None.
The invention relates generally to a dispenser for a flowable material or substance and more particularly, to a dispenser having an applicator wherein the applicator has a reinforcing connector member.
Dispensers having an applicator are well known in the art and are often designed to be single-use disposable dispensers. Certain dispensers incorporate a rupturable container such as a glass ampoule that contains a flowable material to be dispensed. The dispensers also incorporate an applicator that assists in dispensing the flowable material. One form of applicator is an applicator tip that is capable of dispensing individual droplets of the flowable material. The applicator can take other forms including a swab, roller tip or brush. Certain problems have been experienced with such dispensers including the applicator becoming disconnected from the dispenser. Glass shards from the ruptured glass ampoule have also inadvertently passed through the applicator or have punctured through the dispenser. The glass shards are then deposited in undesired areas or the glass shards can puncture through the dispenser and cause injury to the user.
While dispensers according to the prior art provide a number of advantageous features, they nevertheless have certain limitations. The present invention seeks to overcome certain of these limitations and other drawbacks of the prior art, and to provide new features and new uses not heretofore available. A full discussion of the features and advantages of the present invention is deferred to the following detailed description, which proceeds with reference to the accompanying drawings.
The present invention provides a dispenser having an applicator assembly with a reinforcing connector member.
According to a first aspect of the invention, a dispenser is provided for dispensing a flowable material. The dispenser has a first container configured to contain the flowable material. The first container is configured to be fracturable in response to a force applied thereto. A second container has a first open end and a second closed end wherein the first container is contained within the second container. The dispenser further has an applicator assembly operably positioned in the first open end of the second container and defining a juncture therebetween. A connector member is positioned proximate the juncture wherein the connector member provides a compressive force proximate the juncture.
According to another aspect of the invention, the first container is a glass ampoule, and the second container is made of resilient plastic.
According to another aspect of the invention, the applicator assembly has a base and protrusion extending from the base. The protrusion is positioned in the first open end of the second container in an interference fit. The applicator assembly further has a dropper tip member extending from the base and a central conduit extending through the applicator assembly from the protrusion to the dropper tip member.
According to further aspect of the invention, the connector member is a shrink-wrap material that provides a radially inwardly compressive force. The connector member shrinks inwardly in response to exposure to a heat source.
According to a another aspect of the invention, the connector member has a length that extends across the juncture. In an alternative embodiment, the length of the connector member extends along the second container wherein indicia is located on the connector member.
According to yet another aspect of the invention, the connector member has a thickness that provides a layer of protection from glass shards produced from fractionation of the first container.
Other features and advantages of the invention will be apparent from the following specification taken in conjunction with the following drawings.
To understand the present invention, it will now be described by way of example, with reference to the accompanying drawings in which:
While this invention is susceptible of embodiments in many different forms, there are shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
In an exemplary embodiment, the applicator assembly 16 is in the form of a dropper assembly. The applicator assembly 16 has a base 32 having a protrusion 34 extending therefrom at one end. The base 32 has a dropper tip member 36 extending from an opposite end. The applicator assembly 16 has a central conduit 38 extending therethrough from a distal end of the protrusion 34 to a distal end of the dropper tip member 36. The protrusion 34 has a generally annular configuration and is dimensioned to be received by the open first end 24 of the second container 14. In an exemplary embodiment, the protrusion 34 and the open first end 24 of the second container 14 are cooperatively dimensioned wherein the protrusion 34 is received in the open first end 24 in an interference fit. This connection will be described in greater detail below. As further described below, the applicator assembly 16 is configured to receive the flowable material M from the fractionated first container 12 and to dispense the flowable material M onto a receiving surface.
In one exemplary embodiment, the connector member 18 is in a band configuration and formed of a shrink-wrap material. The shrink-wrap material is typically a polymer plastic film such as a polyolefin film. Other films are possible such as PVC, polyethylene, polypropylene or other combinations of such films. The films could also have multiple layers and be coextruded depending on desired reinforcing characteristics. The shrink-wrap material could also be structured so as to shrink in certain directions to provide the desired reinforcing characteristics. The shrink-wrap material could also be a clear material or a colored material. The shrink-wrap material provides a radially compressive force when activated by being subjected to a heat source. The dispenser 10 can be subjected to a local heat source or the dispenser 10 can pass through a heat tunnel during the overall fabrication of the dispensers 10 wherein after the shrink-wrap connector member 18 is positioned accordingly, heat is applied and the material tightly shrinks against the applicator assembly 16 and the second container 14. The connector member 18 can be a solid, uninterrupted member but could also have spaced openings therethrough if desired. In addition, the connector member 18 may have a thickness that is uniform throughout the length L1 of the member 18. It is understood that the thickness of the connector member 18 could also vary along the length L1 of the member 18 to achieve a desired reinforcing structure.
While the connector member 18 is a shrink-wrap member in an exemplary embodiment, the connector member 18 can take other alternative forms. The connector member 18 could be a resilient elastic annular member such as being made from a rubber or polymeric material. The connector member 18 could also be made from a shrink-wrap-type material that is activated by mediums other than heat.
If desired, the dispenser 10 may also utilize a cover member 20. The cover member 20 is designed to initially cover the applicator assembly 16 prior to activating the dispenser 10 as can be appreciated from
To fabricate the dispenser, the first chamber 22 of the first container 12 is filled with a desired flowable material M. The open end of the first container 12 through which the flowable material passed to fill the first container 12 is sealed as is known in glass ampoule technology. A sealed glass ampoule 12 having the flowable material M therein is thereby provided (
It is understood that the dispenser 10 may utilized the cover member 20 in a single-use type container as described above and shown in
As discussed, a shrink band connector member 18 is provided in one exemplary embodiment. It is understood that other reinforcing connector members 18 could also be provided. For example, the applicator assembly 16 may have threads that screw into mating threads located on the second container 14. Adhesive members could also be used or other mechanical fastener members. In addition, the applicator assembly 16 could be solvent sealed, chemically bonded, or ultraviolet or radio frequency bonded to the second container 14.
To dispense the flowable material M from the dispenser 10, the dispenser 10 is activated. Any outer packaging is removed or the cover member 20 is removed so that the closed second end 26 of the second container 14 is inserted into the cover member 20. As shown in
The length L2 of the connector member 118 extends further along the length of the second container 114. In an exemplary embodiment, the connector member 118 extends generally a majority of the length of the second container 114 and could extend an entire length of the second container 114 if desired. With an increased length L2, indicia I and other markings can be placed on the connector member 118. The indicia I can include branding information, instructions regarding dispenser use, material safety data, or flowable material content information etc. Accordingly, the connector member 118 serves multiple purposes. The connector member 118 provides a reinforcing connecting structure between the applicator assembly 116 and the second container 114. The connector member 118 also provides a space for printing indicia I thereon. Finally, the connector member 118 provides a further layer that helps prevent glass shards from the fractionated first container 112 from injuring a user. For example, if the glass shards penetrate through the second container 114, the connector member 118 provides another layer to protect fingers of the user.
While the connector member 118 is a shrink-wrap member in an exemplary embodiment, the connector member 118 can take other alternative forms. The connector member 118 could be a resilient elastic annular member such as being made from a rubber or polymeric material. The connector member 118 could also be made from a shrink-wrap-type material that is activated by mediums other than heat.
As shown in
It is further noted that although the embodiments described herein include a single first container 12 within the second container 14, it is understood that the dispenser 10 may include two or more first containers 12 located within the second container 14 while remaining within the scope and spirit of the present invention. Each of the plurality of first containers 12 would preferably be made of a rigid fracturable material, and be made of glass in an exemplary embodiment. Each of the plurality of first containers 12 would function in a way substantially similar to that otherwise described herein.
Additional alternative dispensers are also possible in other exemplary embodiments of the invention. For example, the connector member 18 can be incorporated into a plastic ampoule that does not utilize a glass ampoule. One type of plastic ampoule is an injected-molded member defining a chamber and having a rupturable membrane. A distal end adjacent the membrane typically receives an applicator assembly. The applicator assembly can be in any form as discussed herein and that assists in dispensing flowable material from the chamber to a receiving surface. Similar to the previous embodiments, the connector member fits around the distal end and in a shrink band embodiment, the shrink band connector member is subjected to heat and contracts. The connector member applies an radially inwardly compressive force to the applicator member and the distal end of the plastic ampoule (schematically shown, e.g., by arrows C in
The dispenser of the present invention is designed to primarily contain and dispense flowable materials that are fluids. Other flowable materials can also be dispensed. For example, the flowable material could be a liquid, powder, gel or other type of flowable substance. Also, in other embodiments such as dispensers containing multiple chambers for different flowable materials, the flowable materials M1, M2 could both be fluids. In another embodiment, the first flowable material M1 could be a liquid, and the second flowable material M2 could be a powder to be mixed with the fluid. Other combinations depending on the use are also permissible.
This permits the dispenser 10 to be used in a wide variety of uses and applications, and contain and dispense a large variety of fluids and other flowable substances. The following is a non-exhaustive discussion regarding the many possible uses for the dispenser of the present invention, and in particular, the types of materials that are capable of being contained in the dispensers and dispensed therefrom. It is understood that related uses to those described below are also possible with the dispenser. It is also understood that the following discussion of potential uses is applicable to any of the dispenser embodiments disclosed and discussed herein.
In one example, the dispenser of the present invention can be used in medical applications. In one particular exemplary embodiment, the dispenser may contain a surgical antiseptic such as for cleaning and preparing a body area for incision, and sometimes referred to as a surgical prep solution. One type of antiseptic may be chlorohexadine gluconate (CHG). Other types of antiseptics could be iodine-based such as iodophoric skin tinctures, which are commercially available. Other antiseptics and antimicrobial agents could also include other iodine-based complexes, alcohol-based complexes or peroxides. Additional additives may also be used with the antiseptic such as colorants. A single chamber dispenser may be used in such an application, but a multi-chamber dispenser such as disclosed herein may also be used.
In another example, the dispenser of the present invention can be used in adhesive-type applications. The dispenser can dispense a flowable material or mixture that is an adhesive, epoxy, or sealant, such as an epoxy adhesive, craft glue, non-medical super glue and medical super glue. The dispenser could also be used with shoe glue, ceramic epoxy and formica repair glue. The dispenser could further be used for a variety of other adhesive dispensing applications, mastic-related resins or the like.
In another example, the dispenser of the present invention can be used in automotive applications. The dispenser can dispense a flowable material or mixture that is an automotive product, such as a rear view mirror repair kit, a vinyl repair kit, an auto paint touch up kit, a window replacement kit, a scent or air freshener, a windshield wiper blade cleaner, a lock de-icer, a lock lubricant, a liquid car wax, a rubbing compound, a paint scratch remover, a glass/mirror scratch remover, radiator stop-leak, a penetrating oil, or a tire repair patch adhesive.
In another example, the dispenser of the present invention can be used in chemistry-related applications. The dispenser can dispense a flowable material or mixture that is a chemistry material such as a laboratory chemical, a buffer solution, a rehydration solution of bacteria, a biological stain, or a rooting hormone. The dispenser may also be used as a chemical tester. In one such application, the dispenser can be used for testing drinks for various “date rape” drugs. Other types of chemical testers are also possible.
In another example, the dispenser of the present invention can be used to dispense a flowable material or mixture is a cosmetic and beauty supply/toiletry product. For example, the dispenser can be used for a nail polish, lip gloss, body cream, body gel, hand sanitizer, nail polish remover, liquid soaps, skin moisturizers, tooth whiteners, hotel samples, mineral oils, toothpastes, or mouthwash. The flowable material could also be a fragrance such as women's perfume or men's cologne.
The cosmetic applications could also include hair care type applications. In another particular example, the dispenser of the present invention can be used in a hair dye kit. Certain hair dye kits come in multiple components that are separately stored wherein the dispenser embodiment disclosed herein having a dividing wall that cooperates to define separate chambers can be utilized. Thus, the dispenser of the present invention can be used in a two-part hair care product such as a hair dye kit. A first flowable substance of the hair dye kit can be carried in the first chamber, and a second flowable substance of the hair dye kit can be carried in the second chamber. The membrane is ruptured wherein the two flowable substances can be mixed together to form a mixture or solution. The mixture or solution can then be dispensed from the dispenser onto the hair of a user. The dispenser can also dispense a flowable material or mixture in other hair care products, such as hair bleaches, hair streaking agent, hair highlighter, shampoos, other hair colorants, conditioners, hair gels, mousse, hair removers, or eyebrow dye.
In another example, the dispenser of the present invention can be used in crafting applications or stationary products. The dispenser can also dispense a large variety of stationery or craft products, such as magic markers, glitter gels, glitter markers, glitter glues, gel markers, craft clues, fabric dyes, fabric paints, permanent markers, dry erase markers, dry eraser cleaner, glue sticks, rubber cement, typographic correction fluids, ink dispensers and refills, paint pens, counterfeit bill detection pen, envelope squeeze moisturizers, adhesive label removers, highlighters, and ink jet printer refills.
In another example, the dispenser of the present invention can also dispense a flowable material or mixture that is an electronics-related product. For example, the electronics product could be a cleaning compound, a telephone receiver sanitizer, a keyboard cleaner, a cassette recorder cleaner, audio/video disc cleaner, a mouse cleaner, or a liquid electrical tape.
In another example, the dispenser of the present invention can dispense a flowable material or mixture in food product applications. For example, the food product may be food colorings, coffee flavorings, spices, food additives, drink additives, confections, cake gel, pastry gel, frostings, sprinkles, breath drops, condiments, sauces, liquors, alcohol mixes, energy drinks, or herbal teas and drinks.
In another example, the dispenser of the present invention can be used in home repair product and home improvement applications. The dispenser can also dispense a flowable material that is a home repair product, such as a caulking compounds or materials, a scratch touch up kit, a stain remover, a furniture repair product, a wood glue, a patch lock, screw anchor, wood tone putty or porcelain touch-up. The dispenser could also dispense a plumbing flux applicator, rust remover and tree wound treatment. In certain home repair or home improvement applications, the dispenser can be used in paint applications. The dispenser can dispense a variety of paint products such as general paints including interior/exterior paints, novelty paints, paint additives, wood stain samples, varnishes, stains, lacquers, caulk, paint mask fluid or paint remover.
In another example, the dispenser of the present invention can be used in household related products. For example, the dispenser could be used for cleaning agents, pest control products, a fish tank sealant or a fish tank treatment, a leak sealant, a nut/bolt locker, screw tightener/gap filler, a super glue remover or goo-b-gone. The dispenser could also be used for a colorant dispenser, or disinfectants, a plant food, or a cat litter deodorant. The dispenser could also dispense toilet dyes and treatments, eyeglass cleaners, shoe polishes, clothing stain removers, carpet cleaners and spot removers, multi-purpose oils, and ultrasonic cleaner concentrate. The household product could include a variety of pet-related products including but not limited to an animal medicine dispenser, pet medications, animal measured food dispenser, pet shampoos or odor eliminator liquids. A large variety of pest control products can be dispensed by the dispenser, including insect attractants, pesticides, pet insect repellants, pest sterilizers, insect repellants, lady bug attractant and fly trap attractant.
In another example, the dispenser of the present invention can be used in lubricant applications. The dispenser can dispense a large variety of lubricants including industrial lubricants, oils, greases, graphite lubricants or a dielectric grease.
The dispenser of the present invention can also be used in other medical applications including medical related products and medicinal products. Additional medical related product applications can include skin adhesive kits to be used in place of traditional stitching products. As discussed, the dispenser could also be used with topical antiseptics and antimicrobials. In addition, the dispenser 10 can dispense a large variety of medicinal products, such as blister medicines, cold sore treatments, insect sting and bite relief products, skin cleaning compounds, skin rash lotions, tissue markers, topical antimicrobials, topical demulcent, treatments for acne such as acne medications, umbilical area antiseptics, cough medicines, waterless hand sanitizers, toothache remedies, cold medicines and sublingual dosages. The dispenser could also be used in conjunction with a medical device product.
In another example, the dispenser of the present invention can be used in novelty products. For example, the dispenser can contain materials in a glow-stick device. In such instance, the dispenser is a container that may contain multiple components separately stored until activation to create a glowing state in response to mixture of the components. Furthermore, the dispenser can dispense a flowable material or mixture that is a chemiluminescent light, a Christmas tree scent, a glitter gel, and a face paint. Other types of novelty paints could also be used with the dispenser.
In another example, the dispenser of the present invention can be used in sports products. The dispenser can dispense a variety of sports products including sports eye black, football hand glue, and baseball glove conditioner and pine tar. The dispenser can also dispense wildlife lures. The dispenser can be used in various camping related applications including portable lighting fuels for camp lights or other devices and tent repair kits. The dispenser can also be used in bingo or other game markers.
In another example, the dispenser of the present invention can be used in test kit applications. The dispenser can dispense a flowable material or mixture that is a test kit, such as a lead test kit, a drug kit, a radon test kit, a narcotic test kit, a swimming pool test kit (e.g., chlorine, pH, alkalinity etc.), a home water quality tester, a soil test kit, a gas leak detection fluid, a pregnancy tester, or a respirator test kit. The dispenser can also dispense a flowable material or mixture that as part of a medical device test kit, such as a culture media, a drug monitoring system, a microbiological reagent, a streptococcus test kit, or a residual disinfectant tester. The dispenser may also be used in diagnostic testing kits, explosive testing kits or other test kits. The dispenser can be used in breathalyzer tests, culture media samples and drug test kits.
In another example, the dispenser of the present invention can be used in personal care products or wellness-related products. The dispenser can also dispense a flowable material or mixture that is a personal care product, such as shaving cream or gel, aftershave lotion, skin conditioner, skin cream, skin moisturizer, petroleum jelly, insect repellant, personal lubricant, ear drops, eye drops, nose drops, corn medications, nail fungal medication, aging liquids, acne cream, contact lens cleaner, denture repair kit, finger nail repair kit, liquid soaps, sun screen, lip balm, tanning cream, self-tanning solutions, eye wash solution finger nail repair kits. The dispenser can also be used with aroma therapy products and homeopathic preparations. The dispenser can also dispense various vitamins, minerals, supplements and pet vitamins.
The dispenser can also dispense a flowable material or mixture in a variety of other miscellaneous applications. Such miscellaneous applications may include, but not be limited to use in connection with a suction device for culture sampling, taking various liquid samples or taking various swabbing samples. The dispenser could also be used for float and sinker devices, dye markers, microbiological reagents, and also for manufacturing parts assembly liquids and irrigation solutions. The dispenser may also be used as a chalk dispenser such as in construction applications.
Thus, the dispenser can be used in many different applications including mechanical, chemical, electrical or biomedical uses. The dispenser can dispense any variety of flowable materials including liquids and powders, and further including a liquid and a powder, two or more powders, or two or more liquids. The dispenser may be used as part of 2-part system (mix before use) including a liquid with a powder, a liquid with a liquid, a powder with a powder, or sealed inside another tube or product container or partially sealed, connected or attached to another container. The dispenser may also be used as part of a plunger dispensing system.
While the invention has been described in its preferred embodiments, it is to be understood that the words which have been used are words of description rather than limitation and that changes may be made within the purview of the appended claims without departing from the true scope and spirit of the invention in its broader aspects.
The present application claims the benefit of U.S. Patent Application No. 62/356,801 filed on Jun. 30, 2016, which application is incorporated herein by reference.
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