The present invention relates to a system for infusing a liquid with a gas, e.g., for beverage applications.
1) Water Carbonator System with a Tank for Beverage Applications:
Theory of operation:
2) Inline Carbonator Devices Such as the Assignee's Carbjet (U.S. Pat. No. 9,033,315 B2):
This and similar inline devices enable mixing of liquid and gas in a flow through an inline mixing chamber as contrasted with the accumulator tank in the first example above. The principles of operation are similar to the standard carbonator system, but there is no reservoir tank so the carbonation/infusion of the gas into liquid happens on demand as the dispense valve is opened. The gas and liquid streams are combined inline at some point upstream of the dispense valve. Inline devices are often less efficient than traditional carbonator tank designs which lead to excessive breakout when higher levels of infusion are desired. U.S. Pat. No. 9,033,315 B2, entitled “Adjustable in-line on demand carbonation chamber for beverage applications,” includes a carbonation chamber in
In most restaurants, coffee shops, bars, and convenience stores, beverage ingredients are delivered to the point of dispense from a backroom storage area or walk-in cooler to the front of house where dispensing takes place from beverage dispense taps like that shown in
Current technology carbonator devices and inline infusion devices both perform the task of mixing the beverage ingredient fluid and gas streams together at some point in the system upstream of the point of dispense. Typically, this occurs in a carbonator system in the back storage area or remote under counter.
When the beverage is infused with gas (carbonated/nitrogenated) upstream of the dispense point, such as in a carbonator in the back room, or a beer keg in the cold storage (see
There is a need in the industry for a better way to infuse gas and liquid for dispensing beverages in restaurants, coffee shops, bars, and convenience stores, etc.
According to some embodiments, the present invention may include, or take the form of, a beverage tap infusion device that overcomes the application challenges and limitations of the above prior art devices, e.g., by performing the infusion of gas into fluid within the dispense valve. By locating the infusion at the point of dispense, the separation of gas from fluid does not occur along the beverage conduit run. The infusion process within the beverage tap occurs by controlling the differential pressure of the input streams, and the pressure at which the infusion occurs. A simple representation of the device is shown in
By way of example, and according to some embodiments, the present invention may include, or take the form of, a dispense tap with integral gas/liquid infusion for dispensing a beverage at a given dispensing point inside a restaurant, a coffee shop, a bar, or a convenience store, featuring a mixing chamber having
In the present invention, the dispense tap with integral gas/liquid infusion is configured to infuse the gas and liquid in the mixing chamber at the given dispensing point inside the restaurant, the coffee shop, the bar, or the convenience store, not in some backroom location or at some other remote location of the restaurant, the coffee shop, the bar, or the convenience store away from the dispense tap, as was done in the prior art set forth above.
By way of further example, the dispense tap with integral infusion may also include one or more of the following features:
According to some embodiments, the degree of absorption may depend at least in part on the sensed gas, liquid or concentrate pressure characteristics of two or more of the at least one incoming gas stream received by the infuser, the at least one incoming liquid or concentrate stream received by the infuser, or the gas infused liquid mixture provided from the infuser.
According to some embodiments, the degree of absorption may depend on the sensed gas, liquid or concentrate pressure characteristics of all of the at least one incoming gas stream received by the infuser, the at least one incoming liquid or concentrate stream received by the infuser, and the gas infused liquid mixture provided from the infuser.
According to some embodiments, the dispense tap may form part of a gas liquid infusion system having an adjustable absorption level output having gas and liquid pressure sensors, an electronic control logic subsystem and a motor driven pump. The gas and liquid pressure sensors may be configured to respond to gas, liquid or concentrate pressures of one or more of the at least one incoming gas stream, the at least one incoming liquid or concentrate stream, and the gas infused liquid mixture, and provide gas, liquid or concentrate pressure sensor signals containing information about the gas, liquid or concentrate pressures sensed. The electronic control logic subsystem may be configured to respond to the gas, liquid or concentrate pressure sensor signals, and provide pump control signals. The motor driven pump may be configured to respond to the pump control signals, and pump the at least one incoming liquid or concentrate stream, based upon the pump control signals received.
According to some embodiments, the dispense tap may include an inlet manifold having: at least one gas inlet line configured to receive the at least one incoming gas stream and provide the at least one incoming gas stream to the at least one gas input port; and at least one liquid inlet line configured to receive the at least one incoming liquid or concentrate stream and provide the at least one incoming liquid or concentrate stream to the at least one liquid input port.
According to some embodiments, the inlet manifold may include gas and liquid pressure sensors configured to respond to gas and liquid pressures of one or more of the at least one incoming gas stream, the at least one incoming liquid stream and the gas infused liquid mixture, and provide gas and liquid pressure sensor signals containing information about the gas and liquid pressures sensed.
According to some embodiments, the dispense tap may include an inlet manifold having: a nitrogen gas inlet line configured to receive a nitrogen gas stream; a liquid inlet line configured to receive a liquid stream; a concentrate inlet line configured to receive a concentrate stream; and a CO2 gas inlet line configured to receive a CO2 gas stream.
According to some embodiments, the nitrogen gas inlet line may be configured to provide the nitrogen gas stream to the at least one gas input port; the liquid inlet line may be configured to provide the liquid stream to the at least one liquid input port; the concentrate inlet line may be configured to provide the concentrate stream to the at least one gas input port; and the CO2 gas inlet line may be configured to provide the CO2 gas stream to the to the at least one liquid input port.
According to some embodiments, the dispense tap may include:
a handle or electronic solenoid configured to move between a dispense position and a closed position;
a valve configured to respond to movement of the handle or electronic solenoid from the closed position to the dispense position and provide the infused mixture from the mixing chamber; and
a nozzle configured to receive the infused mixture from the valve, and dispense the infused mixture from the dispense tap.
According to some embodiments, the mixing chamber may include a mixing chamber housing configured to receive and contain at least the infuser of the mixing chamber.
According to some embodiments, the mixing chamber may include a mixing chamber output port configured to provide the mixing chamber stream for dispensing as the beverage.
The at least one gas input port may include a CO2 input port configured to receive a CO2 gas stream; and a nitrogen input port configured to receive a nitrogen gas stream.
According to some embodiments, the at least one liquid input port may include a liquid input port configured to receive a liquid stream; and a concentrate input port configured to receive a concentrate stream.
According to some embodiments, the dispense tap may form part of a gas liquid absorption device having a gas/liquid mixing chamber with the infuser.
According to some embodiments, the present invention may include, or take the form of, a gas liquid infusion system featuring a dispense tap with integral infusion for dispensing a beverage at a given dispensing point inside a restaurant, a coffee shop, a bar, or a convenience store, having a mixing chamber that includes: at least one gas input port configured to receive at least one incoming gas stream; at least one liquid input port configured to receive at least one incoming liquid or concentrate stream; and an infuser configured to mix the at least one incoming gas stream and the at least one incoming liquid or concentrate stream at the given dispensing point within the dispensing tap, and provide a mixing chamber stream containing a gas infused liquid mixture of the at least one incoming gas stream and the at least one incoming liquid or concentrate stream for dispensing as a beverage, where the degree of absorption of the at least one incoming gas stream and the at least one incoming liquid or concentrate stream in the gas infused liquid mixture depends at least in part on sensed gas, liquid or concentrate pressure characteristics of one or more of the at least one incoming gas stream received by the infuser, the at least one incoming liquid or concentrate stream received by the infuser, or the gas infused liquid mixture provided from the infuser.
The gas liquid infusion system may also include one or more of the features set forth herein, including the features set forth in relation to the dispense tap above.
The drawing, which is not necessarily drawn to scale, includes the following Figures:
Similar parts or components in Figures are labeled with similar reference numerals and labels for consistency. Every lead line and associated reference label for every element is not included in every Figure of the drawing to reduce clutter in the drawing as a whole.
In general, the present invention may include, or take the form of, an integrated dispense valve with gas infusion system, e.g., which operates by infusing gas into a liquid or beverage to a desired amount or gasification characteristic level. Examples of descriptive gasification levels include fizzy, foamy, gassy, bubbly, carbonation, volumes of carbonation, nitrogenated, foam head or height, etc.
1) Inlet Manifold (A),
2) Mixing Chamber (B),
3) Valve (C), and
4) Nozzle (D).
In
The beverage product and gas lines are independently fed to the inlet manifold (A) from their storage location, e.g., which may include a backroom storage area like that shown in
The inlet manifold (A) may also have integral flow and pressure capability or fluid communication ports that can be monitored by an electronic control system for the purpose of controlling the pressure and flow of the incoming streams, e.g., consistent with that disclosed in relation to
The gas and fluid is then introduced from the inlet manifold (A) into the mixing chamber (B).
The mixing chamber (B) functions and is configured to mix the gas and liquid streams for the end result of infusing the gas into the liquid phase. The pressure and flow characteristics of the incoming streams determine the degree of absorption of gas into the liquid at a given temperature, pressure, and flow condition. The mixing chamber (B) is optimally designed to create an effective infusion of the beverage. The mixing chamber (B) includes a mixing chamber housing (B1) configured with an inner housing chamber to receive a gas liquid absorption device (GLAD), e.g. consistent with that shown in
The output of the mixing chamber (C) is at least partly controlled by the dispensing valve (C).
The dispensing valve (C) functions and is configured to control the flow of the fluid mixture exiting the mixing chamber (B). The dispensing valve (C) may include both on/off and flow regulating capability. The dispensing valve (C) may be directly or indirectly controlled by a handle H, or an electronic solenoid. The fluid mixture is then routed into the dispensing nozzle (D).
The nozzle (D) functions and is configured to direct the flow from the dispensing valve (C) to a cup or container for receiving the beverage. The nozzle (D) may include internal design features that create the optimum flow condition from the exit of the valve (C) into the cup for the ideal pour without excessive outgassing, turbulence, etc. The design of the nozzle (D) can greatly influence critical drink quality characteristics, such as foam quality, bubble size and coarseness, creaminess, and infusion levels.
By way of example, the mixing chamber housing (B1) of the mixing chamber (B) may be configured to receive at least part of the GLAD 10, e.g., including receiving and containing the gas/liquid mixing chamber 12 and associated gas and liquid ports 14, 16, 18. As one skilled in the art would appreciate and understand, the mixing chamber housing (B1) may be suitably configured or adapted to receive the gas/liquid mixing chamber 12, as well as the associated gas and liquid ports 14, 16, 18 of the GLAD 10 without undue experimentation. Embodiments are envisioned, and the scope of the invention is intended to include, implementing, configuring or adapting other types or kinds of mixing chamber housing either now known or later developed in the future, e.g., to receive and contain at least part of the GLAD 10, including receiving the gas/liquid mixing chamber 12 and associated gas and liquid ports 14, 16, 18.
The GLAD 10 may also include a check valve assembly, e.g., having three check valves 20, a pressure relief valve assembly 22 and a clean-in-place inlet port 24. The three check valves 20 are arranged in relation to the gas inlet port 14 and the clean-in-place inlet port 24 in order to control the liquid flow into the GLAD 10. The clean-in-place inlet port 24 may be configured to allow the provisioning of cleaning liquids into the GLAD 10 to clean the system.
As one skilled in the art would appreciate, gas/liquid mixing chambers like element 12 are known in the art, and the scope of the invention is not intended to be limited to any particular type or kind thereof either now known or later developed in the future. For example, see U.S. Pat. No. 9,033,315 B2, which discloses a carbonation chamber in
By way of example,
The gas liquid infusion system may include components, as follows:
a motor driven pump 1,
an optional fluid sensing device (P2),
an optional gas pressure sensing device (P1) 3
an electronic control logic subsystem 4 and
an infuser 5 (aka, a gas liquid absorption device, a mixing valve, a carbonator, a nitrogenator, a mixing vessel).
The motor driven pump 1 may be configured to receive control signaling from the electronic control logic subsystem 4, e.g., including output signals that are output to control external devices, valves, etc., receive incoming liquid pressure, e.g., from a commercial water supply, a tank, or a pressurized vessel, and provide pumped liquid to the infuser 5.
The fluid sensing device 2 (P2) may be configured to sense the pressure of the pumped liquid to the infuser 5, sense the pressure of a gas infused liquid provided from the infuser 5 to a dispensing system or valve (e.g., like element C (
The gas pressure sensing device 3 (P1) may be configured to sense a gas input pressure of a pressure regulated gas provided to the infuser 5, and provide P1 gas pressure sensing signals as further pressure input signals for the electronic control logic subsystem 4.
The electronic control logic subsystem 4 may be configured to receive input signals, the pressure input signals, and provide the control signaling and the output signals to control the operation of the motor driven pump 1 in relation to the infuser 5. By way of example, the input signals may include user defined parameters for operating the gas liquid infusion system with the adjustable absorption level.
The infuser 5 may be configured to receive the pumped liquid from the motor driven pump 1 and the pressure regulated gas, e.g., typically from a CO2 or nitrogen source (e.g., having 0-100 PSI), and provide the gas infused liquid to the dispensing system or valve (e.g., like element C (
By way of example, the electronic control logic subsystem 4, according to some embodiments of the present invention, e.g., may be implemented using a signal processor or processing module configured at least to receive the signaling sensed and mentioned herein, and provide corresponding control signaling to operate the motor driven pump 1.
By way of example, the functionality of the signal processor or processing module 100a may be implemented using hardware, software, firmware, or a combination thereof. In a typical software implementation, a signal processor may include one or more microprocessor-based architectures, e. g., having at least one signal processor or microprocessor. One skilled in the art would be able to program with suitable program code such a microcontroller-based, or microprocessor-based, implementation to perform the signal processing functionality disclosed herein without undue experimentation.
The scope of the invention is not intended to be limited to any particular implementation using technology either now known or later developed in the future. The scope of the invention is intended to include implementing the functionality of the signal processor(s) as stand-alone processor, signal processor, or signal processor module, as well as separate processor or processor modules, as well as some combination thereof.
By way of example, the electronic control logic subsystem 4 may also include, e.g., other signal processor circuits or components, including random access memory or memory module (RAM) and/or read only memory (ROM), input/output devices and control, and data and address buses connecting the same, and/or at least one input processor and at least one output processor, e.g., which would be appreciate by one skilled in the art.
By way of further example, the signal processor may include, or take the form of, some combination of a signal processor and at least one memory including a computer program code, where the signal processor and at least one memory are configured to cause the system to implement the functionality of the present invention, e.g., to respond to signaling received and to determine the corresponding control signaling, based upon the signaling received.
By way of example,
Consistent with that set forth above, and by way of further example, the infuser 5 in
Liquid and gas pressure sensors like elements 2 and 3 are known in the art, and the scope of the invention is not intended to be limited to any particular type or kind thereof either now known or later developed in the future.
Motor driven pumps, infusion tank/vessels, etc. are also known in the art, and the scope of the invention is not intended to be limited to any particular type or kind thereof either now known or later developed in the future.
Possible applications include the following:
1. Infusing CO2 or other Gases such as Nitrogen into liquids for beverages Water, Soda, Beer, Coffee, Tea, Milk and Yogurt Based.
2. Infusing CO2 or other Gases such as Nitrogen into liquids for increasing the effectiveness of cleaning, sanitizing, etc. for example General Surface Cleaning, Soil extraction, Beverage Line Cleaning, Water Purification.
The embodiments shown and described in detail herein are provided by way of example only; and the scope of the invention is not intended to be limited to the particular configurations, dimensionalities, and/or design details of these parts or elements included herein. In other words, one skilled in the art would appreciate that design changes to these embodiments may be made and such that the resulting embodiments would be different than the embodiments disclosed herein, but would still be within the overall spirit of the present invention.
It should be understood that, unless stated otherwise herein, any of the features, characteristics, alternatives or modifications described regarding a particular embodiment herein may also be applied, used, or incorporated with any other embodiment described herein.
Although the invention has been described and illustrated with respect to exemplary embodiments thereof, the foregoing and various other additions and omissions may be made therein and thereto without departing from the spirit and scope of the present invention.
This application claims benefit to provisional patent application Ser. No. 62/530,453, filed 10 Jul. 2017, which is hereby incorporated by reference in its entirety.
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