The present disclosure generally relates to dispensers and, more particularly, pertains to hand-held dispensers for discharging viscous materials.
A variety of hand-held, manually operated dispensers are known for selectively dispensing thick, flowable viscous materials, such as paste-like extrudable materials in the form of gels, foams, adhesives, and the like. One area in which dispensers of the present disclosure have particular application is the food industry where pre-packaged charges of viscous food products, such as cheese, whipped topping, icing, and food condiments, are to be dispensed.
Many of these food product dispensers include a housing or body for replaceably receiving a flexible package of a food product to be dispensed. The dispenser typically has a dispensing end and a piston slideably mounted within the body. Dispensers of this type usually include a handle having a pivotably mounted trigger which is squeezed by a user to activate a piston advancing arrangement. Such piston advancing arrangement commonly includes an elongated rod that is advanced by a pawl mechanism linking the rod and the piston. One portion of the rod is adapted for contact with the piston and propels the piston as the user manipulates the trigger. As the piston is advanced, the food product is dispensed from the dispensing end.
To refill the dispenser with a new flexible package, the dispenser is disassembled and the new flexible package is inserted. While refiling the dispenser, residual food product at the dispensing end may spill out or be cleaned from the dispensing end. Accordingly, the residual food product is lost thereby increasing costs and refill frequency.
In other common applications, a dispenser is provided that includes an open cavity that receives a food product that is not provided in a flexible package. In such embodiments, the food product is poured into the open cavity. When the supply of food product is emptied from the open cavity, the open cavity is refilled with the food product. Presently, dispensers are not available that can handle both flexible pouches and poured-in food products.
There remains a need for a dispenser that efficiently dispenses the food product received in either a flexible pouch or as a pour-in supply, such that little or no residual food product is lost or wasted when the dispenser is refilled. Furthermore, there remains a need for a dispenser with an efficient mechanism for driving the rod and the piston to thereby dispense the food product from the dispenser that is easy to use and clean. Through research and experimentation, the present inventors have developed the dispensers of the present disclosure that increase efficiency of the mechanism that drives the piston to thereby dispense the food product.
This Summary is provided to introduce a selection of concepts that are further described below in the Detailed Description. This Summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter
In certain examples a dispenser for dispensing a viscous material contained in a flexible package includes a body extending along a longitudinal axis that has a first end, an opposite second end, a cavity configured to receive the flexible package, and a handle assembly coupled to the first end. The handle assembly has a fixed handle, a trigger pivotally coupled to the fixed handle, and a rod extending between the fixed handle and the trigger into the cavity along the longitudinal axis. A plurality of dispensing valves are positioned at the second end of the body and configured to dispense the viscous material, and a piston is movably disposed in the cavity for engagement with the flexible package. As the trigger is pivoted toward the fixed handle, the rod moves along the longitudinal axis toward the piston such that the piston engages the flexible package and the viscous material dispenses through the plurality of dispensing valves.
In certain examples, a dispenser for dispensing a viscous product contained in a flexible package includes a body extending along a longitudinal axis and having a first end, an opposite second end, a cavity configured to receive either the flexible package or a pour-in supply of product, and a handle assembly coupled to the first end. The handle assembly has a fixed handle, a trigger pivotally coupled to the fixed handle, a rod extending between the fixed handle and the trigger into the cavity along the longitudinal axis, a pawl member pivotally coupled to the fixed handle, and a gasket coupled to the first end of the body through which the rod slides. The gasket applies a radially inwardly force on the rod to thereby prevent movement of the rod away from the piston as the trigger is pivoted. A plurality of dispensing valves are positioned at the second end of the body, and a piston is movably disposed in the cavity for engagement with the flexible package. As the trigger is pivoted toward the fixed handle, the trigger pivots the pawl member such that pawl member engages the rod and axially moves the rod along the longitudinal axis. Accordingly, the rod moves the piston into engagement with the flexible package such that the viscous material dispenses through the plurality of dispensing valves.
Various other features, objects and advantages of the invention will be made apparent from the following description taken together with the drawings.
The drawings illustrate modes presently contemplated of carrying out the present disclosure. In the drawings:
Depicted in
The body 18 has a first end 21, an opposite, threaded second end 22, and a sidewall 31 extending between the ends 21, 22. The sidewall 31 has an interior surface 32 and an opposite, exterior surface 33. A wall member 24 (
The body 18 includes a handle assembly 40 that is removably coupled to the first end 21 of the body 18 and is operated by an operator to dispense food product from the dispenser 10. The handle assembly 40 includes a fixed handle 41 integrally joined to a cap 42 that engages with the first end 21 of the body 18. The cap 42 has a flange 44 that extends parallel to the longitudinal axis 20 in a direction away from the fixed handle 41. The flange 44 has threads that engage with corresponding threads on the exterior surface 33 of the sidewall 31. The fixed handle 41 has a first cutout 104 and the trigger 46 has a second cutout 105 that corresponds with the first cutout 104 such that when the trigger 46 is pivoted toward the fixed handle 41 the first and second cutouts 104, 105 define a passageway 106 (
Referring to
The trigger 46 has a boss 55 that extends from the interior surface 56 of the trigger 46 toward the fixed handle 41. The boss 55 has a first surface 57 that contacts a pawl member 58 which is pivotally coupled to the fixed handle 41. In particular, the pawl member 58 has a first end 59a that is received in a channel 61 defined by the fixed handle 41. The pawl member 58 has an opposite second end 59b with a second surface 91. The pawl member 58 also has a hole 92 in which the rod 50 slides, and the hole 92 is defined by an edge surface 93 that selectively contacts the rod 50 when the trigger 46 pivots (described hereinbelow). The shape of the pawl member 58 can vary, and in the example depicted the pawl member 58 is “L”-shaped. A guide member 94 is also coupled to the trigger 46, and the guide member 94 has a hole 95 in which the rod 50 slides. As the trigger 46 pivots toward the fixed handle 41, the guide member 94 compresses the second spring 49 against the first end 21 of the body 18. A gasket 96 at the cap 42 prevents debris from entering the cavity 19a while still allowing the rod 50 to slide there through. A clip 97 is connected to the cap 42 to thereby prevent over rotation or pivoting of the trigger 46 away from the fixed handle 41 (see arrow B on
An elongated reciprocating rod 50 is mounted for axial movement along the longitudinal axis 20 in the package receiving cavity 19a as the trigger 46 is pivoted. A piston 52 is within the package receiving cavity 19a is incrementally moved by the rod 50 such that the piston 52 applies a pressure to the flexible package 14 and thus food product dispenses from the dispenser 10.
Referring back to
In the example depicted in
The food product passing through the fitment 23 centered in the passage 25 in the wall member 24 is received into a diverter insert 70. The diverter insert 70 is retained in the insert receiving cavity 19b by a removable collar assembly 60 that is coupled to the second end 22 of the body 18. The collar assembly 60 includes a dispensing disc 62 having a plurality of one-way flexible dispensing valves 63. Each of the dispensing valves 63 allows the food product to exit from the dispenser 10. A cover 64 engages with the threaded second end 22 of the body 18 to hold the dispensing disc 62 in place. The cover 64 forces the dispensing disc 62 into contact with the diverter insert 70 such that a fluid tight seal is formed between the diverter insert 70 and the dispensing disc 62 and between the diverter insert 70 and the wall member 24. The dispensing disc 62 can include any number and size of dispensing valves 63. In the example depicted in
The diverter insert 70 disposed in the insert receiving cavity 19b is configured to receive the food product passing through the passage 25 and divert the food product to each of the dispensing valves 63. The diverter insert 70 is centered on the longitudinal axis 20. As shown in
The chamber 74 has a first interior sidewall 75 that radially inwardly slopes from the inlet opening 72 toward the longitudinal axis 20 and terminates at a second interior sidewall 85 which radially outwardly slopes away from the longitudinal axis 20 and toward the outlet openings 81. The first interior sidewall 75 radially inwardly diverts the food product toward the longitudinal axis 20 and the second interior sidewall 85 radially outwardly diverts the food product toward the dispensing valves 63. The outlet openings 81 are each shaped such that food product is directed toward one of the dispensing valves 63. For example, as shown in
The outlet end 80 of the diverter insert includes alignment holes 88 that receive the alignment bosses 66 on the dispensing disc 62 to align the dispensing sections 83 with the dispensing valves 63. One of the alignment holes 88 is larger and shaped differently than the other alignment holes 88 to ensure proper alignment of the diverter insert 70 and the dispensing disc 62. Proper alignment of the dispensing sections 83 and the dispensing valves 63 is also important to ensure efficient and effective flow of the food product through the diverter insert 70 and to the dispensing valves 63. The dispensing sections 83 are in fluid communication with each other (e.g. there are no barrier structures between the dispensing sections 83).
Referring to
To load the dispenser 10 with the flexible package 14, the handle assembly 40 is decoupled from the body 18 and the flexible package 14 is inserted into the package receiving cavity 19a and the fitment 23 is located within the passage 25 (see
To dispense the food product, the trigger 46 is squeezed towards the fixed handle 41 (see arrow A on
When the trigger 46 is released, the first spring 48 applies a spring force to the pawl member 58 such that the pawl member 58 pivots in a second direction (see arrow F on
The initial incremental movement of the piston 52 toward the flexible package 14 exerts a pressure on the flexible package 14 which will cause bursting of the second end wall 17 of the flexible package 14 at the location of the fitment 23. Further incremental movement of the piston 52 compresses the flexible package 14 causing the food product to be forced out of the flexible package 14 and through the passage 25 defined in the wall member 24. The food product is then received into the chamber 74 of the diverter insert 70. The chamber 74 fills with food product, and after the chamber 74 is completely filled with food product, additional food product received into the chamber 74 causes food product to be diverted into the dispensing sections 83, which divert the food product toward one of the dispensing valves 63. The trigger 46 is repeatably squeezed to dispense the food product from the dispenser 10.
To reload or refill the dispenser 10 when the flexible package 14 is empty, the handle assembly 40 is decoupled from the body 18 so that the used flexible package 14 can be removed and a new flexible package 14 can be inserted into the package receiving cavity 19a. To reset the handle assembly 40, the piston 52 and the rod 50 are moved to its original position by applying a force in an axial direction away from the body (see arrow E on
The present inventors have found that the dispenser 10 and the diverter insert 70 of the present disclosure greatly reduces the amount of food product which must be cleaned/removed from the dispenser 10 each time the dispenser is refilled. In conventional dispensers, an amount of residual food product is often trapped below the piston and above the dispensing opening due to the piston not fully compressing the flexible package and dispensing the food product there from. Accordingly, when the nearly emptied flexible package is removed from the dispenser the residual food product is trapped in the flexible package and/or in the dispenser between the piston and the dispensing holes. This residual food product is often placed in the trash or cleaned from the dispenser prior to a new flexible package being added to the dispenser. In contrast, the dispenser 10 of the present disclosure minimizes or eliminates the amount of residual food product that is wasted. Accordingly, the dispensing efficiency of the dispenser 10 of the present disclosure is greater than conventional dispensers. The diverter insert 70 of the present disclosure increases the flow rate of the food product between the flexible package 14 and the dispensing valves 63 and reduces buildup of large particles that may normally collect in at the sides or corners of conventional dispensers with conventional nozzles.
In the present disclosure, certain terms have been used for brevity, clarity and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different systems, apparatuses and method steps described herein may be used alone or in combination with other systems, apparatus and method steps. It is to be expected that various equivalents, alternatives and modifications are possible within the scope of the appended claims. Each limitation in the appended claims is intended to invoke interpretation under 35 USC § 112(f), only if the term “means for” or “step for” are explicitly recited in the respective limitation.
The present application is a continuation-in-part application of and claims priority from U.S. patent application Ser. No. 16/152,511 filed Oct. 5, 2018, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 16152511 | Oct 2018 | US |
Child | 16590860 | US |