Dispenser for sheet material

Information

  • Patent Grant
  • 6575397
  • Patent Number
    6,575,397
  • Date Filed
    Thursday, April 25, 2002
    22 years ago
  • Date Issued
    Tuesday, June 10, 2003
    21 years ago
Abstract
A dispenser for dispensing sheet material includes a housing having a chamber configured to hold sheet material and an access door configured to provide both access to the chamber and closure to the chamber. The housing includes a dispensing member supported by the access door. The dispensing member has a first panel and a second panel. At least one panel moves so that the opening in the first panel and the exit port in the second panel align to permit sheet material to be threaded therethrough for loading, and at least one panel moves so that the opening and exit port are moved out of alignment for dispensing the sheet material. A method of installing sheet material in a dispenser.
Description




FIELD OF THE INVENTION




The invention generally relates to dispensers, and more specifically, to dispensers for dispensing sheet material.




BACKGROUND




Dispensers for rolls or stacks of sheet material have an exit port which desirably permits one sheet material at a time to be dispensed from the dispenser. Such dispensers, however, can be difficult or complicated to load and/or adjust for dispensing. In addition, it can be difficult for an operator to thread newly loaded sheet material through small or difficult to access openings and/or exit ports in the dispenser. If such a dispenser is improperly loaded, adjusted, or threaded, excessive or inadequate dispensing of sheet material occurs.




It would be advantageous to have a dispenser for sheet material which is rolled, or sheet material that is stacked, which permits an operator to quickly and easily load sheet material therein. Such a dispenser would provide features permitting easy adjustment and threading to facilitate proper dispensing of the sheet material.




DEFINITIONS




As used herein, the term “caliper” refers to the thickness measurement of a sheet taken under constant force. The caliper may be determined using test method number TAPPI 411-OM-89.




As used herein, the term “basis weight” (hereinafter “BW”) is the weight per unit area of a sample and may be reported as gram-force per meter squared and may be hereinafter calculated using test procedure ASTM D3776-96.




As used herein, the term “machine direction” (hereinafter “MD”) is the direction of a material parallel to its forward direction during processing.




As used herein, the term “machine direction tensile” (hereinafter MDT) is the breaking force in the machine direction required to rupture a specimen. The results may be reported as gram-force and abbreviated as “gf”. The MDT may be determined using test method number ASTM D5035-95.




As used herein, the term “tab strength” is the breaking force in the machine direction required to rupture a sheet product along its perforations. The results may be reported as gram-force and abbreviated as “gf”.




As used herein, the term “exit port” is the opening provided in a dispenser or an opening in an apparatus positioned adjacent an opening in a dispenser for the passage of sheet material out of the dispenser.




As used herein, the term “centerflow roll” or “centerflow roll product” means sheet material wound cylindrically about a center, but permitting the removal of material from the center, such as the roll product described in, for example, WO 97/21377.




As used herein, the term “sheet material” means a material that is thin in comparison to its length and breadth. Generally speaking, sheet materials should exhibit a relatively flat planar configuration and be flexible to permit folding, rolling, stacking, and the like. Exemplary sheet materials include, but are not limited to, paper tissue, paper towels, label rolls, or other fibrous, films, textiles, or filamentary products.




As used herein, the term “fasteners” means devices that fasten, join, connect, secure, hold, or clamp components together. Fasteners include, but are not limited to, screws, nuts and bolts, rivets, snap-fits, tacks, nails, loop fasteners, and interlocking male/female connectors, such as fishhook connectors, a fish hook connector includes a male portion with a protrusion on its circumference. Inserting the male portion into the female portion substantially permanently locks the two portions together.




As used herein, the term “hinge” refers to a jointed or flexible device that connects and permits pivoting or turning of a part to a stationary component. Hinges include, but are not limited to, metal pivotable connectors, such as those used to fasten a door to frame, and living hinges. Living hinges may be constructed from plastic and formed integrally between two members. A living hinge permits pivotable movement of one member in relation to another connected member.




As used herein, the term “couple” includes, but is not limited to, joining, connecting, fastening, linking, or associating two things integrally or interstitially together.




SUMMARY OF THE INVENTION




In one aspect of the invention, a dispenser for dispensing sheet material is provided. The dispenser includes a housing having a chamber configured to hold sheet material. The housing also includes an access door configured to provide both access to the chamber and closure to the chamber. The dispenser also includes a dispensing member supported by the access door. The dispensing member has a first panel having an opening therein which is spaced-apart from a second panel having an exit port provided therein. At least one panel is movable such that when the access door is positioned in an opened loading position to permit sheet material to be loaded into the chamber, at least one of the panels moves so that a portion of the opening in the first panel and a portion of the exit port in the second panel are moved into an axial alignment to permit sheet material to be readily threaded therethrough. When the access door is positioned in a closed dispensing position, at least one of the panels moves so that the opening in the first panel and the exit port in the second panel are moved out of axial alignment so that the sheet material in the chamber flows through the non-aligned opening and exit port.




In another aspect of the invention, an apparatus for use with a dispenser housing is provided. The apparatus is used with a dispenser housing having a chamber configured to hold sheet material. The dispenser housing also has an access door configured to provide both access to the chamber and closure to the chamber. The apparatus is configured to cooperate with the access door to provide dispensing of sheet material therethrough. The apparatus includes a dispensing member configured to be supported adjacent the access door. The dispensing member includes a first panel having an opening therein which is spaced-apart from a second panel having an exit port provided therein. At least one panel is moveable such that when the access door is positioned in an opened loading position to permit sheet material to be loaded into the chamber, at least one of the panels moves so that a portion of the opening in the first panel and a portion of the exit port in the second panel are moved into an axial alignment to permit sheet material to be readily threaded therethrough. When the access door is positioned in a closed, dispensing position, at least one of the panels moves so that the opening in the first panel and the exit port in the second panel are moved out of axial alignment so that the sheet material in the chamber flows through the non-aligned opening and exit port.




In yet another aspect of the invention, a method of installing sheet material in a dispenser is provided. A dispenser having a housing including a chamber configured to hold sheet material is provided. The housing includes an access door and a dispensing member supported by the access door. The dispensing member includes a moveable first panel having an opening therein which is spaced-apart from a second panel having an exit port provided therein. The opening in the movable first panel is aligned with the exit port in the second panel by opening the access door, the first panel being moved so that at least a portion of the opening therein is in axial alignment with at least a portion of the exit port. Sheet material is then disposed into the chamber of the housing. A leading edge of the sheet material is threaded through the axially aligned opening and exit port such that the sheet material extends a distance therefrom. The opening in the first panel and the exit port are moved out of axial alignment by closing the access door, the first panel being moved so that the opening therein and the exit port are not aligned. The sheet material in the chamber flows through the non-aligned opening and exit port.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a dispenser for sheet material from the lower end of the dispenser, showing sheet material disposed in the dispenser (illustrated by phantom lines) and sheet material extending from an exit port;





FIG. 2

is a perspective view of the dispenser of

FIG. 1

, showing the dispenser opened and a dispensing member supported by an access door;





FIG. 3

is a sectional view of

FIG. 2

taken along lines


3





3


, showing loading of a centerflow roll in the dispenser;





FIG. 4

is a sectional view similar to

FIG. 3

showing a loaded position of a centerflow roll in the dispenser;





FIG. 5

is a sectional view of

FIG. 2

taken along lines


5





5


, showing the centerflow roll loaded and the sheet material threaded through the dispensing member on the access door, the dispensing member and access door positioned in a loading position;





FIG. 6

is a sectional view similar to

FIG. 5

, showing a partial closure of the access door and the movement of at least one panel of the dispensing member;





FIG. 7

is a sectional view similar to

FIG. 5

, showing the access door and the dispensing member in a closed dispensing position with a leading edge of sheet material extending from an exit port;





FIG. 8

is a sectional view of

FIG. 1

taken along lines


8





8


;





FIG. 9A

is a partial sectional view taken from

FIG. 7

showing the closure/locking mechanism in an open and unlocked position;





FIG. 9B

is a partial sectional view taken from

FIG. 7

, showing only the closure/locking mechanism in a closed/locked position;





FIG. 10

is a sectional view of the access door and the dispensing member of

FIG. 4

taken along lines


10





10


; and





FIG. 11

is a sectional view similar to

FIG. 4

, but showing the access door and the dispensing member in a closed position.











DETAILED DESCRIPTION




Reference will now be made in detail to the presently preferred embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention and is not meant as a limitation of the invention. For example, features illustrated or described as part of one embodiment or figure can be used on another embodiment or figure to yield yet another embodiment. It is intended that the present invention include such modifications and variations.




Illustrated in

FIGS. 1-11

is a dispenser


10


for dispensing sheet material. The dispenser


10


includes a dispenser housing


12


. The dispenser housing


12


includes a roll housing


14


and an access door


16


, as shown in

FIGS. 1 and 2

. The roll housing


14


is formed to include a roll opening


18


on a lower end


20


thereof. The access door


16


supports a dispensing member


24


which is positioned over the roll opening


18


. It will be appreciated, however, that the dispensing member


24


may be provided separately from the dispenser housing


12


.




The access door


16


is movably coupled to a portion


26


of the lower end


20


of the roll housing


12


via a hinge


28


, as illustrated in

FIGS. 1

,


2


and


5


-


7


. A fastener (not shown), however, or any mechanism may be used to couple the access door


16


to the roll housing


14


. It will be understood that the dispensing member


24


controls dispensing of sheet material from the dispenser


10


.




In the present embodiment, a centerflow roll


30


of sheet material


32


is disposed through the roll opening


18


and into a chamber


34


formed in the roll housing


14


, as shown in

FIGS. 1

,


3


and


4


. It will be appreciated, however, that stacked (not shown), accordion-folded (not shown), and so forth sheet material may be used in other embodiments.




The dispensing member


24


includes a movable first panel


36


formed to include an opening


38


formed therein which is spaced-apart from a second panel


40


having an exit port


42


provided therein, as illustrated in

FIGS. 1

,


2


and


5


-


7


. When the access door


16


is opened and moved away from at least a portion of the opening


18


in the roll housing


14


, the access door


16


and the dispensing member


24


are positioned in an opened loading position. That is, the access door


16


is moved so that the chamber


34


formed in the roll housing


14


is accessible for loading a centerflow roll


30


of sheet material


32


therein. In addition, at least a portion of the opening


38


of the first panel


36


of the dispensing member


24


is also moved into an alignment with the exit port


42


in the second panel


40


, to facilitate threading of the newly loaded sheet material


32


through the opening


38


and the exit port


42


. When the access door


16


is moved adjacent or against the opening


18


in the roll housing


14


to provide closure to the roll housing


14


, the access door


16


and the dispensing member


24


are positioned in a closed dispensing position. Desirably, the opening


38


of the first panel


36


is moved out of axial alignment with the exit port


42


of the second panel


40


, to facilitate dispensing of an effective amount of sheet material


32


from the dispenser


10


, i.e., one sheet material at a time.




Turning now to the roll housing


14


, as shown in

FIGS. 1-8

, which includes a cylindrical sidewall


43


mounted between a pair of spaced-apart sidewalls


44


,


46


. A plurality of spaced-apart positioning ribs


47


extend radially about the cylindrical sidewall


43


, to generally assist, but not by way of limitation, in aligning the centerflow roll


30


for dispensing. The sidewalls


44


,


46


are each coupled to a back plate


48


. A top plate


50


is desirably coupled to or formed with an upper end


52


,


53


of each sidewall


44


,


46


, an upper end


54


of the cylindrical sidewall


43


, and an upper end


56


of the back plate


48


. A partial lower plate


58


is desirably coupled to or formed with lower ends


60


,


61


, of each sidewall


44


,


46


, a lower end


62


of the cylindrical sidewall


43


, and a lower end


64


of the back plate


48


, as illustrated best in

FIGS. 2-4

. The roll housing


14


is positioned generally on a front


65


of the dispenser


10


. It will be understood that the orientation of the roll housing


14


and the access door


16


may vary in different embodiments. The dispenser housing


12


or any portion thereof, i.e., the roll housing


14


and/or the access door


16


, is not intended as a limiting feature of the invention and may take on any shape or configuration. In addition, the dispenser housing


12


may be made of any suitable material(s).




At least a portion of the roll housing


14


and/or the top plate


50


may be formed from an opaque material, or alternatively, the roll housing


14


and/or the top plate


50


, or any portions of the dispenser


10


, may be formed from a clear, tinted, or translucent material, so that a reduction in the centerflow roll


30


disposed in the dispenser


10


can be seen by an operator. It will be appreciated that in the present embodiment the roll housing


14


is cylindrical to follow the curvature of the centerflow roll


30


of sheet material


32


positioned therein. Other shapes of the roll housing and/or the access door may be used in other embodiments to accommodate different configurations of sheet materials.




The lower end


62


of the cylindrical sidewall


43


of the roll housing


14


includes flange members


66


,


67


which are each positioned about an inner surface


68


of the cylindrical sidewall


43


and cooperate to extend radially substantially around the lower end


62


except for a back portion


69


of the lower end


62


positioned nearest to the back plate


48


and a front portion


70


which is positioned generally opposite the back portion


69


, as illustrated in

FIGS. 2 and 4

.




A vertical control rib


71


is positioned generally adjacent the back portion


69


and the lower end


62


of the cylindrical sidewall


43


, as shown in FIGS.


2


and


5


-


7


, and will be discussed in detail below.




A plurality of spaced-apart resilient spring fingers


72


are provided in the roll housing


14


, as illustrated in

FIGS. 2-4

and


11


, to support the newly loaded centerflow roll


30


while sheet material


32


is being threaded through the dispensing member


24


by an operator. Each resilient spring finger


72


is coupled at one end


74


to the flange member


68


, and at an opposite end


76


has a flat support surface


78


for supporting the centerflow roll


30


thereupon. Each resilient spring finger


72


has a curved body


80


positioned between ends


74


and


76


which extends radially at an oblique angle upwardly and inwardly towards the center of the chamber


34


of the roll housing


14


. The plurality of resilient spring fingers


72


cooperate to provide a diameter generally smaller than the diameter of a standard centerflow roll


30


of sheet material


32


.




The spring fingers


72


are formed from a resilient material, such as, by way of non-limiting example, metal, plastic, and so forth, which permit the spring fingers


72


to deflect toward the cylindrical sidewall


43


of the roll housing


14


when there is pressure from a centerflow roll


30


thereagainst, to permit a centerflow roll


30


of sheet material


32


to pass thereby, as shown in FIG.


3


. The spring fingers


72


resiliently move back into their original position once the centerflow roll


30


is positioned above and supported on the spring fingers


72


(FIGS.


4


-


7


), and the pressure from the passage of the centerflow roll


30


is removed therefrom. The flat support surface


78


of each of the spring fingers


72


then cooperates to support the centerflow roll


30


within the chamber


34


of the roll housing


14


, while the access door


16


is opened for loading (FIG.


11


). The resilient spring fingers may comprise and configuration(s), so long as the spring fingers operate generally as shown and described herein.




The access door


16


includes the dispensing member


24


, which is generally centered on an upper surface


82


of the access door


16


, and is positioned adjacent the chamber


34


of the roll housing


14


, as shown in

FIGS. 2-4

. The access door


16


in the present embodiment provides the second panel


40


, illustrated best in

FIGS. 1

,


3


-


8


, and


11


, for the dispensing member


24


, defined generally in the present embodiment by the access door


16


. It will be understood that the second panel


40


and the dispensing member


24


may be formed separately and coupled to the access door


16


or similar structure (not shown). The exit port


42


in the present embodiment is provided in an exit port plate


84


which is supported by the second panel


40


as shown in

FIGS. 1

,


3


-


7


, and


11


. It will be appreciated that the access door


16


may be formed substantially from one panel which includes the exit port


42


(not shown).




A perimeter


90


of the access door


16


generally follows the shape of the lower end


20


of the roll housing


14


(FIGS.


2


and


7


), and the shape facilitates closing and securing the access door


16


against the roll housing


14


. The access door


16


and the roll housing


14


include a closure/locking mechanism


94


, and one closure/locking mechanism


94


is provided by way of non-limiting example, to show one method of providing a closure for the access door


16


against the roll housing


14


, as illustrated in

FIGS. 2

,


6


-


7


,


9


A and


9


B.




The closure/locking mechanism


94


includes a coupling flange


96


which is positioned on the upper surface


82


adjacent a front end


97


of the perimeter


90


of the access door


16


. The coupling flange


96


includes at one end a retention lip


98


. As shown best by

FIGS. 9A and 9B

, the closure/locking mechanism


94


also includes a button panel


100


which is coupled at one end by a pair of fasteners


102


to the inner surface


68


of the cylindrical sidewall


43


of the roll housing


14


in the front portion


70


. The opposite end of the button panel


100


is formed to provide a locking tab


106


. A button


108


is coupled to one side of the button panel


100


and extends through an aperture in the cylindrical sidewall


43


and an aperture in the front button plate


109


on the front


65


of the roll housing


14


. The locking tab


106


is positioned such that when the retention lip


98


moves past the locking tab


106


, the locking tab


106


engages the retention lip


98


to hold and retain the access door


16


in a closed position against the lower end


20


of the roll housing


14


. When the button


108


is depressed, the locking tab


106


is moved away from and disengages the retention lip


98


, permitting the access door


16


to move away from the lower end


20


of the roll housing


14


. It will be understood that the closure/locking mechanism


94


may include a locking mechanism (not shown). By way of non-limiting example, to provide a locking mechanism, the button is recessed and includes a key receptacle, and the locking tab is pivotally coupled to the button and button panel (not shown). When a key is disposed in the key receptacle of the button and turned, the locking tab is pivotally moved away from the retention lip


98


, unlocking the access door


16


from the roll housing


14


. It will be appreciated that the closure/locking mechanism or any portion thereof is not a limiting feature of the invention, and any closure/locking mechanism which operates generally to close/lock the dispenser may be used.




The dispensing member


24


, as shown in

FIGS. 2-8

,


10


and


11


, includes a cylindrical base


110


having a cylindrical perimeter sidewall


112


which has an inner side


114


and opposite perimeter edges


116


,


118


. A partial top panel


120


is provided and is coupled to a portion of the perimeter edge


116


. The partial top panel


120


includes a panel slot


122


formed therein. Spaced-apart and parallel ribs


124


,


126


are coupled to a portion of the top panel


120


on a lower surface


128


thereof, adjacent each side of the panel slot


122


at approximately a


90


degree angle, as shown in

FIGS. 10 and 11

. Each rib


124


,


126


extends transversely from one inner side


114


of the sidewall


112


across to the other, and from one perimeter edge


116


to the opposite perimeter edge


118


. Portions


130


,


131


of the top panel


120


extend beyond each rib


124


,


126


in a confronting relationship. Each rib


124


,


126


includes a flange


132


,


133


, respectively, each of which is positioned in a confronting relationship relative to the other. Grooves


134


,


135


are defined between portion


130


and flange


132


, and portion


131


and flange


133


, respectively. The first panel


36


is positioned so that its perimeter sides


136


,


138


slide in grooves


134


,


135


, respectively, and a front end


140


of the first panel


36


slides below a front portion


142


of the top panel


120


, as shown in

FIGS. 5-7

,


10


and


11


.




The first panel


36


is spaced-apart from the second panel


40


provided as part of the access door


16


via the ribs


124


,


126


, which cooperate to hold the first panel


36


in position(s), as illustrated in

FIGS. 5-7

,


10


and


11


. A lower surface


144


near the perimeter side


136


of the first panel


36


includes a fastener


146


having one end of a spring


148


coupled thereto. Another fastener


146


couples an opposite end of the spring


148


to the base


110


. When the access door


16


is opened in a loading position, the spring


148


contracts to move the first panel


36


such that at least a portion of the opening


38


therein is in a generally horizontal axial alignment along axis


150


with the exit port


42


in the second panel


40


, as shown in

FIGS. 3-5

. A back end


152


of the first panel


36


is positioned by the contraction of the spring


148


against the vertical control rib


71


, which assists in holding the first panel


36


in the loading position. When the access door


16


is closed against the lower end


20


of the roll housing


14


in a dispensing position, the back end


152


of the first panel


36


is pressed against the vertical control rib


71


, causing the first panel


36


to be positioned thereagainst, moving the first panel


36


out of axial alignment with the exit port


42


and causing the spring


148


to expand when the access door


16


is closed in the dispensing position, as illustrated in FIG.


7


.




The first panel


36


includes a plurality of clearance slots


156


positioned at the junction of side


136


and front end


140


, side


138


and front end


140


, side


136


and back end


154


, and side


138


and back end


154


, as illustrated in

FIGS. 2 and 7

. The slots


156


correspond to and cooperate with a plurality of clearance slots


158


formed in a perimeter edge


160


of the partial top panel


120


, which similarly correspond and cooperate with a plurality of clearance slots


162


formed in the perimeter edge


116


of the base


110


. Each of the plurality of clearance slots


156


,


158


,


162


align and cooperate with the position of each of the plurality of resilient spring fingers


72


positioned in the roll housing


14


, as shown in

FIG. 11

to permit the dispensing member


24


to move adjacent to the spring fingers


72


when the access door


16


is closed without interfering with the spring fingers


72


. Such cooperation permits the dispensing member


24


supported by the access door


16


to be positioned in the roll housing


14


so that a lower end


164


of a centerflow roll


30


of sheet material


32


rests generally upon the top panel


120


of the dispensing member


24


, thereby removing the substantial amount of the weight of the centerflow roll


30


from the resilient spring fingers


72


and transferring the weight to the top panel


120


. When the access door


16


is closed against the lower end


20


of the roll housing


14


, the first panel


36


is moved by the control rib


71


into a dispensing position and the clearance slots


156


,


158


and


162


are moved into a cooperative alignment.




In this manner, the resilient spring fingers


72


are used primarily to support, desirably temporarily, the centerflow roll


30


when it is loaded in the roll housing


14


, as shown in FIG.


4


. This permits an operator, during loading, to have both hands free, to easily thread the sheet material


32


through the dispensing member


24


without holding the centerflow roll


30


at the same time. The resilient spring fingers


72


are desirably not required to support the weight of the centerflow roll


30


for dispensing, as illustrated in FIG.


11


. Alternatively, however, it will be appreciated that the plurality of resilient spring fingers


72


may be used to permanently support the centerflow roll


30


.




In the present embodiment, the opening


38


in the first panel


36


is formed to have at least a generally semi-circular or semi-elliptical shape, with the concave curvature of the semi-circular or semi-elliptical opening


38


being positioned toward the back plate


48


of the dispenser housing


12


as shown in

FIG. 2-4

. Similarly, the exit port


42


formed in the exit port plate


84


of the second panel


40


is also formed to be semi-circular or semi-elliptical, and the concave curvature of the semi-circular or semi-elliptical shape is positioned toward the front


65


of the dispenser housing


12


. It will be understood that the size and configuration of the opening


38


and the exit port


42


may be any shape or combination of shapes and sizes.




It will be appreciated that the second panel


40


may be provided as a movable panel, while the first panel


36


is provided as a stationary panel (not shown). In another alternative, both the first panel


36


and the second panel


40


may be movable (not shown). Any alternative may be used in the present invention, so long as the invention operates to provide the advantages as generally described and illustrated herein.




When the access door


16


and therefore the dispensing member


24


are positioned in an opened loading position, as illustrated in

FIGS. 2-5

, at least a portion of the opening


38


in the first panel


36


and the exit port


42


of the second panel


40


are in an axial alignment (FIG.


5


). Axis


150


extends generally horizontally through at least a portion of the aligned opening


38


and exit port


42


, to facilitate threading sheet material


32


from a newly loaded centerflow roll


30


therethrough, as shown in FIG.


5


. When the access door


16


and the dispensing member


24


are positioned in a closed dispensing position, the opening


38


is moved out of alignment with the exit port


42


, such that the opening


38


is positioned on one or a first axis


168


which extends generally, but not by way of limitation, vertically through the opening


38


when the access door


16


is in a closed position, and the exit port


42


is positioned on a separate or a second axis


170


spaced-apart and generally parallel to axis


168


. An oblique or third axis


172


extends through both opening


38


and exit port


42


, intersecting the first axis


168


and the second axis


170


. In addition, the first panel


36


is spaced-apart generally vertically a distance


174


from the second panel


40


.




In a dispensing position, as illustrated best in

FIGS. 1 and 7

, the sheet material


32


is positioned against the concave curvature of the opening


38


in the first panel


36


and the concave curvature of the exit port


42


of the second panel


40


, following a generally circuitous path


176


, for example, Z-shaped, S-shaped, serpentine, and so forth, as it flows from the roll housing


12


and through the opening


38


and the exit port


42


of the first and second panels


36


,


40


. The spatial positioning of the opening


38


, the distance


174


, and the exit port


42


in the dispensing position result in a frictional resistance of the sheet material


32


as it flows along the circuitous path


176


. It will be appreciated that the frictional resistance is also created by the selection of the size and configuration of the opening


38


and the exit port


42


. These elements in combination cooperate to provide dispensing of an effective amount of sheet material, i.e., desirably, one sheet material at a time, thereby avoiding excessive dispensing or under dispensing of sheet material.




A method of installing sheet material


32


in a dispenser


10


is shown and described in detail herein. The roll housing


14


of the dispenser


10


is opened by an operator by pushing the button


108


of the closure mechanism


94


, which moves the locking tab


106


away from the retention lip


98


(FIGS.


9


A and


9


B), thereby permitting the access door


16


to move away from at least a portion of the roll housing


14


and into an opened loading position. This positioning of the access door


16


relative to the roll housing


14


permits an operator to access the storage chamber


34


, as illustrated in

FIGS. 2-6

. The movement of the access door


16


permits movement of the first panel


36


of the dispensing member


24


via the retraction of the spring


148


coupled to both the first panel


36


and the base


110


, thereby moving the first panel


36


and at least a portion of the opening


38


therein into an axial alignment with at least a portion of the exit port


42


in the second panel


40


, as shown in

FIGS. 3-5

. A centerflow roll


30


of sheet material


32


is positioned in the chamber


34


by pushing the centerflow roll


30


against the plurality of resilient spring fingers


72


, the pressure of the centerflow roll


30


deflecting the spring fingers


72


toward the cylindrical sidewall


43


of the roll housing


14


, until the centerflow roll


30


is positioned above the spring fingers


72


, as illustrated in

FIGS. 3

,


4


and


11


. The spring fingers


72


return to their original un-deflected position to cooperate to support the weight of the centerflow roll


32


upon the flat support surface


78


of each spring finger


72


. A leading edge


178


of the sheet material


32


in the centerflow roll


30


is threaded through the dispensing member


24


via the generally axially aligned opening


38


of the first panel


36


and the exit port


42


of the second panel


40


for loading. The access door


16


is then moved back against the lower end


20


of the roll housing


14


. The retention lip


98


is moved past the locking tab


106


, permitting the access door


16


to be positioned and retained against the lower end


20


of the roll housing


14


, as shown in

FIGS. 7

,


9


A and


9


B. In addition, the movement of the access door


16


moves the back end


152


of the movable first panel


36


against the vertical retention rib


71


, thereby moving the first panel


36


and the clearance slots


156


therein into an alignment to cooperate with the clearance slots


158


,


164


of the top panel


120


and the base


110


, respectively, so that the top panel


120


of the dispensing member


24


is disposed against and holds the lower end


164


of the centerflow roll


30


, thereby substantially supporting the weight of the centerflow roll


30


, as illustrated in FIG.


11


. The movement of the access door


16


and the moveable first panel


36


of the dispensing member


24


also moves the opening


38


in the first panel


36


out of axial alignment with the exit port


42


of the second panel


40


, positioning the opening


36


on one or the first axis


168


and the exit port


38


on another or the second axis


170


. The first axis


168


and the second axis


170


are desirably, but not by way of limitation, generally parallel, and the sheet of material


32


flows through the opening


38


and the exit port


42


on a third axis


172


, along the circuitous path


176


.




While the present invention has been described in connection with certain preferred embodiments, it is to be understood that the subject matter encompassed by way of the present invention is not to be limited to those specific embodiments. On the contrary, it is intended for the subject matter of the invention to include all alternatives, modifications and equivalents as can be included within the spirit and scope of the following claims.



Claims
  • 1. A dispenser for dispensing sheet material, comprising:a housing having a chamber configured to hold sheet material, the housing including an access door configured to provide both access to the chamber and closure to the chamber; and a dispensing member supported by the access door, the dispensing member including a first panel having an opening therein which is spaced-apart from a second panel having an exit port provided therein, at least one panel being movable such that when the access door is positioned in an opened loading position to permit sheet material to be loaded into the chamber, at least one of the panels moves so that a portion of the opening in the first panel and a portion of the exit port in the second panel are moved into an axial alignment to permit sheet material to be readily threaded therethrough, and when the access door is positioned in a closed dispensing position, at least one of the panels moves so that the opening in the first panel and the exit port in the second panel are moved out of axial alignment so that the sheet material in the chamber flows through the non-aligned opening and exit port.
  • 2. The dispenser of claim 1, wherein the first panel having an opening formed therein is configured to move so that the opening is positioned in axial alignment with the exit port of the second panel when the access door is opened.
  • 3. The dispenser of claim 1, wherein the first panel having an opening formed therein is configured to move so that the opening is positioned out of axial alignment relative to the exit port of the second panel when the access door is closed.
  • 4. The dispenser of claim 3, wherein the opening of the first panel is positioned on a first axis and the exit port of the second panel is positioned on a second axis.
  • 5. The dispenser of claim 4, wherein the sheet material flows from the opening of the first panel to the exit port of the second panel on a third axis.
  • 6. The dispenser of claim 1, wherein sheet material disposed in the chamber of the housing flows therefrom through the opening and out of the exit port in a circuitous path to facilitate an amount of frictional resistance.
  • 7. The dispenser of claim 1, wherein the access door is movably coupled to the housing.
  • 8. The dispenser of claim 1, wherein a plurality of spaced-apart resilient spring fingers are positioned in the chamber of the housing and cooperate to support sheet material positioned therein.
  • 9. The dispenser of claim 8, wherein each resilient spring finger is configured to move away from pressure thereagainst to permit sheet material to move by each resilient spring finger, each resilient spring finger being configured to return to its original position relative to the housing when the pressure is removed therefrom to support the sheet material lying thereon.
  • 10. A dispenser for dispensing sheet material, comprising:a housing having a chamber configured to hold sheet material, the housing including an access door configured to provide both access to the chamber and closure to the chamber; and a dispensing member supported by the access door, the dispensing member including a movable first panel having an opening therein which is spaced-apart from a second panel having an exit port provided therein such that when the access door is positioned in an opened loading position to permit sheet material to be loaded into the chamber, the first panel moves so that a portion of the opening therein is moved into an axial alignment with a portion of the exit port in the second panel to permit sheet material to be readily threaded therethrough, and when the access door is positioned in a closed dispensing position, the first panel moves so that the opening therein is moved out of axial alignment with the exit port in the second panel so that sheet material in the chamber flows through the non-aligned opening and exit port.
  • 11. The dispenser of claim 10, wherein when the access door is positioned in the closed dispensing position the opening in the first panel is positioned on a first axis and the exit port in the second panel is positioned on a second axis.
  • 12. The dispenser of claim 11, wherein the first axis and second axis are parallel.
  • 13. The dispenser of claim 11, wherein the sheet material positioned between the opening and the exit port flows therebetween on a third axis.
  • 14. The dispenser of claim 11, wherein the first panel is spring biased for movement.
  • 15. The dispenser of claim 14, wherein the first panel of the dispensing member is spring biased to move the opening formed therein into an alignment with the exit port of the second panel when the access door opened and to move the opening formed therein out of axial alignment with the exit port of the second panel when the access door is closed.
  • 16. The dispenser of claim 10, wherein the sheet material disposed in the chamber of the housing flows therefrom through the opening and out of the exit port on a circuitous path configured to facilitate an amount of frictional resistance.
  • 17. The dispenser of claim 10, wherein the access door is movably coupled to the housing.
  • 18. The dispenser of claim 10, wherein the housing includes a plurality of spaced-apart resilient spring fingers which cooperate to support sheet material therein.
  • 19. The dispenser of claim 18, wherein each resilient spring finger is configured to move away from pressure thereagainst to permit sheet material to be disposed in the dispenser, each resilient spring finger configured to return to its original position relative to the housing when the pressure is removed therefrom to support sheet material lying therein.
  • 20. An apparatus for use with a dispenser housing having a chamber configured to hold sheet material, the dispenser housing adapted to have an access door configured to provide both access to the chamber and closure to the chamber, the apparatus configured to cooperate with an access door to provide dispensing of sheet material therethrough, the apparatus comprising:a dispensing member supported by and including an access door, the dispensing member including a first panel having an opening therein which is spaced-apart from a second panel having an exit port provided therein, at least one panel being moveable such that when the access door is positioned in an opened loading position to permit sheet material to be loaded into the chamber, at least one of the panels moves so that a portion of the opening in the first panel and a portion of the exit port in the second panel are moved into an axial alignment to permit sheet material to be readily threaded therethrough, and when the access door is positioned in a closed, dispensing position, at least one of the panels moves so that the opening in the first panel and the exit port in the second panel are moved out of axial alignment so that the sheet material in the chamber flows through the non-aligned opening and exit port.
  • 21. The apparatus of claim 20, wherein the first panel having an opening formed therein is configured to move so that the opening is positioned in axial alignment with the exit port of the second panel when the access door is opened.
  • 22. The apparatus of claim 20, wherein the first panel having an opening formed therein is configured to move so that the opening is positioned out of axial alignment relative to the exit port of the second panel when the access door is closed.
  • 23. The apparatus of claim 22, wherein the opening in the first panel is positioned on a first axis and the exit port of the second panel is positioned on a second axis.
  • 24. The apparatus of claim 23, wherein the first axis and second axis are parallel.
  • 25. The apparatus of claim 20, wherein the sheet material disposed in the chamber of the dispenser housing flows therefrom through the opening and out of the exit port in a circuitous path to facilitate an amount of frictional resistance.
  • 26. A dispenser adapted to dispense sheet material, the dispenser comprising:a housing having a chamber configured to hold sheet material, the housing including an access door configured to provide both access to the chamber and closure to the chamber; and controlling means supported by the access door for controlling the movement of sheet material from the housing through an exit port, the controlling means including a first panel having an opening therein which is spaced-apart from a second panel having the exit port provided therein, at least one panel being movable such that when the access door is positioned in an opened loading position to permit sheet material to be loaded into the chamber, at least one of the panels moves so that a portion of the opening in the first panel and a portion of the exit port in the second panel are moved into an axial alignment to permit sheet material to be readily threaded therethrough, and when the access door is positioned in a closed dispensing position, at least one of the panels moves so that the opening in the first panel and the exit port in the second panel are moved out of axial alignment so that the sheet material in the chamber flows through the non-aligned opening and exit port.
  • 27. The dispenser of claim 26, wherein the controlling means includes a dispensing member.
  • 28. The dispenser of claim 26, wherein the first panel having an opening formed therein is configured to move so that the opening is positioned in axial alignment with the exit port of the second panel when the access door is opened.
  • 29. The dispenser of claim 26, wherein the first panel having an opening formed therein is configured to move so that the opening is positioned out of axial alignment relative to the exit port of the second panel when the access door is closed.
  • 30. The dispenser of claim 29, wherein the opening of the first panel is positioned on a first axis and the exit port of the second panel is positioned on a second axis.
  • 31. The dispenser of claim 30, wherein the sheet material flows from the opening of the first panel to the exit port of the second panel on a third axis.
  • 32. The dispenser of claim 26, wherein sheet material disposed in the chamber of the housing flows therefrom through the opening and out of the exit port in a circuitous path to facilitate an amount of frictional resistance.
  • 33. The dispenser of claim 26, wherein the access door is movably coupled to the housing.
  • 34. The dispenser of claim 26, wherein the housing includes a plurality of spaced-apart resilient spring fingers which cooperate to support sheet material therein.
  • 35. The dispenser of claim 34, wherein each resilient spring finger is configured to move away from pressure thereagainst to permit sheet material to be disposed in the dispenser, each resilient spring finger configured to return to its original position relative to the housing when the pressure is removed therefrom to support the sheet material lying therein.
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