This application is a §371 National Stage Application of PCT International Application No. PCT/IB2012/001327 filed on Jul. 6, 2012, which claims priority to European Patent Application No. 11005581.1 filed on Jul. 8, 2011, both of which are incorporated herein in their entirety.
An aspect of the disclosure relates to a dispenser assembly. The disclosure further relates to a roll of sheet material adapted to be dispensed by the dispenser assembly. Such a dispenser assembly finds a particular, though non-exclusive, application in dispensing paper towel roll.
The document U.S. Pat. No. 5,449,127 describes a dispenser for rolls of sheet material including a base or housing for supporting one or more rolls of sheet material. An extension from one side of the housing includes a receiver for receiving one end of an axle/push rod. A journal is positioned on the opposite side of the housing from the receiver. The journal and receiver in turn are positioned along an axis. The axle/push rod has a first section which can be inserted into the center passageway through the roll and extend at least slightly out of the opposite side of the roll. A second section of the axle/push rod abutting the side of the roll has a diameter greater than the passageway through the roll and allows the axle/push rod to push the roll rotatably supported on the first section out of the housing. The entire length of the axle/push rod is greater than twice the length of a roll. The roll on the axle/push rod is then exposed outside the housing for dispensing of sheet material. Once the roll exposed for dispensing is expired, the axle is withdrawn from the receiver and withdrawn through the housing, with a half turn the remaining rolls drop in the housing and the axle right side up is reinserted into the next succeeding roll passageway. The axle/push rod is used to then push the next roll out to where it is positioned for dispensing.
The document U.S. Pat. No. 6,145,771 describes a dispenser for dispensing a paper or plastic product that allows a user to easily tear off one sheet of the product at a time. The dispenser includes a first magnetized member, a second magnetized member, a support bar and at least one stop device.
However, these techniques are not satisfactory because the loading operation may not be easily and/or quickly done.
It is desired to have a dispenser assembly that overcomes the above mentioned drawbacks, and in particular improve the ease of loading operation.
According to one aspect, there is provided a dispenser assembly for dispensing a sheet from a roll of sheet material, the roll of sheet material defining a cavity extending longitudinally, the dispenser assembly including:
The first element includes a longitudinally extending engaging portion, which is arranged to at least partially engage with an end portion of the cavity of the roll of sheet material so that the first element is fixedly secured to the roll of sheet material.
The first element may include a contacting portion arranged to transversely protrude the cavity and to at least partially cover an edge of the roll of sheet material.
The first element may be in the form of a plug, or in the form of a tack.
The engaging portion may include a fragile area for causing the first element to break in at least two parts as a result of at least one of the following actions: engagement into the cavity or at extraction from the cavity.
The second element may be a flange secured to the base through an arm, the second element including another contacting portion arranged for magnetic coupling to the contacting portion of the first element.
The roll holder may further include a resilient element for pressing the flange against the contacting portion of the first element.
The first element and the second element each may include a magnet, these magnets being oriented so as to provide an attractive magnetic force between the first element and the second element.
One of the pair of coupling elements may be made of a magnetic material, the other coupling element being made of a ferro-magnetic material.
One of the pair of coupling elements may be made of a plastic charged with a magnetic powder, the other coupling element being made of a plastic charged with a ferromagnetic powder.
One of the pair of coupling elements may include a magnet, the other coupling element including a piece of ferro-magnetic material.
The first element may be coupled to the second element through a punctual contact.
The contacting portion of one of the pair of coupling elements may have a surface selected from the group including an elliptical surface and a spherical surface, and the contacting portion of the other coupling element may have a surface selected from the group including an elliptical surface, a spherical surface and a planar surface.
The first element may be coupled to the second element through a surface contact, each element having a contacting portion in the form of a planar surface.
The pair of coupling elements may form a male/female assembly, the contacting portion of the first element being complementary with the contacting portion of the second element.
The contacting portion of one of the pair of coupling elements may be a tip whereby the contacting portion of this coupling element may have a shape selected from the group including an elliptical shape, a spherical shape, a conical shape and a cylindrical shape, and wherein the contacting portion of the other element may be a recess having a complementary shape arranged to receive the tip.
The second element may include means for generating a magnetic field acting on the magnetic material of the first element for generating a resistance against the free rotation of the first element relatively to the second element.
The dispenser assembly may include a pair of coupling elements positioned at both end portion of the cavity of the roll of sheet material.
The roll of sheet material may be wound onto a hollow or solid core.
The roll of sheet material may be a paper towel roll.
According to a another aspect, there is provided a roll of sheet material defining a cavity extending longitudinally, the roll of sheet material being provided with a coupling element including a longitudinally extending engaging portion, which is arranged to at least partially engage with the cavity of the roll of sheet material so that the coupling element is fixedly secured to the roll of sheet material, the roll of sheet material being adapted to be dispensed by the dispenser assembly.
According to a further aspect, there is provided a coupling element for coupling to a roll of sheet material, the roll of sheet material defining a cavity extending longitudinally, wherein the coupling element includes a longitudinally extending engaging portion, which is arranged to at least partially engage with the cavity of the roll of sheet material so that the coupling element is fixedly secured to the roll of sheet material, the coupling element being adapted to be coupled in a free to rotate and removable manner relative to another element by magnetic coupling in the dispenser assembly.
The disclosed embodiments enable easy and quick authorized stuffing and loading operations. This is particularly advantageous during maintenance of dispenser assembly used in a commercial application context.
Further, disclosed embodiments prevent unauthorized stuffing action of the dispenser assembly by an unauthorized provider or operator by requiring a specific coupling mechanism between the roll holder and the roll of sheet material. Further, the element associated with the roll of sheet material is arranged to at least partially break once having been firstly used avoiding a second use in association with another roll of sheet material. It enables the client of such dispenser assembly to have a specific, qualitative and controlled service during the maintenance operations.
Furthermore, an old dispenser assembly may be easily and economically retrofitted with the mechanism provided by disclosed embodiments merely by replacing the old arms with new arms supporting one of the magnetic coupling elements as described in the various embodiments provided in the following description.
Other advantages will become apparent from the hereinafter description of embodiments of the invention.
Embodiments of the present invention are illustrated by way of examples and not limited to the accompanying drawings, in which like references indicate similar elements:
In the following description, the terminology “a roll of sheet material” has a large meaning encompassing, as examples, the rolls of paper towels, toilet tissues, plastic sheets or the like, metal sheets (e.g. aluminum) sheets or the like, food preservation bags, wraps, etc. . . . . The sheet material may be rolled as a continuous non-perforated sheet or pre-perforated sheets. Further, the terminology “roll of sheet material” also covers either a roll of sheet material having a core, or a roll of sheet material being coreless. In particular, during the manufacturing process of the roll of sheet material, either the sheet material is wound into a cylinder onto a core (as an example a hollow cylinder made of cardboard, or a plastic mandrel, or a metallic axle, etc. . . . ), or the sheet material is wound into a cylinder on itself such as to define a central hollow cavity of substantially cylindrical shape and of variable size extending longitudinally.
The dispenser assembly may be used for residential or commercial applications for dispensing multiples of the hereinbefore mentioned sheets of material from a roll of sheet material.
The dispenser assembly may dispense the sheets of material from the roll of sheet material either manually (a user may pull the sheet of material with a hand) or motor assisted (a motor may assist in automatically dispensing the sheet of material on wish). There are numerous mechanisms to automatically dispense the sheet of material, and also to cut the sheet of material at the user requested length. These mechanisms are not specifically germane to the description of the present invention and will not be further described in details.
The dispenser assembly 1 includes a roll holder 5, 5a, a base 6, and a pair of coupling elements 8, 8a. In the embodiment depicted in
The roll holder 5, 5a holds in a removable manner the roll of sheet material 3. The roll of sheet material 3 is free to rotate relative to the roll holder 5, 5a.
The base 6 supports the roll holder 5, 5a. The base 6 further couples the dispenser assembly 1 with an environment structure 7, for example a wall, by means of appropriate securing elements 16 (screw, glue, etc. . . . ). The base 6 may further include a housing 17 having a slit 18 that is adapted to dispense sheets 2 of material. The housing may include a hood (not shown) closed during the use of the dispenser assembly, and opened during loading or unloading operation of roll of sheet material into the dispenser assembly.
The pair of coupling elements 8, 8a includes a first element 9, 9a coupled to the roll of sheet material 3 and a second element 10, 10a integral to the roll holder 5, 5a. The first element 9, 9a is coupled to the second element 10, 10a by a magnetic coupling in an interface zone 13, 13a. The magnetic coupling is such that:
The first element 9, 9a includes a longitudinally extending engaging portion 11, 11a. The engaging portion 11, 11a is arranged to at least partially engage with an end portion 12, 12a of the cavity 4 of the roll of sheet material 3 so that the first element 9, 9a is fixedly secured to the roll of sheet material 3.
The second element 10, 10a may be a flange secured to the base 6 through for example an arm 14, 14a.
The plug includes the engaging portion 11 and the contacting portion 20.
The engaging portion 11 extends longitudinally. The engaging portion 11 is at least partially engaged with the end portion 12 of the cavity 4 of the roll of sheet material 3. The engaging portion 11 has circular revolution symmetry. It may be realized under the form of a hollow cylinder which size is such that the external wall of the engaging portion is substantially contacting the inner wall of the cavity 4. This enables a satisfactory mechanical support of the roll of sheet material 3 by the first element 9, in particular avoiding a loose fit between the first element 9 and the roll of sheet material.
In the embodiment of
The magnet or the piece of ferro-magnetic material 23 is positioned facing the second element 10 (the flange). When the first element 9 includes a magnet, the second element 10 may include a magnet, these magnets being properly oriented to attract each other. Alternatively, the second element 10 may be made of a ferro-magnetic material. When the first element 9 includes a piece of ferro-magnetic material, the second element 10 may either include a magnet, or be made of magnetic material. In all these cases, an attractive magnetic force is provided for coupling the first element 9 to the second element 10.
In the embodiment of
The contacting portion 20 is defined by the end part 21 of the last truncated-cone-shaped section 28.
As an alternative, though not shown, a side part of the contacting portion protruding the cavity and covering at least partially an edge of the roll of sheet material may be provided.
The end part 21 supports a magnet or a piece of ferro-magnetic material 23 having a contacting surface 24 being an elliptical surface or a spherical surface. The second element 10 has a contacting portion 31 forming a plane. The first element 9 is coupled to the second element 10 through a punctual contact. The magnet or the piece of ferro-magnetic material 23 is similar to the one in the embodiment of
The tack includes the engaging portion 11 and the contacting portion 20.
The engaging portion 11 is realized under the form of a pin extending longitudinally. The engaging portion 11 is at least partially engaged in the end portion 12 of the cavity 4 of the roll of sheet material 3. This embodiment is well adapted to either core 4a being closed at each end or solid core or core having a small inner diameter. The tack may be inserted by applying an appropriate force such that the engaging portion 11 pinched the end of the core and securely fits within the cavity 4. This enables a satisfactory mechanical support of the roll of sheet material 3 by the first element 9, in particular avoiding a loose fit between the first element 9 and the roll of sheet material.
The contacting portion 20 extends transversely relatively to the engaging portion 11. It forms the head of the tack. The contacting portion 20 includes a central part 21 and a side part 22. The side part 22 of the contacting portion 20 protrudes the cavity 4 and covers at least partially an edge 19 of the roll of sheet material 3. The side part 22 may be realized under the form of ring. The side part 22 forms an abutment when inserting the tack into the cavity 4. The central part 21 supports a magnet or a piece of ferro-magnetic material 23 having a contacting surface 24 being an elliptical surface or a spherical surface. The second element 10 has a contacting portion 31 forming a plane. The first element 9 is coupled to the second element 10 through a punctual contact. The magnet or the piece of ferro-magnetic material 23 is similar to the one in the embodiment of
As an example, the engaging portion 11 and the contacting portion 20 may be realized as a single piece.
In a coreless roll of sheet material 3, the cavity 4 may not be finely and equally defined all along the roll length as it lacks the supporting effect of the core 4a.
In the hereinbefore described embodiments depicted in
The magnetic coupling through a punctual contact as hereinbefore described in relation with the various embodiments enables reducing the friction between the two coupling elements, thus between the roll of sheet material and the roll holder. This enables reducing the force or energy required to dispense a sheet of material either manually or motor assisted. When the dispenser assembly includes a motor (not shown) to dispense the sheet of material, having a low friction enables either to reduce electrical consumption of the motor, or to downsize the motor power for the same dispenser assembly characteristics. Further, it also reduces the motor loudness during the dispensing operation. When the dispenser assembly is manually operated (i.e. without the help of a motor), the sheet of material may be dispensed in a quasi-automatic manner by combining a very low pull force exercised on the dispensed sheet with the low friction and the effect of gravity on the currently dispensed sheet of material.
In the embodiments illustrated in
The arm 14 of the roll holder 5 includes a recess 40 receiving the second element 10. The braking mechanism 50 includes an axle 51 passing through the end wall of the recess 40 via a hole 52. The axle is secured on one end to the second element 10 and to the other end to a means for generating a magnetic field 55 extending towards the first element 9. The magnetic field 55 acts on the magnetic material of the first element 9. This interaction results in the application of a resistance against the free rotation of the roll of sheet material 3. As an example, the means for generating a magnetic field 55 may be realized by securing a first magnet 53 and a second magnet 54 to the axle, both magnets having inversed polarity (N/S). This enables avoiding over-dispensing and wasting the sheets of material from the roll 3. Though, not shown, a combination of the braking mechanism 50 with the roll holder of
The drawings and their descriptions hereinbefore illustrate rather than limit the invention.
The depicted embodiment of dispenser assembly in
The depicted embodiments illustrate a dispenser assembly wherein the roll of sheet material is positioned horizontally. However, it may also be positioned vertically, or at an angle.
The depicted embodiment of dispenser assembly in
Any reference sign in a claim should not be construed as limiting the claim. The word “comprising” does not exclude the presence of other elements than those listed in a claim. The word “a” or “an” preceding an element does not exclude the presence of a plurality of such element.
Number | Date | Country | Kind |
---|---|---|---|
11005581 | Jul 2011 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB2012/001327 | 7/6/2012 | WO | 00 | 2/3/2014 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2013/008071 | 1/17/2013 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
1577451 | Delerue | Mar 1926 | A |
1625190 | Boynton | Apr 1927 | A |
2555885 | Hope | Jun 1951 | A |
3022957 | Blunt | Feb 1962 | A |
4381083 | Tsunetsugu | Apr 1983 | A |
4452403 | Arronte | Jun 1984 | A |
4614312 | Del Pino | Sep 1986 | A |
4676448 | Kofler | Jun 1987 | A |
4848690 | Lemoine | Jul 1989 | A |
5249755 | Jespersen | Oct 1993 | A |
5370339 | Moody | Dec 1994 | A |
5449127 | Davis | Sep 1995 | A |
5992459 | Sugita et al. | Nov 1999 | A |
6007019 | Lynch | Dec 1999 | A |
6145771 | Santa Cruz | Nov 2000 | A |
6186439 | Carey | Feb 2001 | B1 |
6361229 | Shinga | Mar 2002 | B1 |
7287720 | Allegre | Oct 2007 | B1 |
7568653 | Zeiron | Aug 2009 | B2 |
20030106398 | Tramontina et al. | Jun 2003 | A1 |
20060261211 | Hass | Nov 2006 | A1 |
20120280078 | Lowe | Nov 2012 | A1 |
20130047554 | Bertram | Feb 2013 | A1 |
20130112802 | Griggs | May 2013 | A1 |
20140158810 | Cattacin et al. | Jun 2014 | A1 |
20140158811 | Cattacin et al. | Jun 2014 | A1 |
20140266553 | Chen | Sep 2014 | A1 |
Number | Date | Country |
---|---|---|
101184421 | May 2008 | CN |
2427519 | Dec 1975 | DE |
3114869 | Oct 1982 | DE |
1454579 | Sep 2004 | EP |
1600089 | Nov 2005 | EP |
2847790 | Jun 2004 | FR |
H07250782 | Oct 1995 | JP |
Entry |
---|
Chinese Decision on Grant dated May 25, 2016 along with its English-language translation issued in related Chinese patent application No. 201280034079.9 (8 pages). |
English-language translation of a Chinese Office Action dated Aug. 24, 2015 issued in related Chinese patent application No. 201280034080.1 (8 pages). |
English-language translation of a Chinese Office Action dated Aug. 12, 2015 issued in corresponding Chinese patent application No. 201280034079.9 (10 pages). |
Number | Date | Country | |
---|---|---|---|
20140158810 A1 | Jun 2014 | US |