The present invention relates to a disinfection station for disinfection of a storage container in an automated storage and retrieval system. The present invention also relates to an access station for presentation of a storage container retrieved from an automated storage and retrieval system to a picker. The present invention also relates to an automated storage and retrieval system comprising a framework structure. The present invention also relates to a method for disinfection of a storage container in an automated storage and retrieval system.
The framework structure 100 comprises upright members 102 and a storage volume comprising storage columns 105 arranged in rows between the upright members 102. In these storage columns 105 storage containers 106, also known as bins, are stacked one on top of one another to form stacks 107. The members 102 may typically be made of metal, e.g. extruded aluminum profiles.
The framework structure 100 of the automated storage and retrieval system 1 comprises a rail system 108 arranged across the top of framework structure 100, on which rail system 108 a plurality of container handling vehicles 201,301,401 may be operated to raise storage containers 106 from, and lower storage containers 106 into, the storage columns 105, and also to transport the storage containers 106 above the storage columns 105. The rail system 108 comprises a first set of parallel rails 110 arranged to guide movement of the container handling vehicles 201,301,401 in a first direction X across the top of the frame structure 100, and a second set of parallel rails 111 arranged perpendicular to the first set of rails 110 to guide movement of the container handling vehicles 201,301,401 in a second direction Y which is perpendicular to the first direction X. Containers 106 stored in the columns 105 are accessed by the container handling vehicles 201,301,401 through access openings 112 in the rail system 108. The container handling vehicles 201,301,401 can move laterally above the storage columns 105, i.e. in a plane which is parallel to the horizontal X-Y plane.
The upright members 102 of the framework structure 100 may be used to guide the storage containers during raising of the containers out from and lowering of the containers into the columns 105. The stacks 107 of containers 106 are typically self-supporting.
Each prior art container handling vehicle 201,301,401 comprises a vehicle body 201a, 301a, 401a and first and second sets of wheels 201b, 201c, 301b, 301c,401b,401c which enable the lateral movement of the container handling vehicles 201,301,401 in the X direction and in the Y direction, respectively. In
Each prior art container handling vehicle 201,301,401 also comprises a lifting device for vertical transportation of storage containers 106, e.g. raising a storage container 106 from, and lowering a storage container 106 into, a storage column 105. The lifting device comprises one or more gripping/engaging devices which are adapted to engage a storage container 106, and which gripping/engaging devices can be lowered from the vehicle 201,301,401 so that the position of the gripping/engaging devices with respect to the vehicle 201,301,401 can be adjusted in a third direction Z which is orthogonal the first direction X and the second direction Y. Parts of the gripping device of the container handling vehicles 301,401 are shown in
Conventionally, and also for the purpose of this application, Z=1 identifies the uppermost layer available for storage containers below the rails 110, 111, i.e. the layer immediately below the rail system 108, Z=2 the second layer below the rail system 108, Z=3 the third layer etc. In the exemplary prior art disclosed in
The storage volume of the framework structure 100 has often been referred to as a grid 104, where the possible storage positions within this grid are referred to as storage cells. Each storage column may be identified by a position in an X- and Y-direction, while each storage cell may be identified by a container number in the X-, Y- and Z-direction.
Each prior art container handling vehicle 201,301,401 comprises a storage compartment or space for receiving and stowing a storage container 106 when transporting the storage container 106 across the rail system 108. The storage space may comprise a cavity arranged internally within the vehicle body 201a,401a as shown in
The cavity container handling vehicle 201 shown in
Alternatively, the cavity container handling vehicles 401 may have a footprint which is larger than the lateral area defined by a storage column 105 as shown in
The rail system 108 typically comprises rails with grooves in which the wheels of the vehicles run. Alternatively, the rails may comprise upwardly protruding elements, where the wheels of the vehicles comprise flanges to prevent derailing. These grooves and upwardly protruding elements are collectively known as tracks. Each rail may comprise one track, or each rail 110,111 may comprise two parallel tracks. In other rail systems 108, each rail in one direction (e.g. an X direction) may comprise one track and each rail in the other, perpendicular direction (e.g. a Y direction) may comprise two tracks. Each rail 110,111 may also comprise two track members that are fastened together, each track member providing one of a pair of tracks provided by each rail.
WO2018/146304A1, the contents of which are incorporated herein by reference, illustrates a typical configuration of a rail system 108 comprising rails and parallel tracks in both X and Y directions.
In the framework structure 100, a majority of the columns 105 are storage columns 105, i.e. columns 105 where storage containers 106 are stored in stacks 107. However, some columns 105 may have other purposes. In
In
The access station may typically be a picking or a stocking station where product items are removed from or positioned into the storage containers 106. In a picking or a stocking station, the storage containers 106 are normally not removed from the automated storage and retrieval system 1, but are returned into the framework structure 100 again once accessed.
A port can also be used for transferring storage containers to another storage facility (e.g. to another framework structure or to another automated storage and retrieval system), to a transport vehicle (e.g. a train or a lorry), or to a production facility.
A conveyor system comprising conveyors is normally employed to transport the storage containers between the port columns 119,120 and the access station.
If the port columns 119, 120 and the access station are located at different levels, the conveyor system may comprise a lift device with a vertical component for transporting the storage containers 106 vertically between the port column 119,120 and the access station.
The conveyor system may be arranged to transfer storage containers 106 between different framework structures, e.g. as is described in WO2014/075937A1, the contents of which are incorporated herein by reference.
When a storage container 106 stored in one of the columns 105 disclosed in
When a storage container 106 is to be stored in one of the columns 105, one of the container handling vehicles 201,301,401 is instructed to pick up the storage container 106 from the pick-up port column 120 and transport it to a location above the storage column 105 where it is to be stored. After any storage containers 106 positioned at or above the target position within the stack 107 have been removed, the container handling vehicle 201,301,401 positions the storage container 106 at the desired position. The removed storage containers 106 may then be lowered back into the storage column 105, or relocated to other storage columns 105.
For monitoring and controlling the automated storage and retrieval system 1, e.g. monitoring and controlling the location of respective storage containers 106 within the framework structure 100, the content of each storage container 106; and the movement of the container handling vehicles 201,301,401 so that a desired storage container 106 can be delivered to the desired location at the desired time without the container handling vehicles 201,301,401 colliding with each other, the automated storage and retrieval system 1 comprises a control system 500 which typically is computerized and which typically comprises a database for keeping track of the storage containers 106.
U.S. Pat. No. 9,403,196 describes a system for cleaning and decontamination of transport and storage boxes used for semiconductor substrates or photomasks, where reactive gases in the air is be removed to prevent defects in the substrates or photomasks during transport and storage. Here, a decontamination chamber with fluid-tight walls is required to be able to create a vacuum inside the chamber.
One object of the present invention is to provide a disinfection station and disinfection method for disinfecting storage containers in the above automated storage and retrieval system.
One object of the present invention is that the disinfection should not reduce efficiency of the automated storage and retrieval system considerably.
The present invention relates to a disinfection station for disinfection of a storage container in an automated storage and retrieval system, wherein the disinfection station comprises:
In one aspect, the disinfection system is a disinfection system for applying a disinfection fluid to the storage container in the disinfection position.
Alternatively, the disinfection system is a disinfection system for applying ultraviolet radiation to the storage container in the disinfection position.
The term “disinfection” is used herein to describe a process of neutralizing germs and/or viruses. “Disinfection” is different from “cleaning” and “washing”, in which case the intention is to remove dust/particles. Preferably, a disinfection fluid is applied to the surface of the storage container. The disinfection fluid is a fluid which neutralizes germs and/or viruses and which is evaporating from the surface of the storage container in a relatively short period of time. One such fluid may contain alcohol as the main active ingredient. Another such fluid may contain chlorine as the main active ingredient.
In one aspect, the storage container is held stationary in the disinfection position while the disinfection system is applying the disinfection fluid. Alternatively, the storage container passing through the disinfection position while the disinfection system is applying the disinfection fluid.
In one aspect, the disinfection fluid applicator comprises a disinfection fluid applicator, a disinfection fluid container and a pump controlled to pump the disinfection fluid from the container to the applicator.
In one aspect, the pump is controlled to pump the disinfection fluid from the container to the applicator based on a predetermined condition. One such condition may be that a container handling vehicle has moved a storage container to the disinfection position. In this case, the pump may be controlled by a signal received from a central control system, the container handling vehicle etc. Another such condition may be that a storage container is present in the disinfection position. In this case, the pump may be controlled by a signal from a detector detecting whether or not a storage container is present in the disinfection position.
In one aspect, the disinfection fluid applicator comprises at least one nozzle. The disinfection fluid applicator may be is directed to an interior surface of the storage container. The disinfection fluid applicator may be directed to an exterior surface of the storage container.
In one aspect, the disinfection station comprises a dryer for removing disinfection fluid from the storage container after disinfection.
In one aspect, the dryer comprises a heater. In one aspect, the dryer comprises a fan.
In one aspect, the disinfection station comprises a scanner for scanning the storage container before and/or after disinfection.
In one aspect, the disinfection system is configured to perform disinfection only if the scanner reveals that the storage container is empty.
In one aspect, the scanner is used to detect whether or not a storage container is present in the disinfection position.
In one aspect, the scanner comprises a camera. In one aspect, the scanner is configured to automatically detect whether the storage container is empty or not and/or whether a storage container is present in the disinfection position or not.
In one aspect, the disinfection system comprises a control system for controlling the pump and/or the dryer.
In one aspect the control system is controlling the pump and/or the dryer based on information received by the scanner. Alternatively, or in addition, the control system may control the pump and/or the dryer based on information received from a central control system.
In one aspect, the opening is a top opening, wherein the storage container is lowered through the top opening to the support before disinfection and wherein the storage container is lifted up through the top opening from the support after disinfection.
In one aspect, the support is a platform on which a base of the storage container is supported during disinfection.
In one aspect, the disinfection station comprises a splash cover for protecting the surroundings from disinfection fluid. The splash cover may be secured to the frame. Alternatively, the splash cover may be secured to the floor or other structures adjacent to the frame.
The present invention also relates to a access station for presentation of a storage container retrieved from an automated storage and retrieval system to a picker, wherein the access station comprises:
In one aspect, the first opening is a top opening, wherein the storage container is lowered through the top opening to the support and wherein the storage container is lifted up through the top opening from the support.
In one aspect, the second opening is a side opening, wherein the storage container is moved laterally through the side opening.
In one aspect, the above features of the disinfection station are also features of the access station.
The present invention also relates to an automated storage and retrieval system comprising a framework structure, wherein the framework structure comprises:
In one aspect, the storage container is transported between the storage position and the disinfection position via the transportation column and the opening by means of one of the container handling vehicles.
In one aspect, the disinfection fluid container is located in a column adjacent to the transportation column.
In one aspect, storage containers are stackable above the disinfection fluid container.
In one aspect, the frame is provided within the framework structure as a support for at least some of the upright members of the framework structure.
Preferably, the frame is supporting four upright members of the framework structure.
The present invention also relates to a method for disinfection of a storage container in an automated storage and retrieval system, wherein the method comprises the following steps:
In one aspect, the step of receiving the storage container comprises the step of:
In one aspect, the step of moving the storage container away from the support comprises the step of:
In one aspect, the method further comprises the step of:
In one aspect, the method further comprises the step of:
Disinfection of storage containers may be particularly relevant for automated storage and retrieval systems in which groceries are stored.
Disinfection of storage containers may be particularly relevant for automated storage and retrieval systems with pick-up terminals, the pick-up terminals being an interface where customers can pick up pre-ordered products themselves.
Following drawings are appended to facilitate the understanding of the invention. The drawings show embodiments of the invention, which will now be described by way of example only, where:
In the following, embodiments of the invention will be discussed in more detail with reference to the appended drawings. It should be understood, however, that the drawings are not intended to limit the invention to the subject-matter depicted in the drawings.
The framework structure 100 of the automated storage and retrieval system 1 is constructed in a similar manner to the prior art framework structure 100 described above in connection with
The framework structure 100 further comprises storage compartments in the form of storage columns 105 provided between the members 102 wherein storage containers 106 are stackable in stacks 107 within the storage columns 105.
The framework structure 100 can be of any size. In particular it is understood that the framework structure can be considerably wider and/or longer and/or deeper than disclosed in
In
It is now referred to
The disinfection station 10 comprises a frame 11. The frame 11 is integrated with the framework structure 100, as vertical elements of the frame 11 is aligned with and is supporting members 102 of the framework structure 100. Hence, the area above frame 11 can be considered to be a column 105a through which a storage container 106 can be lowered and/or lifted by means of a gripping device 404 of a container handling vehicle 401. It should be noted that similar gripping devices of other container handling vehicles 201, 301 may also be used.
The frame comprises a support 12 forming a platform on which a base 106a of the storage container 106 can be supported. When a storage container 106 is supported by the support 12, the storage container 106 is considered to be in a disinfection position DP (shown in
The disinfection station 10 comprises a disinfection system 20 for applying a disinfection fluid to the storage container 106 in the disinfection position DP. The disinfection system 20 comprises a disinfection fluid applicator 21, a disinfection fluid container 22, a pump 23 and a fluid line 24, wherein the pump 23 is controlled to pump the disinfection fluid from the container 22 to the applicator 21 via fluid lines 24. The applicator comprises a number of nozzles from which disinfection fluid is sprayed on the exterior and interior surface of the storage container.
In the present embodiment, the disinfection fluid is a fluid containing ethanol as the main active disinfection ingredient. One advantage with ethanol is that it evaporates after relatively short time.
In the present embodiment, the pump 23 is controlled by a control system CS to apply a predetermined amount of disinfection fluid to the storage container.
The disinfection system 20 further comprises a dryer 25 for removing disinfection fluid from the storage container 106 after disinfection. The dryer 25 is also controlled by the control system CS. The dryer 25 may comprise a heater, a fan or a combination thereof. Such a dryer 25 will reduce the time for the evaporation of the ethanol from the surface of the storage container. The control system 25 is configured to control the dryer 25 to start after a predetermined time after the application of the disinfection fluid has ended.
The disinfection system 20 further comprises a scanner 26 for scanning the storage container 106 before and/or after disinfection. The scanner 26 is also controlled by the control system CS. In the present embodiment, the scanner 26 has two purposes. First, the purpose is to detect whether or not a storage container is present in the disinfection position DP. Second, the purpose is to detect whether or not the storage container in the disinfection position DP is empty or not. Hence, the control system CS may control the pump 23 to only spray disinfection fluid when an empty storage container is present in the disinfection position DP. In an alternative embodiment, a weight sensor may be used to detect if a storage container is present in the disinfection position DP and to determine whether or not the storage container is empty.
As indicated by a dashed rectangle in
As indicated by another dashed rectangle in
In
The disinfection station 10 may further comprise a collector 19 for collecting excessive fluid flowing down from the storage container 106, the splash cover 19a, the support 12 etc. As some storage containers 106 are provided with openings in their base, excessive fluid will flow from the inside of the storage container through these openings and down into the collector. The collector 19b may be provided in fluid communication with a drainage. The fluid may also be reused.
Dependent on the type of fluid used, the disinfection station 10 may comprise a ventilator 25a to remove evaporated disinfection fluid, to avoid or at least considerably reduce amount of fumes of disinfection fluid the picker P is exposed to. In the present embodiment, the ventilator 25a is a part of the dryer 25. Alternatively, the ventilator is separate dryer or even separate from the disinfection station 10.
Operation of Disinfection Station 10 Integrated with Access Station 30
The operation of the disinfection station 10 integrated with access station 30 will now be described with reference to
In
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In
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It is now referred to
It is now referred to
It is of course possible to locate the fluid container 22 and the pump 23 outside of the framework structure 100 and hence achieve a footprint of only one column (column DP/105a) of the framework structure.
It should further be noted that the central processing system 500 may register the date/time for each disinfection of the respective storage container, as each storage container has a unique ID stored in the system 500.
In the preceding description, various aspects of the delivery vehicle and the automated storage and retrieval system according to the invention have been described with reference to the illustrative embodiment. For purposes of explanation, specific numbers, systems and configurations were set forth in order to provide a thorough understanding of the system and its workings. However, this description is not intended to be construed in a limiting sense. Various modifications and variations of the illustrative embodiment, as well as other embodiments of the system, which are apparent to persons skilled in the art to which the disclosed subject matter pertains, are deemed to lie within the scope of the present invention.
Number | Date | Country | Kind |
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20211010 | Aug 2021 | NO | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/073291 | 8/22/2022 | WO |