Patent Application
20220324668
The present disclosure relates to a dispenser. More particularly, the present disclosure relates to a dispenser for a stretch wrap.
This application claims priority from Malaysian Patent Application No. PI2021001981 filed on Apr. 12, 2021. The disclosure of that application is expressly incorporated herein by reference.
Stretch wrap has been used in the wrapping process of goods, luggage, boxes etc. It may protect from dust, increase the stability of stacked items and properly align arranged items. As the world moves towards green initiative practices, the stretch wrap thickness has been decreased towards the theoretical minimum thickness of 3 micron to 5 micron. However, with that kind of thickness, the stretch wrap is prone to unexpected tears due to over tension of pulling force. Upon testing using the stretch wrap dispenser in the market, this tearing accident occurs more often. The only way to reduce this accident is by using a highly skilled and experienced operator, which is not always available. To eliminate this problem, the stretch wrap dispenser needs to have a limiter of tightening tension.
A United States patent document U.S. Pat. No. 10,472,115 B2 discloses a system for dispensing film wrap comprising a body, two horizontally aligned interlockable connectors and a knob for controlling one of the connectors to interlocked with the film wrap core tightly. It can prevent the film wrap core from rotatingly slipping from the connectors by applying excessive tightening tension to the film wrap core. However, without the knowledgeable operator, the film wrap with lower thickness will be prone to tear during the wrapping process.
The above problems suggest requirements for further developing a dispenser of stretch wrap to address this problem.
The above information is presented as background information only to assist with an understanding of the present disclosure. No determination has been made, and no assertion is made, as to whether any of the above might be applicable as prior art with regard to the present disclosure.
Aspects of the present disclosure are to address the above-mentioned problems and or disadvantages and to provide at least the advantages described throughout this patent specification. An aspect of the present disclosure is to provide a dispenser of stretch wrap, comprising a main body having a first end and a second end; a first connector portion configured proximate to the first end of said main body; a second connector portion configured proximate to the second end of said main body; a first braking mechanism located at said first connector portion; a second braking mechanism located at said second connector portion; a tension controller terminating an end of said second connector portion; wherein said first connector portion and said second connector portion being spaced apart from each other along a common axis; said first connector portion and said second connector portion being adapted to engage two ends of an elongated core having stretch wrap film wrapped there around; said tension controller comprising an adjustable portion that is rotatable and in mechanical communication with a movable part located intermediate said tension controller and said second connector portion; and said adjustable portion is a rotatable knob, and said movable part is a clutching mechanism connected to a shaft; characterized in that said tension controller further comprises a tension limiting mechanism.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said tension limiting mechanism is a ball plunger.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said tension limiting mechanism is a combination of a metal ball and a spring, which is placed inside a tunnel, said tunnel is formed inside said tension controller.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said clutching mechanism is a plate having a plurality of concave portion.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein each of said first braking mechanism and said second braking mechanism is a combination of a carbon steel plate and an oil-filled cast nylon ring pad.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein each of said first connector portion and said second connector portion is made of aluminium.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said dispenser further comprising a gripping mechanism which is protruding through said tension controller and adapted to grip said clutching mechanism.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said dispenser further comprising a protective sleeve at the first end of said main body.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said main body is a C-shaped body.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said main body is a hollow body.
Another aspect of the present disclosure is to provide a dispenser of stretch wrap, wherein said main body further comprising a rubberized portion.
The above and other aspects, features, and advantages of certain embodiments of the present disclosure will be more apparent from the following description taken in conjunction with the accompanying drawing, in which:
The following description with reference to the accompanying drawings is provided to assist in a comprehensive understanding of various embodiments of the present disclosure as defined by the claims and their equivalents. It includes various specific details to assist in that understanding but these are to be regarded as merely exemplary. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the various embodiments described herein can be made without departing from the scope of the present disclosure. In addition, descriptions of well-known functions and constructions may be omitted for clarity and conciseness.
The terms and words used in the following description and claims are not limited to the bibliographical meanings, but are merely used by the inventor to enable a clear and consistent understanding of the present disclosure. Accordingly, it should be apparent to those skilled in the art that the following description of various embodiments of the present disclosure is provided for illustration purposes only and not for the purpose of limiting the present disclosure as defined by the appended claims and their equivalents. Depending on the context of the sentence, the reading of this patent specification should be done with the same concept as “reject the absurd”, wherein if possible, a specification should be construed so as not to lead to a foolish result or one which the patentee could not have contemplated.
It is to be understood that the singular forms “a”, “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a spring” includes reference to one or more of such springs.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one having ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and the present disclosure and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
In describing the invention, it will be understood that a number of techniques and steps are disclosed. Each of these has individual benefit and each can also be used in conjunction with one or more, or in some cases all, of the other disclosed techniques. Accordingly, for the sake of clarity, this description will refrain from repeating every possible combination of the individual steps in an unnecessary fashion. Nevertheless, the specification and claims should be read with the understanding that such combinations are entirely within the scope of the invention and the claims.
The invention works based on the tested principle that changes in the tightening tension of the core of the stretch wrap will give impact on the pulling tension of the operator. If the tension of the core of the stretch wrap is over the right amount, the operator would need to pull with higher strength, resulting in a continuous tear accident. If the tension of the core of the stretch wrap is less than the right amount, the core tends to slip from the dispenser; or the wrapping process cannot be done correctly because the stretch wrap film is not stretching enough. There is a need to make the dispenser of the stretch wrap works for any operator. Upon rigorous testing, the reports showed that different thickness of the stretch wrap will require different pulling tension to avoid the problems mentioned above.
The present disclosure relates to a dispenser for a stretch wrap. With the decreasing stretch wrap thickness, the stretch wrap prone to accidentally teared during the operation. The present invention provides a dispenser of stretch wrap, comprising a main body 10 having a first end 11 and a second end 12; a first connector portion 13 configured proximate to the first end 11 of said main body 10; a second connector portion 14 configured proximate to the second end 12 of said main body 10; a first braking mechanism 15a located at said first connector portion 13; a second braking mechanism 15b located at said second connector portion 14; a tension controller terminating an end of said second connector portion 14; wherein said first connector portion 13 and said second connector portion 14 being spaced apart from each other along a common axis; said first connector portion 13 and said second connector portion 14 being adapted to engage two ends of an elongated core having stretch wrap film wrapped there around; said tension controller comprising an adjustable portion that is rotatable and in mechanical communication with a movable part located intermediate said tension controller and said second connector portion 14; and said adjustable portion is a rotatable knob 20, and said movable part is a clutching mechanism 23 connected to a shaft 24; characterized in that said tension controller further comprises a tension limiting mechanism.
In another embodiment, the present invention provides a dispenser of stretch wrap, comprising a main body 10 having a first end 11 and a second end 12; a first magnet 33a engaged to and extending from the first end 11; a second magnet 33b engaged to and extending from the second end 12; a base stand 32 engaged to the second end 12; a first connector portion 13 configured proximate to the first end 11 of said main body 10; a second connector portion 14 configured proximate to the second end 12 of said main body 10; a first braking mechanism 15a located at said first connector portion 13; a second braking mechanism 15b located at said second connector portion 14; a tension controller terminating an end of said second connector portion 14; wherein said first connector portion 13 and said second connector portion 14 being spaced apart from each other along a common axis; said first connector portion 13 and said second connector portion 14 being adapted to engage two ends of an elongated core having stretch wrap film wrapped there around; said tension controller comprising an adjustable portion that is rotatable and in mechanical communication with a movable part located intermediate said tension controller and said second connector portion 14; and said adjustable portion is a rotatable knob 20, and said movable part is a clutching mechanism 23 connected to a shaft 24; characterized in that said tension controller further comprises a tension limiting mechanism.
To make sure the dispenser is on the right track in supplying the right tightening tension for this purpose, a tension limiter is needed. The only essential features for the device to works are a dispenser of stretch wrap, comprising a main body 10 having a first end 11 and a second end 12; a first connector portion 13 configured proximate to the first end 11 of said main body 10; a second connector portion 14 configured proximate to the second end 12 of said main body 10; a first braking mechanism 15a located at said first connector portion 13; a second braking mechanism 15b located at said second connector portion 14; a tension controller terminating an end of said second connector portion 14; wherein said first connector portion 13 and said second connector portion 14 being spaced apart from each other along a common axis; said first connector portion 13 and said second connector portion 14 being adapted to engage two ends of an elongated core having stretch wrap film wrapped there around; said tension controller comprising an adjustable portion that is rotatable and in mechanical communication with a movable part located intermediate said tension controller and said second connector portion 14; and said adjustable portion is a rotatable knob 20, and said movable part is a clutching mechanism 23 connected to a shaft 24; characterized in that said tension controller further comprises a tension limiting mechanism. These features are the only essential feature required to make the dispenser of stretch wrap work. Other features mentioned in this description are considered optional, with certain advantages, in terms of increasing efficiency of the device, unless the context clearly dictates otherwise.
As shown cumulatively in
The main body 10 is a frame which holds all of the components of the dispenser of stretch wrap together. It has a first end 11 at its lower portion and a second end 12 at its upper portion. Preferably, the main body 10 is a C-shaped body as shown in
The first connector portion 13 and the second connector portion 14 are the holding portions, which will be directly in touch with the core of the stretch wrap during the operation as shown in
The tension controller is a part which could be used to control the tightening tension of the core of the stretch wrap. It is terminating an end of the second connector portion 14. The tension controller comprises an adjustable portion that is rotatable and in mechanical communication with the movable part located intermediate the tension controller and the second connector portion 14. The adjustable portion is a rotatable knob 20, and the movable part is a clutching mechanism 23 connected to a shaft 24. The tension controller further comprises a tension limiting mechanism. The knob 20 is rotatable, wherein in operation, manual rotation of the knob 20 decreases or increases friction on the second connector portion 14. Preferably, the knob is made of polymer material. This would allow the knob 20 to be molded from the polymer material to any shape and design that is required for the purpose of working this invention. Preferably, the tension limiting mechanism is located inside the knob 20. The tension limiting mechanism is a mechanism which limits the downward movement of the shaft 24 and the second connector portion 14 when the tightening tension to the core of the stretch wrap reaches a certain limit. It may exist in many forms, however two of the preferred embodiments are described here as an example, which is not intended to limit the invention. In the first preferred embodiment, the tension limiting mechanism exists in the form of a ball plunger (not shown). The ball plunger will be installed into the knob 20 with the ball facing towards the clutching mechanism. Preferably, the number of the ball plunger installed into the knob 20 is a multiplication of two and arranged to be in a symmetrical position, more preferably two. This is to ensure the knob 20 is stable during the rotation process. The clutching mechanism 23 is a coupling used to connect and disconnect a driving and a driven part. In this case, the driving part is the knob 20 and the ball plunger while the driven part is the shaft 24 and the second connector portion 14. Preferably, the clutching mechanism 23 is a plate having a plurality of concave portion(s) 28. Preferably, the plurality of concave portion 28 of the clutching mechanism 23 is arranged to be in circular shape. The lower part of the clutching mechanism 23 could be extended to connect to the shaft 24 as best seen in
When the knob 20 is rotated, the ball plunger will also be rotated as it is located symmetrically inside the knob 20. The ball of the ball plunger will engage the concave portion 28 of the clutching mechanism 23 and drag the clutching mechanism 23 intorotational movement. This will in turn rotate the shaft 24 and elongate the shaft 24 with a bolt-like movement to push the second connector portion 14 towards the core of the stretch wrap. When the second connector portion 14 reaches the core of the stretch wrap, a tightening tension will start to arise because the core of the stretch wrap will start pushing back. The tightening tension will grow bigger as the second connector portion 14 going further downward compacting the core of the stretch wrap. When the right tightening tension is reached, the spring in the ball plunger will no longer be able to effectively push the ball of the ball plunger downward, resulting in the ball moving into the next empty concave portion 28 of the clutching mechanism 23. This will produce the sounds which would alert the operator that the right tightening tension is reached. The clutching mechanism 23 would no longer rotate even if the knob 20 is still being rotated, thus the shaft 24 could no longer push downward and the movement of the second connector portion 14 stops there. This way, the tightening tension limiting effect could be reached. In the second preferred embodiment, the tension limiting mechanism exists in the form of a metal ball 22 and a spring 21, which is placed inside a tunnel, the tunnel is formed inside the knob 20. The way it works is exactly the same as the first preferred embodiment works, so it won't be described twice. The rotation bearing 26 could make the rotation function of the clutching mechanism 23 smoother. The knob cover 25 will secure the vertical range movement of the clutching mechanism 23 inside the knob 20.
The optional gripping mechanism 30 is a mechanism which can be used in two situations i.e. when the operator wants to further increase the tightening tension manually when it has already reached the limited preset tension of the dispenser of the stretch wrap; and when the clutching mechanism 23 is stuck. Preferably, the gripping mechanism 30 comprises a gripper part, a push button and a spring between the gripper part and the push button as best seen in
The preset tightening tension limit can be changed using a few ways such as but not limited to changing the spring of the tension limiting mechanism with a different stiffness or spring constant; change the depth of the tunnel formed inside the knob 20; changing the ball plunger with different load etc.
The optional magnets 33a, 33b are engaged to the first end 11 and second end 12 respectively. They allow the dispenser of stretch wrap to be temporarily or permanently stored while being magnetized to a metal surface. The optional handle cover 34 provides a softer, more comfortable material for a user to grasp and hold onto while the dispenser of stretch wrap is in use. The handle cover may also provide a more tacky surface to allow for easier retention of the dispenser of stretch wrap while in use. The optional base stand 32 is engaged to the second end 12 and allows the dispenser of stretch wrap to be placed on the floor or any other relatively horizontal surface when not in use. The magnets 33a, 33b, handle cover 34, and the base stand 32 allow users additional storage options for more convenient operation of the dispenser of stretch wrap.
Any method described herein may incorporate any design element contained within this application and any other document/application incorporated by reference herein.
To the accomplishment of the foregoing and related ends, one or more various embodiments include the features hereinafter fully described and particularly pointed out in the claims. The following description and the annexed drawings set forth in detail certain illustrative aspects and are indicative of but a few of the various ways in which the principles of the various embodiments may be employed. Other advantages and novel features will become apparent from the following detailed description when considered in conjunction with the drawings and the disclosed various embodiments are intended to include all such aspects and their equivalents.
Other aspects, advantages, and salient features of the disclosure will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses various embodiments of the present disclosure.
While the present disclosure has been shown, and described with reference to various embodiments thereof, it will be understood by those ordinary skilled in the art that various changes in form and details may be made therein without departing from the scope of the present disclosure as defined by the appended claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| PI2021001981 | Apr 2021 | MY | national |
