The present invention relates to a container holding hops, a dispenser for use with the pouch and to a method of flavouring a beverage.
It is well known to flavour beverages, for example by adding a flavouring ingredient to a glass of beverage before consumption, or by mixing different beverages. However, some flavours are more difficult to add to a beverage. Where a flavouring must be kept fresh, it becomes more difficult to flavour a beverage in a large production environment. Additionally, adding flavouring to a beverage may, over time, degrade the flavour of the beverage and adversely affect the quality of the beverage when consumed.
The present invention aims to overcome or ameliorate at least one of the problems associated with the prior art, or provide a useful alternative.
According to a first aspect of the present invention there is provided a container containing material for flavouring a beverage, where the container is formed from liquid impermeable material, in an aspect an inlet is provided for receiving beverage to be flavoured; in an aspect an outlet is provided for dispensing flavoured beverage; and in an aspect a compartment is provided within the container is configured to allow liquid to pass between the inside of the container and the inside of the compartment, where the compartment containing and retaining material further comprises means configured to allow compression of the material in the compartment. The container allows easy dosing and provides a hygienic place for flavour extraction, while compression allows more flavour extraction from the material, more quickly, and with a better flavour profile than other methods.
Optionally, the means comprises a flexible region of the compartment, configured to allow compressive force from outside the container to be transferred to the material. Flexible walls allow compression for favourable flavour extraction in a simple and low cost container. This can allow complex parts to be provided within the reusable device, rather than in the container.
Optionally, the compartment comprises at least one flexible portion and the flexible portions of the container and the compartment are contiguous, proximal, coformed or the portion of the container is also the portion of the compartment. Compression can be transferred through the flexible portions into the compartment where the material is held, where the compression best helps extraction.
Optionally, the container is configured to receive external non-contacting compressive force to release flavouring from the material. This allows cleanliness to be maintained by avoiding the compression means contacting and being contaminated by beverage or material.
Optionally, the means is moveable within the compartment to compress the material therein by movement relative to the compartment. Improved control of the compression for flavour extraction may be achieved and compressive force may be focused where it is required.
Optionally, the means comprises a rotating part, configured to rotate relative to the compartment to compress hops contained in the compartment. Rotation allows the simplest actuation by motor, the simplest constraint by bearings and can allow recirculation which prevents the trapping of material at one side of the container.
Optionally, the inlet and outlet comprise a single flow path formed, at least in part, by a filter extending within the container to separate the compartment from at least the outlet to retain the hops in the compartment. As material often contains small particulates that affect the beverage quality, including a filter in the flow path leaves the beverage clear of particulates.
Optionally, two filters are formed, one on each of the inlet and outlet sides of the material. As material often floats, even if denser than the beverage, due to trapped bubbles, trapping the material between two filters can constrain it to where the compression is to be applied.
Optionally, at least one of the inlet and outlet is rigid. A rigid inlet is easier to seal against and a rigid inlet/outlet allows the container to be easily and more precisely located in the device.
Optionally, the container is provided with a breather hole fluidly connecting the interior of the container to the exterior of the container, the breather hole being provided in addition to the inlet and outlet. The breather hole allows any gas released by the beverage to escape the container along with any air/gas before it is filled. Alternatively, no breather hole may be provided and the container may be sealable when placed in a suitable dispenser with a beverage flow provided into the container.
Optionally, the compartment is substantially fixed in position within the container. Fixing the compartment position allows a focus of the compressing means to where the material needs to be compressed. This also means that the material can be tightly packed, which allows compressive force to be applied and the material itself to cushion against excess cellulosic damage to the material.
Optionally, the compartment is at least partially formed from a part of the container. Using part of the container to form the compartment reduces the material used in the consumable, providing cost effective manufacturing and for sustainability advantages.
Optionally, the compartment is at least partially formed from liquid permeable material. Optionally, the compartment is at least partially formed from a porous membrane. This allows incorporation of the filter as part of the compartment, avoiding need for separate filter, and also maximises beverage circulation for good infusion.
Optionally, at least a portion of the container is transparent. Optionally, the transparent portion is in the region of the compartment. This allows increased consumer theatre enabling viewing of the infusion while beverage is introduced into the container and while the compression releases flavour from the material into the beverage.
Optionally, the interior of the container is larger than the compartment to allow circulation of beverage inside the container and outside the compartment, and around the compartment to aid the flavouring from moving from the compartment into the beverage. Allowing circulation and mixing of the beverage improves the infusion process as more beverage is exposed to the material. Optionally, the compartment is a separate bag, which holds and retains flavouring material therein, while beverage to be flavoured is introduced into the container. Optionally, the compartment is at least partially located or retained in position by two opposing walls of the container being joined at one, two or more discrete points, or along one or more lines, to prevent, reduce or resist relative movement of the compartment within the container. Optionally, the compartment is not directly connected or attached to the container. The joined portions of the container may locate or define a position of the compartment within the container without being joined thereto. Optionally the joins also form the mouth, or sides of a funnel within the container when the beverage is poured therethrough. This can aid pouring and reduce foaming, and may remove the requirement for a separate funnel attached to the downstream end of the container for dispensing the beverage therefrom.
Optionally, the container is adapted for single use. Single use enables a clean infusion space with each use. The appropriate amount of hops presented for infusion is kept fresh and dry by the container.
Optionally, the container is disposable. By reducing cost to the point of being disposable, the expensive process of emptying, cleaning, drying and refilling is avoided. By disposable it is meant that the cost of the container is insignificant in comparison with the cost of the device which is used to extract flavour from the material.
Optionally, the container is sized to hold sufficient material for only a single serving of material. Once wet, the material may quickly degrade, and flavour may be adversely affected. Portioning for a single beverage means product quality is consistently high.
Optionally, the container is a pouch, which is sealed other than at the inlet and outlet. A pouch is a low cost, compact solution for a liquid tight flexible container. Optionally, the pouch contains a separate compartment in the form of a woven, perforated or otherwise permeable bag, which holds and retains the flavouring material while allowing the beverage to be flavoured from the material before being dispensed from the pouch.
Optionally, the compartment contains hops. There is a strong demand for fresh hop flavours in beer which can be best achieved with hop infusion under periodic compression. Hop flavours are quickly lost once the hops, in particular, the hop glands, are damaged. Bringing intact hop glands to the point of flavouring and point of dispense of the beverage for consumption ensures correct flavouring is provided to the beverage, which may be beer.
In various embodiments of the container, the outlet may be supplied open, or closed, and subsequently opened during dispensing. It may be reclosable, or permanently opened. The outlet may be held closed a flavouring operation, or held open during a dispense operation, or be bistable in each of the open and closed positions. The outlet may be a rigid part or may be a flexible film or other material. The outlet may be pinched on a flexible part to close it, or rigid sealing means may be held closed. Alternatively, the valve may be squeezed to open from a biased closed position or may be a sprung slide valve. The valve may be self-closing when liquid, such as beer, is added, and/or may be a disposable valve. Alternatively, the outlet may be formed by piercing, tearing, cutting, twisting, snapping or breaking, separating, for example by de-adhering, or bursting the container in a predetermined position, for example at a predetermined weak point or structurally weakened region of the container. Alternatively, a plug or cap could be removed to open the outlet. Any one or more of these could also be employed for opening the inlet of the container if so desired.
According to a second aspect of the present invention there is provided a beverage dispenser. In an aspect a receiving portion is provided for receiving a container containing material for flavouring the beverage. A beverage delivery pipe may be provided configured to engage with an inlet of the container. Means may be provided configured to act on material in the container to release flavouring therefrom.
According to a third aspect of the present invention there is provided a beverage dispenser. A receiving portion may be provided for receiving a container containing material for flavouring the beverage. A beverage delivery pipe may be provided configured to engage with an inlet of the container. Actuating means may be provided configured to drive moveable compressing means to compress material within in the container to release flavour therefrom. Such dispensers allow favourable extraction from containers as described above.
Optionally a second beverage delivery pipe may be provided which bypasses the receiving portion and delivers the beverage without passing through the receiving portion to flavour the beverage. One or each of the beverage delivery pipe and second beverage delivery pipes may include a valve to allow selective flow of beverage through one or both pipes at various stages of dispense. This allows the flavouring of the beverage to be controlled and the ratio of flavoured beverage to non-flavoured beverage to be adjusted as required. The two pipes can dispense the beverage at the same time or sequentially, for example the flavoured beverage can be dispensed first, followed by non-flavoured beverage to fill the receptacle. This may be useful, for example, where the flavouring takes some time, and it is desirable to reduce the overall pour time of the beverage into the receptacle.
Optionally, the beverage container further comprises said moveable compression means. The movement of the compression means helps the beverage infusion occur by mixing beverage around the compression points.
Optionally, the compression means is configured to interact with the container, to compress flavouring material in the container. This allows favourable flavour extraction.
Optionally, the receiving portion comprises a cavity which is openable into a loading position in which a container can be loaded into or removed from the cavity, and closable into an engaged position in which a container is retained in the cavity and the compressing means engages with a container in the cavity. This facilitates easy insertion and removals, allowing an easier method for a user, such as a member of bar staff to prepare multiple beverages with minimum effort between them.
Optionally, the compressing means is rotatably mounted. Rotation allows the simplest actuation by motor, the simplest constraint by bearings and can allow recirculation which prevents the trapping of material at one side of the container.
Optionally, the receiving portion has an elongate plane and the compressing means is rotatable about a primary axis substantially perpendicular the elongate plane. This actively causes circulation during use as it pushes the beverage and material around the container.
Optionally, the compressing means comprises one or more rollers. Rollers prevent dragging and damaging of the flexible portion by preventing shear.
Optionally, the compressing means comprises a plurality of rollers which are mounted about axes substantially perpendicular to the primary axis. This results in the cylindrical rollers rolling surface laying parallel on the plane of the pouch. The rollers may be angled slightly from radial to promote flow of beverage inside a container being compressed by the rollers either into or away from the central region of the rollers. Further, the rollers may be tapered, in order to potentially reduce shear forces being applied to the hops in the container.
Optionally, the rollers or protrusions are separated from one another radially from the primary axis, with gaps therebetween. Such gaps can improve beverage circulation and so infusion.
Optionally, the axis or axes of the rollers and/or protrusions intersects the primary axis. This results in a radial arrangement which encourages no net flow and minimises shear.
Optionally, the compressing means is configured for translational movement. This offers an alternate rolling method that may be more compact.
Alternatively, instead of, or as well as, rotating rollers, the compressing means may have protruding regions formed thereon, which may be in the form of one or more radially extending rods, which are substantially perpendicular to the primary axis, with recessed portions therebetween to provide alternating engaging and recessed portions as the compressing means rotates or translates.
Optionally, the translational movement is substantially perpendicular to the primary axis. This allows compression to be maintained along the stroke.
Optionally, the beverage dispenser further comprises a rigid surface opposing the compressing means, defining a portion of the cavity and against which the compressing means act. This is advantageous as to achieve good repeatable compression it is best to compress against something rigid.
Optionally, at least a portion of the rigid surface is at least partially transparent. This enables viewing for better visibility of the compression and flavouring process for the consumer.
Optionally, the rigid surface is substantially flat. This makes it most even across the compression path. Alternatively, the rigid surface may have alternating lands and grooves. The lands may be square or rectangular and arranged in a regular grid with grooves therebetween. The lands may be arranged closer to the compression means than the grooves. The grooves may have a width between 0.1 and 1 times one of the dimensions of the lands. The ratio may be bounded at an upper end at 1 times one of the dimensions, or 0.9, 0.8, 0.7, 0.6, 0.5, 0.3, 0.2 or 0.1 independently of the lower end of the range, which may be 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, or 0.8. Any of the lower bounds may be combined with any larger or equal upper bound in the range.
Optionally, the beverage dispenser further comprises closure means for selectively opening and/or closing an outlet of a container in the receiving portion. This makes it possible to infuse without dispensing and then dispense after flavouring material within a container in the device has been released by the compression process-, allowing better infusion of flavour.
Optionally, the closure means comprises a pair of opposing and gripping clamps, relatively moveable to selectively grip a container therebetween and push opposing surfaces of the container together to prevent outflow of beverage from inside the container. This provides a simple way of achieving a seal in the outlet utilising the simple flexible nature of the consumable.
Optionally, the actuating means is configured to engage with compressing means within the container. Having dedicated compression means may allow more control of the pressure distribution during compression.
Optionally, the cavity is openable into a loading position in which a container can be loaded into or removed from the cavity, and closable into an engaged position in which a container is retained in the cavity and the actuating means engages with a compression means in a container in the cavity. This allows easy insertion and removal making it easier for bar staff to prepare multiple beverages with minimum effort between them. The cavity may be formed between a pivoting door and the body, which provides a, for example, horizontal slot, into which a container can be fed vertically before the door is closed. The door may be motorised.
Optionally, the beverage delivery pipe is configured to selectively engage with an inlet of the container. This allows a seal to be achieved here to avoid leakage during filling, infusion and dispensing.
Optionally, the dispenser is configured to be mounted to a bar, counter or other serving stand. This gives greater stability in use than if it is free standing, as the dispenser may be instable without positive location and locking. It additionally prevents theft as well as damage/injury to feet as a result of falling.
According to a fourth aspect of the present invention there is provided a method extracting flavouring material from hops, comprising compressing or otherwise increasing the pressure of the material within intact glands of the hops to release flavouring from glands of the hops. This allows for extraction of favourable flavours.
Optionally, the method comprises compressing or otherwise increasing the pressure of the material within glands of the hops substantially without otherwise damaging cellulosic material of the hops. This allows the avoidance of unfavourable flavours which may be released when the cellulosic material is significantly damaged (e.g. hay). Optionally, the hops are dry hope. This allows fresh flavour to be maintained for the longest amount of time. “Dry hops” are fresh hops, which have been kiln dried but are otherwise unprocessed before use.
According to a fifth aspect of the present invention there is provided a method of flavouring a beverage. A beverage may be added to dry hops. The dry hops may be compressed to extract hop flavouring from the hops into the beverage.
According to a sixth aspect of the present invention there is provided a method of flavouring a beverage. The beverage may be added to dry hops. The method of extracting flavouring materials described above may be used to flavour the beverage. The beverage may be beer. The method may comprise flavouring the beer at the point of dispense. This maximises freshness of flavour and additionally adds theatre for the consumer. As described above, the flavours in hops quickly break down to include undesirable qualities once the hop oils and other flavours are released from the hop glands. Therefore, by not releasing and extracting these hop oils and other flavours, they are kept with the desirable flavour qualities until the flavouring is desired to be added to the beer.
Optionally, the method comprises the steps of adding beer to a closed container containing hops, flavouring the hops while in the container and opening the container to dispense flavoured beer from the container. Optionally, the method further comprises passing additional beer through the container after opening the container to flush flavour from the hops. Some flavour is left as the initial beer becomes saturated, therefore flushing further beer through the container extracts extra flavour. This allows a smaller volume to be used during the infusion process, which, in turn, allows a smaller flavouring container to be used.
Optionally, the container is discarded after a single dispense serving. This prevents contamination/lack of hygiene/poor flavour and/or complexity of refilling associated with reuse.
Optionally, the method comprises rolling rollers on the hops to compress the hops. This enables maximum compression to release favourable flavours while minimising shear to minimise unfavourable flavour release.
According to a further aspect of the invention, there is provided a container containing material for flavouring a beverage, the container being formed from liquid impermeable material and comprising an inlet for receiving beverage to be flavoured, an outlet for dispensing flavoured beverage and a compartment within the container, configured to allow liquid to pass between the inside of the container and the inside of the compartment, the compartment containing and retaining material, at least a portion of the container in the region of the compartment being flexible.
Embodiments of the invention will now be described, purely by way of example, with reference to the accompanying drawings, in which:
The main body of the pouch 100 is formed from printed laminate sheets of polyethylene and nylon. The main body is made from two such sheets of material which are heat sealed to one another along their long edges. In the present embodiment the sheets are 140 μm thick. They are impermeable to liquid so that they can, if the outlet 120 is closed, retain liquid beverage within the pouch 100.
Part 160 of the pouch 100, corresponding to the position of the compartment 130, is transparent so that the compartment 130 and hops 140 inside the compartment 130 are visible through the pouch 100. Such a transparent region may be formed on one or both sides of the pouch 100. Alternatively, the whole of both sides of the pouch may be formed from transparent material.
The inlet 110 and outlet 120 are formed in high density polyethylene blocks which are mounted between the two sheets in their short edges and similarly heat sealed into position to seal the pouch 100. The inlet 110 and outlet 120 are formed integrally with the respective blocks. In the present embodiment, the breather hole 170 is formed in the same block as the inlet 110. The breather hole has a diameter or around 0.5 mm. The breather hole 170, in the present embodiment, is not straight, but has a bend therein to channel any escaping excess gas and/or beverage as desired.
The inlet 110 has a frustoconical internal profile in longitudinal section to its open end, which allows the end of a delivery tube, discussed below, to engage with and seal against the inlet, while being partially received within the inlet 110.
The compartment 130 is formed from oriented polypropylene, which is perforated and has around 160 holes per square inch, 25 holes per cm2, each hole having a size, or maximum dimension, of around 1 mm. Other dimensions may also be used, as long as the hops 140 are retained within the compartment 130 while allowing infusion of the beverage into the compartment 130 and allowing the hop oils and beverage out of the compartment 130. The material of the compartment 130 is around 20-30 μm thick, to maintain flexibility while ensuring robustness.
The compartment 130 is held in position within the pouch 100 relative to the pouch 100 itself. This is achieved in the present embodiment by a diagonal heat seal across regions close to or at the corners of the pouch 100 at the outlet 120 end, which capture two corners of the compartment 130 to hold it in place in the pouch 100. In the present embodiment the compartment 130 dimensions are approximately 50 mm by 50 mm, and square. The compartment 130 is formed by folding a 100 mm by 50 mm enclosure in half, so that it is folded upon itself. This ensures tight packing of the hops 140 within the compartment 130.
The pouch 100 is approximately 155 mm from inlet to outlet, and 80 mm wide, which, when the heat seals along the long sides are taken into account, provides two channels approximately 5-10 mm wide, one on each side of the compartment 130, which is mounted symmetrically relative to the long sides of the pouch 100. These allow beverage in the pouch 100 to circulate around the compartment 130 to assist in filling of the pouch 100. The compartment does not extend all the way to the outlet end of the pouch 100. A gap is provided between the outlet 120 and the compartment 130 at which point the pouch 100 can be pinched from outside the pouch 100 to push the two laminate sheets together and prevent beverage flow from the interior of the pouch 100 in the region of the compartment 130 out of the outlet 120. A space is formed inside the pouch 100 between the compartment 130 and the inlet 110. This allows a volume of beverage to collect in the pouch 100 between the compartment 130 and inlet 110.
In an alternative embodiment, the pouch material may be a thermoformed sheet to improve flow paths. The sheet material may be other laminates or may be a single layer of material. While in the present embodiment the inlet 110 is shown at the top of the pouch 100, in other embodiments, it may be positioned in a different part of the pouch, so long as the beverage can enter the inside of the pouch and can enter inside the compartment to infuse with beverage before exiting through the outlet 120. Rather than being integral with the blocks at the top and bottom of the pouch 100, the inlet and/or outlet could be mounted within an o-ring or gasket etc. The inlet and/or outlet could instead of HDPE be made from low or medium density polyethylene for example. The compartment could be formed from woven, netting, or non-woven material.
In an alternative embodiment, instead of providing a rigid outlet, the base of the pouch may be severable from the main body in order to open the outlet and allow beverage to flow out from inside the pouch. Alternatively, the outlet may be formed from a non-rigid material to allow the outlet to be pinched closed, rather than the pouch. As a further alternative, there may be a valve built into the pouch, for example into the outlet, which can be opened as desired to allow egress of the beverage from the pouch. In the embodiment described above, the inlet and outlet are not sealed, but allow communication into and out of the interior space of the pouch. Secondary packaging (not shown) is used to maintain the freshness of the hops. In alternative embodiments, the inlet and outlet may both be initially sealed prior to use and no separate secondary packaging may be required.
The breather hole, rather than being placed in the block could, for example, be formed from a small hole in the flexible material of the pouch itself, or could be omitted altogether.
In other alternative embodiments, the compartment may be formed from two filters, each extending across the pouch to form two separated divides between the inlet and outlet, the area between the two forming the compartment into which hops can be placed. This provides only one layer of material covering the hops, so aiding flexibility of the pouch, while retaining the hops within a compartment within the pouch and allowing them to flavour the beverage.
Where an integral separate compartment is formed, the shape need not be square, but could be rectangular, circular or the like. The compartment could be held in place in the interior of the pouch by extending across the entire pouch interior and being trapped between the edges of the sheets of material as they are heat sealed, or strands or flanges of material from the compartment may extend away from the compartment itself to be held captive between the seal between the two sheets of material. As a further alternative, the compartment may be held captive only at one edge of the interior of the pouch, providing a channel giving a circulation gap on the other side into which beverage can flow. The compartment may be gusseted, for example along the edge closest to the inlet.
In further alternative embodiments, the compartment may be formed by either one or two filters dividing the container into separate regions, one such region defining the compartment.
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In an alternative embodiment, as shown in
The operation of the flow controller 680 is shown in more detail in
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Compression of the Hops
In the present embodiment, the hops are alternately compressed and released. Alternatively, the amount of compression applied to the hops can be varied. In the present embodiment the compression head is a set of rollers 560 radially positioned about a primary access. The primary access is, when the door 542 is closed, perpendicular to an elongate plane of the pouch 100. The rollers 560 are mounted on axes which are parallel to the elongate access of the pouch 100 and perpendicular to the primary access. In the present embodiment, there are four sets of rollers 560, which are positioned in four radially extending groups each positioned orthogonally to the adjacent pair. In the present embodiment, a central gap is placed aligned with the primary axis. However, in other embodiments, the gap may be filled or partially filled. In other embodiments, rather than the rollers being contiguous, they may be spaced apart radially to provide a gap between rollers as they rotate. The radial positioning of the gaps may be alternated with positioning of rollers on adjacent groups of rollers.
It is important that the hop glands are generally not sheared, but are only compressed in order to release the hop oils from the hop glands without damage to other cellulosic materials of the hops. Each hop is compressed, either by rotation of the rotors or by reciprocating compressive forces. This also enhances mixing of the beverage to be flavoured with the flavouring released from the hops and speeds wetting of the hops to increase flavour transfer.
By compression of the hops, the hop glands can be burst, ruptured or perforated to allow the hop oils and other flavours contained therein to be released without significant damage to the remaining general cellulosic material of the hops, so avoiding release of other undesired flavours. In the present embodiment, it is preferable that the hops are not significantly damaged before they are compressed in the pouch, ie that the hops are not powderised or pelletised, but are simply dried before being packaged. In that way, the volatile flavouring components which would otherwise have been lost are retained within the hops until they are compressed at the desired time.
Rotating the rollers provides alternate application and removal of pressure to the hops. The pressure is sufficient to squash the glands of the hops and release the hop oils. However, the pressure is not sufficient to break down the cellulose fibres or other cellulosic material of the hops. In the present embodiment, the rollers are rotated in one direction only for a pre-set period of time of 30 seconds. Alternatively, the rollers could be rotated in opposing directions alternately or any other combination of rotations could be provided. In addition or alternative to rotation, the rollers could also be moved backwards and forwards in a reciprocating along the primary access to further change and modulate the pressure applied to the hops. Rollers providing translational movement perpendicular to the primary axis could also be provided. If only reciprocating motion was used, then the pressure application means would not need to be rollers, but could be fixed protrusions, indentations or combinations of the two, or could be complementary flat surfaces.
In a further alternative embodiment, as shown in
As an alternative to compression, the volatile flavouring from the hops could be obtained by ultrasonic agitation of the hops to cause the glands to rupture and release the hop oils and other volatile flavouring materials.
The pouch 100a can be used with the dispensers described above instead of the pouch of
The dispenser of
In the present embodiment, as shown in
As shown in
After the desired amount of beverage is dispensed, the handle 520′ is returned to the inactive position, and flow stops. The lever 590′ is rotated to the open position which unlocks the door 542′ allowing the pouch 100a to be removed, and resets the positioning of the plate 561′ in the door 542′.
The present invention has been described purely by way of example and various additions, modifications and omissions can be made to the embodiments hereinbefore described without departing from the scope and spirit of the invention. The terms “comprise”, “comprising”, “comprises” and the like are intended to be construed, unless the context clearly requires otherwise, in an inclusive sense, that is “including, but not limited to”.
Number | Date | Country | Kind |
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1518749.5 | Oct 2015 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2016/053287 | 10/21/2016 | WO | 00 |