A viscous food product is considered herein to include food products like pancake batter, syrups and various types of condiments that include mayonnaise, guacamole, ketchup and mustard. Such foods are often provided to restaurants and food service providers in rigid paper or plastic tubes. The food products are dispensed or served using sauce dispensing guns.
Many viscous food products are pasteurized or treated for consumption using high-pressure pasteurization. While prior art tubes and other rigid or semi-rigid containers might be well-suited to be used with sauce dispensing guns, they are ill-suited to be pressurized during high-pressure pasteurization. An apparatus and method for dispensing viscous foods that is both relatively clean and yet usable with high pressure pasteurization would be an improvement over the prior art.
Plastic bags can be formed in different ways but in the embodiment shown in
A single, elongated sheet 101 of a relatively tough flexible plastic having a length “L” is folded across the width “W” of the sheet at a location 105 along the length L of the sheet 101. Folding the sheet 101 along the width W can thus define two similarly-shaped rectangular panels 102 and 104. Each panel 102, 104 has two long edges 106 and two short edges 108 and 109. A first or “top” edge 108 is located where the sheet 101 is folded over itself. Each panel 102, 104 forms, and is considered herein to be a bag side wall. The bag sidewalls are thus also identified by reference numerals 102 and 104.
Each long edge 106 of a panel (102 or 104) is joined to a corresponding or mating long edge 106 of an “opposing” sidewall (104 or 102). The two sidewalls 102, 104 are joined to each other by the application of heat, an adhesive or both heat and adhesive, to an elongated, narrow strip of plastic material just inside and substantially parallel to each long edge 106. Adhesive is of course applied between the two sidewalls. The narrow strips where heat is applied, or where adhesive is applied between, defines seams 110, 112 that run parallel or substantially parallel to the long edges 106. The seams seal or enclose viscous food products inside the bag such that the bag can be pressurized in a high-pressure pasteurization process without having the bags rupture as a result of the pasteurization process.
As used herein, the term “seam” is considered to include either a line, groove, ridge or thickness, formed by the abutment, connection, attachment or overlap of two or more layers of plastic material, regardless of how the layers are abutted, connected attached or overlap. Seams can be formed using heat, adhesive or both heat and adhesive.
As stated above, and as shown in
As can be seen in
Regardless of how a bag is formed and regardless of whether a bag 100 is considered to have one wall, two walls 102 and 104 or three walls, 102, 104 and 116. At least one of the walls, or a portion of a wall, is formed or processed to have a self-sealing dispensing orifice, which is identified in the figures by reference numeral 122. The orifice 122 is preferably formed simply by cutting two slices 124 and 126 into the side wall or the side panel of a bag, such as the bag shown in
Because a seam is comprised of two or more layers of plastic sheet, a seam will usually have mechanical characteristics that differ from the sheet material from which a seam is formed. The slices 124 and 126 that form the orifice 122 are therefore made at a location in a bag sidewall that is “away” from a seam. Stated another way, the slices 124 and 126 are formed so that they do not pass through a seam.
As used herein, the terms “away” and “away from” are considered to mean: absent from; spaced away from; or distant from. Locating the self-sealing dispensing orifice 122 to be “away” from a seam or seal thus means that the slices or cuts 124 and 126 that define the orifice 122 are located in a smooth portion of the sidewall and do not extend through a seam or seal or joint that connects sidewalls together.
A self-sealing dispensing orifice 122 is preferably embodied as four, flexible plastic triangular-shaped panels 128, 130, 132 and 134, defined by two, substantially orthogonal cuts 124 and 126 through the material from which a wall 102 or 104 of the bag 100 is made. The cuts 124 and 126 are preferably of equal lengths. The cuts 124 and 126 are also preferably orthogonal to each other. Forming the cuts 124 and 126 to be equal and forming the cuts 124 and 126 to be orthogonal to each other results in the four segments, the shapes of which are sectors of a circle but nevertheless referred to herein as triangular-shaped or substantially triangular-shaped panels having equal or at least substantially equal areas. The area of each panel is equal to one-half the length of a cut 124 and 126 multiplied by the square of the angle, measured in radians, that is between the cuts 124 and 126. Stated another way, the area, A of a panel 128, 130, 132 or 134 is equal to
where “r” is equal to one-half the total length of a cut 124 or 126 and θ is the angle between the two cuts expressed in radians. For cuts that are right angles to each other, θ is equal to ninety degrees or π/2.
When a viscous food product inside the cylinder is urged against the panels 128, 130, 132 and 134, the equal areas of the panels results in equal or at least substantially equal forces being applied to each of the different panels 128, 130, 132 and 134. Since the panels 128-134 consist of the same flexible yet resilient material from which the bag walls are made, the panels 128-134 will react or bend outwardly in substantially the same way. When a force applied to the panels from the viscous food product is removed, the panels 128-134 will return to their original shape in substantially the same way at substantially the same time.
The orifice 122 and its constituent panels 128-134 are considered herein to be part of a bag wall. Stated yet another way, a bag wall 102 or 104 forms part of the orifice 122. The material from which the bag 100 is made is relatively resilient.
The orifice 122 formed by the panels 128-134 is considered to be “self-sealing” because the stiffness of the material from which the bag walls and panels 128-134 are made causes the panels 128-134 to return to their original shapes and because the slices or cuts 124 and 126 that define the panels 128-134 are formed to be too for the particular food product in the bag 100 to flow through the slices or cuts 124 and 126. The panels 128-134 thus open responsive to an applied force supplied by a viscous food product but then close themselves when the deflection force is removed. The efficacy of the self-sealing orifice 122, i.e., the tightness of the orifice 122, will thus depend on the resilience or stiffness of the material from which the bag wall is formed, the thickness of the material from which the sidewalls are formed, the width of the cuts or slices 124, 126 and the viscosity of the material to be dispensed.
The cylinder 204 has a “second” end 208, which is partially “closed.” The second end 208 of the cylinder 204 is considered to be partially closed because the second end 208 is formed to have a hole or opening 212. When viewed head on, the second end 208 of the cylinder 204 has a shape reminiscent of an annulus in that the second end 208 has a ring or ring-like flange identified in the figure by reference numeral 210, which surrounds a circular opening 212. The opening 212 is large enough to encircle the panels 128-134 of the self-sealing orifice 122 and thus open and close responsive to force applied to and removed from the panels. The opening 212 also allows a corresponding portion of the bag wall to extend outwardly from the opening 212 by a small distance and be kept taught or slightly stretched.
When the bag 100 is placed into the tube 204, the circular opening 212 in the second end 208 “exposes” the panels 128-134 of the self-sealing orifice 122. Stated another way, the orifice 122 and its constituent panels 128-134 are “aligned with” or centered in the opening 212, as can be seen in
The opening 212 is considered to be surrounded by a ring-like area 210, which is referred to hereinafter as an annulus 210. The annulus holds the bag 100 in the cylinder 204, especially when the piston 207 pushes the bag 100 and its contents toward the second end 208 of the cylinder 204. Stated another way, the annulus 210 at the second end 208 of the tube 204 surrounds the dispensing orifice 212 yet retains the bag 100 inside the tube 204 as the bag 100 is compressed by a piston 207 driven through the cylinder 204 by a corresponding piston 209 of the gun 202.
A flexible plastic bag 718 similar to the bag shown in
A top sheet 1002 of plastic is attached to a similarly-shaped bottom sheet 1004 by seams formed along two long edges 1006 and two short edges 1008. A fill seam 1010 in the top sheet 1002 is formed by joining two portions 1012, 1014 of the top sheet 1002 after the bag 1000 is filled.
After the bag 1000 shown in
The bag shown in
The foregoing description if for purposes of illustration only. The true scope of the invention is set forth in the appurtenant claims.
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