The present invention relates to a dispenser, in particular to a dispenser comprising a housing body, a housing cover and a feed mechanism, said feed mechanism comprising a drive roller and a pressure roller, wherein said drive roller and said pressure roller form a nip therebetween and wherein said housing cover is movable with respect to said housing body for opening and closing said housing cover. The invention also relates to a method of loading a dispenser of this type.
The dispenser of the invention and the type which is to be loaded according to the method, is for feeding sheet material supplied preferably in the form of a generally cylindrical sheet material supply roll, wherein the sheet material is stored in a rolled configuration. Other forms of supply are however possible. Dispensers of the invention are preferably automatic dispensers incorporating a motor-driven feed mechanism (i.e. dispensing system) combined with control circuitry for same. Suitably, the activation of the motor driven feed mechanism may be as a result of a user-sensing system being employed, which system can be a touchless user-detection system (e.g. an infrared sensor system, a light sensor system, or a capacitative sensor system, etc., as known per se in the art, which do not require physical contact of a user). The system may however instead, or additionally, be operable to dispense sheet material upon touching a sensor or switch. Likewise the dispenser of the invention may have instead, or additionally, a mode of operation in which towels are dispensed when a towel has been removed by a user (this mode of operation often being referred to as a “hanging-towel” mode).
Such automatic dispensers of the invention may be provided with a whole range of different sensors, e.g. for paper quantity on a supply roll or other supply, paper presence at one or more locations, paper jams, etc.
Automatic dispensers of the invention are also preferably of the electrically powered type, preferably by means of one or more batteries (but which could also be AC powered or powered by a combination of AC and DC power supplies).
The perforated, or preferably non-perforated, rolls of paper or other sheet material which may be used in the dispensers of the invention are dispensed over a period of time. In the case of towel dispensers for which the invention is particularly appropriate, the dispensers are typically monitored by attendant staff, for example to check whether they have become jammed or have to be refilled. The dispensers may thus be provided with one or more indicators indicating, e.g. visually and/or audibly indicating, the need to refill the machine with a new towel roll. The indicators may be mechanically-moving devices (e.g. mechanical follower devices) indicating low paper, or automatic devices (e.g. electronically controlled devices) indicating that paper is low by means of sensors, or that paper has been used up. A variety of other indicators may also be present.
A dispenser of the type mentioned in the opening paragraph is known from e.g. US2003/0168550-A1.
This document discloses a feed mechanism comprising a pressure roller and a drive roller, whereby the drive roller is driven by means of a motor by way of a worm drive. When a paper jam occurs, the user may open the dispenser cover and press a release means in order to remove the worm drive from engagement with the drive roller, whereby jammed paper can be removed through the nip between the drive roller and pressure roller without needing to overcome the force of the motor. This can be done by rotating the drive roller or the pressure roller to move paper in the nip. Likewise, the dispenser is provided with a loading structure (for loading a further roll within the dispenser) having a type of cradle into which a leading edge portion of a paper sheet can be introduced to be pressed with the aid of fingers on a bar into the nip between the rollers, while at the same time causing the drive roller to rotate such that the leading edge of the sheet is drawn through the nip when the cover is closed.
The aforementioned systems are relatively complicated, the first requiring the user to initially open the dispenser, then to activate the release retaining means to free the motor from the drive roller, and then rotate one or both rolls, and the second requiring a large system of interacting elements. Further disadvantages of the dispenser system are also apparent.
The object of the invention is to provide a simple and easily operable system in a dispenser allowing loading of a leading edge of sheet material into the nip between a drive roller and a pressure roller, and likewise allowing jams to be removed easily if they should occur. Similarly, the object of the method of the invention is to allow simple, easy and reliable loading of a supply of material into a dispenser and likewise allowing jams to be removed easily if they should occur.
Further objects of the invention will be apparent upon reading this specification.
The main object of the invention is achieved by a dispensing device having the features defined in claim 1 and a method in accordance with the independent method claim. Certain preferred features of the invention are defined in the dependent claims.
Further features of the invention will be apparent to the reader of this specification.
Any locations on the dispenser are defined with respect to the dispenser in its normal position of use and not mounted upside down or the like. Thus, the lower part of the dispenser is intended to be at the bottom when mounted. Likewise the lateral direction of the dispenser is intended to mean a generally horizontal direction.
The invention will now be explained in more detail with reference to certain non-limiting embodiments thereof and with the aid of the accompanying drawings, in which:
A piece of sheet material 6, e.g. paper, such as paper toweling, is shown in a towel hanging position, waiting to be removed by a user. In the position shown, the material 6 has thus already been dispensed through an outlet (not shown) at the lower side of the dispenser by a feed mechanism (to be explained further below). The towel, for example, can be removed by a user by holding the towel and drawing the towel across a tear means such as a cutting blade edge or the like, so as to tear/cut the material 6 away from the remainder of a supply of towel material in the dispenser, as is well known per se in the art.
The housing cover 2 may also include a window portion 7 through which the sheet material (e.g. paper towel in the form of a supply roll 11—shown in part in
The dispenser 1 is normally intended to be attached to a stationary object (e.g. a wall) in the orientation shown in the drawing, whereby the rear wall 4 is preferably mounted so as to be generally vertical and whereby a supply roll of sheet material 6 is preferably mounted generally horizontally.
A feed mechanism comprising a drive roller 8 (see
The sheet material supply has the sheet material 6 wound typically in the form of a spirally wound roll 11, having a generally cylindrical configuration. The roll 11 may include a core portion (not shown) of e.g. cardboard or plastics. The sheet material may be any suitable flexible material, typically paper (for hand towels, toilet towels, kitchen towels etc.,) but it may also be cloth-like or may be a plastic film. Such sheet material will be substantially non-elastic, although elastic materials may also be used.
The sheet material 6 is suitably a roll 11 of continuous non-perforated sheet material 6 such as non-perforated paper material, but may also comprise perforated sheet material such as perforated paper sheet material. The material may also be stored in the form of interleaved sheets (e.g. concertina folded paper sheets).
The drive roller 8 is preferably substantially cylindrical, possibly having one or several roller portions (three portions are shown in
The pressure roller 9 in the shown embodiment comprises a single outer surface, but may also be formed with several portions similar to drive roller 8. More or less portions can be used, but preferably these match the number of portions on the drive roller 8. Pressure roller 9 may be formed of plastics material, but may be advantageously formed of metal whereby static charges formed by friction can be largely conducted away through said roller 9.
Drive roller 8 is driven by means of a motor, e.g. a battery driven motor. The motor and the drive roller are preferably in constant engagement, e.g. by means of reduction gearing on the motor output shaft and the end of shaft 10 respectively. Other forms of drive systems may also be used. Suitable batteries may supply a total of 6V when new, and typically four 1.5V batteries are suitable for this purpose.
The drive roller 8 is supported in the housing by means of supports for rotation with respect to the housing upon activation of the motor. In one embodiment, the drive roller 8, motor and pressure roller 9 may form elements of a modular cassette which can be removed as a modular unit from the dispenser housing if required. In this case, the mountings for the shaft 10 and the pressure roller shaft would then preferably both be in the modular cassette housing. As will be explained in more detail below, the pressure roller 9 and/or the drive roller 8 of the invention must be movable towards/away from one another in order that the nip formed therebetween can be opened when required.
When the motor is activated this causes drive roller 8 to rotate and to thus draw sheet material 6 from a supply roll 11 (visible partially through window 7) through the nip of pressure roller 9 and drive roller 8. In turn, this causes the supply roll 11 to rotate, causing sheet material 6 to be unwound from the supply roll 11.
The supply roll 11 is rotatably mounted in the dispenser housing, on supports provided in the housing body 3 (this is also the case where a modular cassette is used as described above, since the supply roll 11 is not included in a modular cassette).
The motor will be at rest when no sheet material 6 is to be dispensed. The motor is rotated when material 6 is to be dispensed through the dispensing outlet. The operation of the motor may be controlled by a master control unit including a microprocessor (not shown). The motor operation may be controlled either in terms of rotational time or measuring actual rotation or dispensed sheet material length, to dispense a predetermined length of sheet material, which is preferably an adjustable predetermined length (e.g. suitably between 10 cm and 50 cm).
The control system may further be connected to, or part of, a user-sensing system comprising one or more sensors. The one or more sensors may for example be IR emitters and one or more sensors may be IR receivers (e.g. diode structures) forming part of an active IR detection system. Other user detection systems are possible, including manually operated ones (e.g. by touching a sensor or switch, or passive IR, capacitative etc.). Furthermore, the invention can operate of course without such a user detection system, whereby a fresh piece of sheet material 6 is dispensed automatically when a previous piece of sheet material 6 has been removed (which can be detected by a pressure bar, or paper sensor of another type), to be left hanging for grasping by a user (i.e. “hanging towel” mode).
The drive mechanism shown in
As arm 15 is swung in the direction of arrow A it moves carrier 14 and pressure roller 9 therewith towards drive roller 8. Continued movement towards the closed position of the cover 2 causes pressure between drive roller 8 and pressure roller 9. The pressure roller 9 may be resiliently biased towards drive roller 8. In this way further movement of pressure roller 9 towards drive roller 8 when these two are already in contact causes said resilient means to compress and the force between the rollers to increase.
The guide surface 18A may be formed such that after swinging the arm 15 into an upright position the guide surface moves past projection 17, such that surface 18B is located behind projection 17, while surface 19 continues to apply pressure to arm 15.
When in the closed position, an internal surface of cover 2, or a projection formed thereon, contacts e.g. switch or sensor 20 which causes a single activation of the drive motor so as to drive the drive roller 8 in the direction of dispensing sheet material 6 through the dispensing outlet. In this way a predetermined length of sheet material (e.g. between 5 and 30 cm) can be dispensed when closing the cover 2. This acts as a check function for an attendant, showing that the dispenser is working correctly and that paper is correctly being dispensed.
Upon opening the cover 2 again, for example when wishing to replace a product supply roll or remove a jam, the surface 18B may be used to pull against projection 17, thus causing the arm to move downwardly and to pull the carrier 14 with it, thereby opening the nip. Further movement of the cover 2 towards a fully open position will then release the guide surface 18B from contact with projection 17, thus allowing cover 2 to be opened further without acting on projection 17. The mounting of carrier 14 with respect to the dispenser housing 3 is preferably arranged such that when the guide surface 18B releases from projection 17, the carrier 14 will have reached a stable end position, such that the carrier 14 will not move back to a position where the pressure roller 9 contacts the drive roller 8 until the cover is again moved towards a closed position.
In the above way, it is understood that opening and closing of the cover 2 causes opening and closing of the nip between the pressure roller 9 and the drive roller 8. It will be evident for a skilled person that various other or additional guide surface arrangement, or other movement arrangements, including lost motion arrangements in which some part of the movement of one member causes no movement of another member, can be used to accomplish the desired effect of opening and closing the nip upon opening the cover 2.
In the open position of the nip, a previously jammed piece of sheet material 6 can be simply removed from between the rollers 8 and 9, and a fresh piece of material 6 can be drawn between the rollers 8 and 9 for re-operation of the dispenser when the cover is closed again. Likewise when refilling the machine with a new supply of sheet material 6 e.g. on a supply roll 11, a leading edge portion the sheet material from the supply roll is simply drawn between the two rollers and then the cover 2 is closed, clamping the sheet material 6 in the nip, ready for operation. The switch or sensor 20 as mentioned above, if present, will thus cause a predetermined amount of sheet material to be dispensed. If no sheet material 6 is dispensed, it will be evident that either the sheet material 6 was inserted incorrectly, or another fault has occurred.
The arrangement shown in
The arrangement in
As mentioned previously, the actual details of the movement mechanism can be varied within the scope of the invention, such that opening of the cover 2, at least during part of its movement, causes movement of the pressure roller 9 (and/or the drive roller 8) so that the nip between pressure roller 9 and drive roller 8 is opened, and vice versa whereby closure of the cover causes said pressure roller 9 and drive roller 8 to move together. Movement of the pressure roller 9 avoids the need for movement of the drive roller 8 together with drive motor and thus a light and simply operated arrangement is achieved. However, it will be evident that the same effect of opening the nip may be achieved by arranging the drive roller 9 to move instead of the pressure roller, or by arranging both rollers 8, 9 to move away from each other.
A further embodiment of the invention is shown in
A projection 31 formed on, or attached to, the inside of cover 2 projects inwardly from an internal surface of the cover. The projection 31, which may be in the form of a flat web, may be made e.g. of hard plastics, typically of the same material as cover 2 and preferably formed as part of an integral moulding of cover 2. Either within projection 31 or on one flat side thereof, is a guide surface 32 in the form of a curved slot or groove. Within this slot or groove, a slidable element 33 is received for movement along the guide surface 32 when cover 2 is opened and closed. A first arm 34 of a linkage is attached to element 33, whereby the element 33 can be e.g. fixedly or rotatably attached to arm 34. A further arm 36 is included which is pivotally attached to arm 34 at pivot 35. At its other end, arm 36 has a further pivot 37 fixedly or rotatably attached to arm 38. Arm 38 in turn has a projection 39 which slides within a guide slot 40. Guide slot 40 is arranged within a fixed portion of the dispenser, suitably the housing body 3, or any other holding means for the drive roller 8 (e.g. a modular cassette).
Although the various arms of the linkage are shown with differing forms, it will be apparent that the form can be varied within large limits. Likewise while a three-arm linkage is shown, a different number of arms (e.g. more or less than three) can be used in the linkage, depending on the dispenser arrangement.
Reference 41 indicates a suitable pivot point of the cover 2 for the linkage shown.
The attachment of shaft 30 to another member has not been shown, but the centre of this shaft is arranged at a fixed distance to the centre of projection 39. Projection 39 may thus be suitably attached to shaft 30 or to a carrier for shaft 30.
In the position shown in
AS shown in
It should be noted that cover 2 can also be moved further open than depicted (i.e. the right hand end of cover can be moved further clockwise than the position shown in
Due to the fixed distance that is maintained between shaft 30 and projection 39, when the cover 2 is moved from the closed position shown in
In the fully opened position of the nip (e.g.
The switch or sensor 20 is in communication with a control system (not shown), which activates the dispenser in one of the manners described previously. In this regard, the switch or sensor 20 may suitably be arranged such that opening of the cover immediately turns off power to the motor driving the drive roller. In this way, there is no danger for someone filling the dispenser or removing a jam for example, that the drive roller 9 can be caused to rotate causing possible injury (e.g. if the presence of a user were detected which would normally cause sheet material, to be dispensed).
Nevertheless, switch or sensor 20 can also be arranged to be manually actuated if desired by a person to allow inspection of other parts of the feed mechanism when the housing cover 2 is open.
While a single linkage is shown in
The end of any such linkage will be connected at one end to the cover (e.g. by the sliding connection as shown) and at the other end may be connected to the pressure roller 9 or the shaft 30 thereof directly, or there may be an intermediate member such as a carrier which supports the pressure roller 9. Such a carrier may be formed for example merely by the housing(s) in which the pressure roller rotates, or a further member connected to or supporting said bearing housings. It is also possible to arrange such a linkage to act on a point on the roller shaft 30 not at its ends, but e.g. in the middle thereof, in the case of a split pressure roller 9.
One or more of the projections 33, 35, 37, 39 at the pivot locations may be in the form of a projecting lug.
The invention also concerns a method of loading a dispenser 1 comprising a housing body 3, an openable and closable housing cover 2, and a feed mechanism comprising a drive roller 8 and a pressure roller 9, forming a nip between the rollers 8, 9. Loading includes both loading of a fresh supply of sheet material 6 when a previously supply has become depleted or partially depleted, and also includes the loading of sheet material into the feed mechanism when a jam has occurred and the sheet material has been removed from the feed mechanism.
When a jam occurs or when the dispenser needs refilling with a new supply, the housing cover 2 is opened. This allows access to a user either for removing a piece of sheet material originally jammed in the rollers to be removed, or alternatively or additionally to insert a supply of sheet material (typically in the form of a roll or other form as described previously) into a storage location for said sheet material within the dispenser. A previous roll core may need to be removed first before inserting a new supply, if a roll with a physical central core (e.g. hollow cylindrical cardboard or plastic tube) has been used. Typically the storage location may be simply support mountings for a roll of sheet material about which a roll of sheet material may rotate when a leading edge thereof is pulled for example. The support mountings may also be differently formed of course. In order to insert a leading edge portion of sheet material into the correct location for allowing the feed mechanism to dispense the sheet material, a leading edge portion of the sheet material 6 is inserted between the rollers 8, 9 in an open condition of said nip (which can for example be opened in a way that has been described previously), in which open condition the drive roller 8 and said pressure roller 9 have been moved relatively away from each other by a distance equal to at least twice the thickness of said sheet material 6. A distance of far larger than this is however preferable, e.g. 0.5 cm or greater, as has been described previously. This allows a large opening between the rollers 8, 9 for inserting a leading edge portion into the open nip. Importantly there is no requirement whatsoever to rotate either the drive roller or the pressure roller, since the leading edge has lots of room to fit in this space. Indeed it is preferred if no movement of either drive roller occurs as this is safer for a user when the cover 2 is open.
Either prior to, or conjointly with closing the cover 2 as described in terms of the operative connection of the cover and the drive and/or feed roller as described previously, the nip is closed so as to clamp sheet material 6 in the nip. Upon closing the cover 2, the drive roller 8 may also be caused to rotate (e.g. by automatic means such as a switch or sensor 20 as described previously) thereby causing sheet material to be dispensed by the feeding mechanism. No such rotation is however required and thus switch or sensor 20 could be removed if desired.
In the above way it is evident that a sheet material jam, e.g. a paper jam, can be easily and quickly removed and/or that a fresh supply, or even a part-used supply if desired, of sheet material 6 can be inserted into the feed mechanism of the dispenser 1 and made ready for use, without requiring rotation of either of the feed mechanism rollers 8, 9. When ready for use, the closing of the cover for example can be used to dispense an initial portion of sheet material 6 as described previously.
One or more of the features of the various embodiments of the dispenser described in the aforegoing, either individually or in combination, may be used in a dispenser to which the method is applied.
Many further forms of the invention can be contemplated without departing from the scope of the invention defined in the claims.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2005/013450 | 12/14/2005 | WO | 00 | 9/23/2008 |