This invention generally relates to dispensers, and more specifically, to dispensers for rolled sheet material. More particularly, this invention relates to a dispenser for multiple rolls of sheet material.
Dispensers for bath tissue used in institutional and public restrooms are often configured to provide a “jumbo” roll of sheet material or bath tissue therein. In addition, some of these dispensers are configured to accommodate a second much smaller roll, or stub roll, which is disposed alongside the jumbo roll. In other dispensers, two or more rolls of equal diameter are disposed therein. Either type of dispenser commonly includes one or more mandrels or hubs which hold the roll(s). Dispensers have therefore been required to be configured to utilize either the jumbo sized roll and the stub roll combination, or the combination of two rolls of equal diameter. Dispensers have not had the flexibility in configuration to permit a choice of diameters of rolls to be positioned therein.
Since various manufacturers offer rolls of sheet material having different diameters, and since prices for such rolls vary, it would be advantageous to have a dispenser that could accommodate several different diameters of rolls, and several different combinations. Such a dispenser provides movable mandrels or hubs which permit the use of various diameters of rolls of sheet material or bath tissue in the dispenser.
Definitions
As used herein, the term “exit port” or “dispensing opening” is the opening in a housing of a dispenser for the passage of sheet material out of the dispenser.
As used herein, the term “fasteners” means devices that fasten, join, connect, secure, hold, or clamp components together. Fasteners include, but are not limited to, screws, nuts and bolts, rivets, snap-fits, tacks, nails, loop fasteners, and interlocking male/female connectors, such as fishhook connectors, a fish hook connector includes a male portion with a protrusion on its circumference. Inserting the male portion into the female portion substantially permanently locks the two portions together.
As used herein, the term “hinge” refers to a jointed or flexible device that connects and permits pivoting or turning of a part to a stationary component. Hinges include, but are not limited to, metal pivotable connectors, such as those used to fasten a door to frame, spring-loaded hinges, living hinges, and so forth. Living hinges may be constructed from plastic and other materials and formed integrally between two members. A living hinge permits pivotable movement of one member in relation to another connected member.
As used herein, the term “sheet material” means a material that is thin in comparison to its length and breadth. Generally speaking, sheet materials should exhibit a relatively flat planar configuration and be flexible to permit folding, rolling, stacking, and the like. Exemplary sheet materials include, but are not limited to, paper tissue, bath/toilet tissue, paper towels, wipes, label rolls, or other fibrous, film, polymers, or filamentary products.
As used herein, the term “couple” includes, but is not limited to, joining, connecting, fastening, linking, or associating two things integrally or interstitially together.
As used herein, the term “arcuate” includes, but is not limited to, having the form generally of a curve or an arch.
In one aspect of the invention, a dispenser for storing and dispensing rolled sheet material is provided. The dispenser has a housing configured to hold at least one roll of sheet material therein, the housing is formed to include an exit port. The housing includes a portion of an outer surface which is positioned against a support surface. The housing also has an opening defined by a perimeter which is configured to provide two hub positions. A hub is provided, which is configured to receive at least one roll of sheet material. The hub has a first end and a second end. The first end is positioned to extend through at least a portion of one hub position. A flange is positioned radially around at least a portion of the hub near the second end. The flange has a perimeter which is larger than the perimeter of the hub positions. The flange is supported against the outer surface of the housing. The hub is configured to be removed and reinserted in another one of the two hub positions so that the hub is positioned to hold one of a jumbo roll, a mid-sized roll, and a stub roll.
Reference will now be made in detail to the presently preferred embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention and is not meant as a limitation of the invention. For example, features illustrated are described as part of one embodiment or figure can be used on another embodiment or figure to yield yet another embodiment. It is intended that the present invention include such modifications and variations.
As illustrated in
The back plate 14 has a top wall 28 which is positioned generally perpendicularly about a portion of its perimeter, as illustrated in FIG. 2. The top wall 28 is contiguous with a pair of spaced-apart opposing side walls 30 which also adjoin the back plate 14. The back plate 14 is configured to be mounted on a surface or wall, such as, by way of non-limiting example, the wall of a toilet stall (not shown). The back plate 14 includes a plurality of openings 32 to permit such mounting via fasteners, brackets, hinges, adhesives, and so forth. Each side wall 30 and the top wall 28 at a common edge 33 thereof includes an inner lip portion 34 which is slightly recessed relative to an outer surface 36 of the back plate 14.
The back plate 14 also includes a pair of spaced-apart and confronting flange and bar assemblies 38 (FIG. 2). Each flange 40 is coupled to or integrally formed with an inner surface 42 near a lower end 44 of each of the side walls 30 of the back plate 14, and has a bar 46 integrally formed therewith or coupled thereto, as shown in
The cover 16, as shown in
The cover 16 includes a front plate 62 having a window opening 64 provided therein. A window plate 66 (
The top wall 28 of the back plate 14 also includes a convex portion 74 having a latch mechanism coupled thereto, as illustrated in FIG. 2. The latch mechanism includes a latch 78 and a button 80 which are coupled to the inner surface 42 of the back plate 16. The button 80 extends through an opening in the convex portion 74. The top wall 68 of the cover 16 also includes a concave portion 82 configured to receive the convex portion 74 of the top wall 28 of the back plate 16 therein. In addition, the inner surface 56 of the cover 16 includes a reciprocal latch coupler (not shown), which permits the latch 78 to be releasably coupled to the cover 16, thereby permitting the cover 16 to be positioned and maintained in a closed dispensing position relative to the back plate 14. The button 80 may be positioned in a coplanar position relative to the outer surface 36 of the top wall 28, and may include a key hole to permit the latch mechanism to be locked (not shown). Any latch and/or lock mechanism may be used to close/lock the housing 12 to prevent tampering and/or vandalism; many are known in the art.
When the cover 16 is closed against the back plate 14 in the closed dispensing position, the outer lip portion 72 of the cover 16 is cooperatively positioned adjacent the inner lip portion 34 of the back plate 14. Neither the back plate 14 nor the cover 16 includes a bottom wall; therefore, when the housing 12 is in the closed dispensing position, the exit port 24 is provided by the lower end 26 of the housing 12. It will be appreciated that in the present embodiment, the configuration of the housing 12 is not intended as a limitation; other configurations may be used to accommodate aesthetic and/or functional considerations.
As shown in
The dispenser 10 and housing 12 are desirably configured to hold at least two rolls 20 of sheet material 22. The rolls 20 are positioned on the hubs 85, 86 such that the core 88 of each roll 20 is mounted on a hub 85, 86 and each roll 20 is mounted with its outer perimeter 92 adjacent the other. One flat end 90 of each roll 20 is positioned adjacent the back plate 14 while the opposite flat end 90 of each roll 20 is positioned adjacent the front plate 62 of the cover 16.
The dispenser 10 of the present embodiment is designed to hold a combination of large, medium, and small rolls, in non-limiting combinations. That is, in a non-limiting example, the dispenser desirably holds within its internal compartment 18 a combination of either: a) a jumbo roll 94, generally, but not by way of limitation, having a diameter greater than about 9.5 inches, and a stub roll 96, generally, but not by way of limitation, having a diameter of less than about 7 inches; or b) two medium-sized rolls 98, 98′ (hereinafter termed “mid-sized” roll(s)) generally, but not by way of limitation, having a diameter of greater than about 7 inches to about 9.5 inches. It will be appreciated that the dispenser 10 and the housing 12 may be sized to include additional hubs to hold additional rolls of one or more roll sizes in additional combinations.
Referring to
Each hub 85, 86 includes a generally cylindrically-shaped base 111 having a first or closed end 112, and an opposite second or open end 114, as shown in
Returning to the back plate 14, as illustrated in
Each hub 85, 86 may be positioned in at least two positions which are selected by a maintenance technician. The two positions permit a maintenance technician to adjust the dispenser to hold two rolls having substantially the same diameter, such as two mid-sized rolls 98, 98′, as illustrated in
As illustrated in
As shown in
Such movement and positioning of the hubs 85, 86 permit a maintenance technician to pre-set the dispenser for the size of rolls in stock, whether a mid-sized roll, a jumbo roll, or a left-over stub roll. It will be appreciated that other roll size combinations may be used; the foregoing examples are meant to merely illustrate two combinations which are desirable.
In a method of use, the cover 16 is moved away from the back plate 14, as illustrated in
Once the hubs 85, 86 have been positioned, the dispenser 10 is re-coupled to the support surface 121 or the housing 12 is re-positioned on the support surface 121. The selected rolls 20 are mounted on the hubs 85, 86, and the housing 12 is closed as previously described herein. The sheet material 22 on each roll 20 is then in a position to be dispensed to a user through the exit port 24.
In another embodiment of the invention, as illustrated in
A retaining rib 230 is positioned near the perimeter 215 of each opening 204, 205 on the back side 218 of the back plate 214. The retaining rib 230 is configured to have similar but slightly larger dimension than the flange 200, and is configured to retain each flange 200 of each hub 85, 86 in position, when the hubs 85, 86 are inserted from the back side 218 into the openings 204, 205, respectively, and each flange 200 is positioned and confined within each retaining rib 230.
Each retaining rib 230 is configured to retain each flange 200 in a fixed position to prevent movement of hubs 85, 86. To this end, each hub 85, 86 is supported in a generally perpendicular position relative to the back plate 214 and extends transversely across the internal compartment 18 of the housing 212 by cooperation of the retaining rib 230 which supports the flange 200 of each hub 85, 86 securely therein, and the support surface 121 which assists in retaining the flange 200 of each hub 85, 86 in the retaining rib 230 and against the back side 218 of the back plate 214, thereby positioning and maintaining each hub 85, 86, in a non-moving position to receive and hold a roll 20 for dispensing.
Each hub 85, 86 may be positioned in at least two positions which are selected by a maintenance technician. The two positions permit a maintenance technician to adjust the dispenser 212 to hold two rolls 20 having substantially the same diameter, such as two mid-sized rolls 98, 98′, as illustrated in
As illustrated in
As shown in
In a method of use, as illustrated generally in
Once the hubs 85, 86 have been positioned, the dispenser 210 is re-coupled to the support surface 121 (FIG. 11), or the housing 212 is re-positioned on the support surface 121. The selected rolls 20 are mounted on the hubs 85, 86, and the housing 212 is closed as previously described herein. The sheet material 22 on each roll 20 is then in a position to be dispensed to a user through the exit port 24.
It will be appreciated that, in all embodiments, the present removable hubs are positioned within the internal compartment of the housing to allow different sizes of rolls to be contained therein, in various combinations. The hubs do not move to position a roll closer to the exit port; rolls of all sizes shown and described herein are already positioned adjacent the exit port for a user to access one or both rolls, as desired. Rather, each hub is moved to its preselected position as described above, to desirably permit the housing hold either rolls of substantially different diameters, or rolls of substantially similar diameters. That is, each of the hubs, in the present embodiments, and by way of nonlimiting examples, are positionable to hold a combination of either a jumbo roll and a stub roll, or two mid-sized rolls within the internal compartment of the housing, without the outer perimeter of one or more rolls substantially contacting the outer perimeter of another roll, or the inner surface of the housing.
It will further be recognized that, in each embodiment illustrated herein, each hub is also positioned generally transversely across the internal compartment of the housing, and each hub is supported in a generally perpendicular position relative to the back plate, such that each hub is supported at one end by its respective flange and has an opposite free end which is not coupled to the housing. Further, the free end of each hub may include a flange as well (not shown), and so forth, to support the roll in proper alignment for dispensing with respect to the inner surface of the housing, so that the weight of the roll will not cause displacement of the hub and roll relative to the inner surface of the housing. Such use of a flange, and so forth, may assist in supporting the roll to prevent the roll from touching or rubbing against the inner surface of the housing.
Finally, as applied to all embodiments shown and/or described herein, it will be appreciated that the flange supporting each hub may be removably supported against the back side of the housing by clips, snaps, and so forth.
While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by way of the present invention is not to be limited to those specific embodiments. On the contrary, it is intended for the subject matter of the invention to include all alternatives, modifications and equivalents as can be included within the spirit and scope of the following claims.
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| Number | Date | Country | |
|---|---|---|---|
| 20040004153 A1 | Jan 2004 | US |