltage contact or wires connected to high energy wires 145. Voltages provided to the high energy wires 145 may be high enough to generate a high energy field within V-Bank filter 140. This high energy filed may be provided to filter media inside of V-Bank filter 140 such that an electric field gradient is generated between a high energy control grid and rear control grid 170. This field gradient may be generated based on charged particles transferring charge to the high energy control grid and may be based on the rear control grid 170 being grounded.
In certain instances, a V-Bank filter may user filter media that is a lesser dense media (for example 95 DOP) as compared to a standard HEPA filter (99.97 DOP). This may allow the filter media to have a higher gram holding weight and thus allow the filter media to hold more dust as compared to a standard HEPA filter. The high energy field provided to the V-Bank filter and filter media may allow for a less dense filter media to capture smaller particles based on clumping effects associated with the design of the V-Bank filter and the high energy field generated inside the V-Bank filter. Because of this and because of the pre-filter, each of the filters included in filter assembly 100 may have an increased usable lifespan. HEPA filters also offer higher resistance as compared to V-Bank filters that use lesser dense filter media. This means that a pressure drop associated with such a V-Bank filter can approach almost a quarter of the pressure drop experienced when denser HEPA filters are used. This means that a filter system built in a manner consistent with the present disclosure may filter as or more effectively than a HEPA filtration system while providing benefits of less pressure drop and/or lower energy use. For example, at a time of installation, a HEPA system may experience a pressure drop of 1.0 inches of Mercury as compared a pressure drop of 0.25 to 0.30 inches of Mercury of a DFS or EEF V-Bank filtration system.
Here the filter media fibers of filter elements are continually being exposed to the high energy field that create microbiostatis effects in the filter media. The result, depending on the efficiency of the traditional media used, is as follows: much higher particulate efficiency than traditional media filters and with fan-powered machines, up to a 99.99% at 0.002-micron filtration efficiency, with a greater gram holding weight capacity, resulting in a greater lifetime performance and less maintenance and energy cost. The technology has been proven to enable a penetration reduction of 2-3 orders of magnitude. In certain instances, HEPA or other denser filter media may be used in a V-Bank filtration system, this however, may increase energy costs because of the greater pressure drops associated with use of higher density filters.
As discussed above, contact pad 165 is located on an exterior surface of V-Bank filter 140. Contact pad 165 may be configured to directly contact a high-voltage contact included in filter assembly 105. This allows power to be coupled from power control unit 110 to the V-Bank filter via contact pad 165 without a person touching power interconnections.
During the filtration process, 0.0027-micron and above substances may be captured and degraded with an electric field generated by an element or elements (e.g. wires 145) that is provided a voltage. In certain instances, a voltage applied to wires 145 may be varied from seven thousand volts (5 KV) to 18 KV. This high voltage may charge particles in an air flow and electric charge may be transferred to a high energy transfer grid located at one side of a filter element. High-energy transfer grids may cover 95% of an area of a filter media, only slightly increasing the resistance of the V-Bank filter 140. A V-Bank filter may include a number of rear ground control grids 170. In the V-Bank filter 140 of
Controller 200 may be configured using a set of settings that configure the high energy field parameters for particular applications. Configurations of these parameters may be set based on information regarding air quality standards needed for the given application. Parameters used to filter air of a commercial office building may be different from parameters used to filter air of a hospital or clean room.
Settings or sets of parameters may be stored a database that stores application parameters (i.e. an application parameter database), data that identifies the air handling capabilities of particular HVAC systems or air volume requirements of a building may be stored at a HVAC capacity database, and the operating parameter ranges of the specific DFS equipment being used in an application may be stored at a DFS specification database. Computers used to configure a controller of a DFS filter apparatus may be located in a number of different places depending upon a particular design. For example, a configuration computer could be connected to a DFS apparatus via a network such that the DFS apparatus may be controlled remotely by an end user or other entity. Alternatively, operations of a configuration computer may be implemented at a mobile device, such as a tablet or specialized industrial computing device, that allows a service/installation technician to configure a DFS system or apparatus. Such control computers may be integrated directly into a DFS control unit to give a user or technician direct access to the DFS controller 200.
A computer that sets configurations of a DFS apparatus may include an application program or program code that allows a user, an administrator, or a technician to provide settings of the DFS apparatus for a particular application. Such a software module or set of program code may identify parameters for particular application environments. Such applications may include, for example, a clean room, an office, a hospital, a research lab, a smoking room, an interior of a particular type of vehicle (e.g. an airplane, bus, car, or ship).
Parameters associated with a particular application may include a number of times per hour the air in the space needs to be cycled or an amount of air filtration requirements. The capacity of an HVAC system may be identified from a set of HVAC capacity data. This HVAC capacity data may identify a measure of cubic feet per minute (CFM) of a particular HVAC system. The CFM of a HVAC system of a building combined with data that identifies an air volume of the building may be used to identify the number of times per hour that the air included in the building can be filtered.
A processor that accesses air filtration requirement data, HVAC capacity data, or other data associated with air filtration may allow that processor to control operation of an HVAC system to meet the requirements of an application as operating conditions associated with air quality change over time. Sensors, not illustrated in
Sensors may sense data that may be evaluated by the processor to identify various operating conditions of an air filtration system. Changes in various operating conditions of an air filtration system may allow a processor to change how the air filtration system operates as air quality changes. Sensors may monitor pressures from which pressure drops (changes in pressure from an input to an output of an air filter) may be identified. These sensors may also measure amounts of ozone generated inside of or emitted from an DFS filtration apparatus, air particle counts, and/or levels of pathogens (i.e. bacteria, fungi, or virus contaminates) in the air.
These sensors may be located at various different locations within an air filtration apparatus or remotely from the air purification system. For example, sensors may be located near an input of air filtration apparatus 100 of
An application parameters database may store filtration/air quality parameters for a given application including. This data may identify a number of air changes per hour ACH, a volume a space, particle filtration data, and organism filtration parameters. These parameters can come from an air quality standard, such as EPA PM2.5 or PM1, or they can be criteria chosen by an end user.
A HVAC capacity database may store data that identifies specifications for an HVAC system being used in a given application. This may include blower motor capabilities (max CFM), fan filter coverage, or other specification data. This data may be used to identify an amount of charge (or related voltage) that needs to be introduced to a filter media to meet application parameters without exceeding capabilities of the HVAC system. This specification data may allow a processor to identify and avoid exceeding the capabilities of a blower motor or excessive pressure drops.
Data stored at database 230 may include specifications of a particular DFS system being used in a given application. This specification data may identify range of voltages (e.g. 7 KV to 18 KV) that a controller of the DFS can provide. This specification data may identify acceptable ranges of ozone levels and identify pressure drops expected at different air flow rates. Processor 220 may access this specification data to identify sets of expected operating conditions of the air filter apparatus 100 of
Parameters for the given application identified in the configuration data may then be retrieved from an application parameter database in step 315 of
Next in step 330, an air flow rate necessary to provide a number of air changes per hour may be identified. Determination step 335 may then compare a pressure drop caused by the disinfecting portion of the air filter apparatus with an HVAC pressure drop handling capability. Determination step 335 may identify whether that pressure drop exceeds a capacity of the HVAC system. When determination step 335 identifies that the capacity of the HVAC system is or will be exceeded, program flow may move to step 360 where program flow may end. Step 360 may also include providing a message to a user indicating that the type of air filtration apparatus identified in the configuration data is not well suited for the identified application.
When determination step 335 of
A range of air flow rates and disinfecting voltage settings may be evaluated to identify an initial voltage to apply to a disinfecting portion of the air filter apparatus in step 345. Next in step 350 costs and performance efficiencies associated with the air filtering (HVAC) system may be identified. This may identify where particular settings of the air filtering apparatus may result in a loss of efficiency of the HVAC system. The evaluations performed in
Costs associated with operating an air filtering system increase with energy use and these costs will tend to increase when air filters become filled with particles removed from the air over time. Because of this, a life expectancy of these air filters could also be considered as a means of identifying operating costs over time. Other factors that may affect the cost or performance of an air filtering apparatus may be associated with controlling odors and may include controlling an amount of ozone generated at a disinfecting portion of an air filtering apparatus.
When no odor control function is needed for a given application, the air filtering apparatus may be adjusted to minimize or prevent the generation of ozone instead of eliminating odors. In instances when applications odor control is required greater levels of ozone generation may be allowed. Such controls may ensure that a system does not generate or emit ozone above a given threshold level (e.g. 0.05 ppm of ozone in a volume of air). Such levels may be set based on guidelines set by the environmental protection agency (EPA). An example of an application where odor control may be important is when filtering air from a space that is a designated smoking or vaping area.
After step 350, program flow may move to step 355 where a set of operating parameters are set at a controller of the air filtering apparatus. Once the operating parameters of the air filtering apparatus have been set in step 355, program flow may end in step 360 of
The steps of
Determination step 430 may then identify whether operation of the air filtering apparatus corresponds to the operational requirements, when yes program flow may move back to step 410 where additional sensor data is received and evaluated. When determination step 430 identifies that the sensor data does not correspond to operational requirement, program flow moves to step 440 where a change is applied to the air filtering apparatus. As mentioned above, changes applied to an air filtering apparatus may include changing an air flow rate or changing a voltage of a disinfecting portion of the air filtering apparatus based on a set of requirements.
The components shown in
Mass storage device 530, which may be implemented with a magnetic disk drive or an optical disk drive, is a non-volatile storage device for storing data and instructions for use by processor unit 510. Mass storage device 530 can store the system software for implementing embodiments of the present invention for purposes of loading that software into main memory 520.
Portable storage device 540 operates in conjunction with a portable non-volatile storage medium, such as a FLASH memory, compact disk or Digital video disc, to input and output data and code to and from the computer system 500 of
Input devices 560 provide a portion of a user interface. Input devices 560 may include an alpha-numeric keypad, such as a keyboard, for inputting alpha-numeric and other information, or a pointing device, such as a mouse, a trackball, stylus, or cursor direction keys. Additionally, the system 500 as shown in
Display system 570 may include a liquid crystal display (LCD), a plasma display, an organic light-emitting diode (OLED) display, an electronic ink display, a projector-based display, a holographic display, or another suitable display device. Display system 570 receives textual and graphical information and processes the information for output to the display device. The display system 570 may include multiple-touch touchscreen input capabilities, such as capacitive touch detection, resistive touch detection, surface acoustic wave touch detection, or infrared touch detection. Such touchscreen input capabilities may or may not allow for variable pressure or force detection.
Peripherals 580 may include any type of computer support device to add additional functionality to the computer system. For example, peripheral device(s) 580 may include a modem or a router.
Network interface 595 may include any form of computer interface of a computer, whether that be a wired network or a wireless interface. As such, network interface 595 may be an Ethernet network interface, a BlueTooth™ wireless interface, and 802.11 interface, or a cellular phone interface.
The components contained in the computer system 500 of
The present invention may be implemented in an application that may be operable using a variety of devices. Non-transitory computer-readable storage media refer to any medium or media that participate in providing instructions to a central processing unit (CPU) for execution. Such media can take many forms, including, but not limited to, non-volatile and volatile media such as optical or magnetic disks and dynamic memory, respectively. Common forms of non-transitory computer-readable media include, for example, a FLASH memory/disk, a hard disk, magnetic tape, any other magnetic medium, a CD-ROM disk, digital video disk (DVD), any other optical medium, RAM, PROM, EPROM, a FLASH EPROM, and any other memory chip or cartridge.
The functions performed in the processes and methods may be implemented in differing order. Furthermore, the outlined steps and operations are only provided as examples, and some of the steps and operations may be optional, combined into fewer steps and operations, or expanded into additional steps and operations without detracting from the essence of the disclosed embodiments.
While various flow diagrams provided and described above may show a particular order of operations performed by certain embodiments of the invention, it should be understood that such order is exemplary (e.g., alternative embodiments can perform the operations in a different order, combine certain operations, overlap certain operations, etc.).
The foregoing detailed description of the technology herein has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the technology to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. The described embodiments were chosen in order to best explain the principles of the technology and its practical application to thereby enable others skilled in the art to best utilize the technology in various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the technology be defined by the claim.
The present application claims the priority benefit of U.S. provisional application No. 63/180,471 filed Apr. 27, 2021, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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63180471 | Apr 2021 | US |