The present application is the National Stage entry of International Patent Application No. PCT/US2020/030625, published as WO 2021/221643, which is incorporated herein by reference in its entirety.
Washrooms in commercial and residential buildings typically include products such as toilet tissue, paper towels, diapers, feminine products, liquid products such as soap, and aerosol products such as air fresheners. These products are typically housed by a dispenser and are dispensed as needed by the user. Currently, janitors or maintenance personnel roam the buildings in which they are working to service the washrooms, or the janitors or maintenance personnel are sent to service a particular washroom or dispenser after a problem has occurred. Fixing of a problem with the washroom after the fact results in numerous tenant complaints and overall dissatisfaction.
Additionally, janitorial or maintenance personnel resources are focused on servicing emergencies and are pulled away from other tasks. Additionally, waste of product is high since janitors or maintenance personnel tend to change out products before the dispensers are empty in order to avoid running out of the products before the janitors or maintenance personnel return to once again service the dispensers.
In view of the above, those skilled in the art have spent considerable time designing smart dispensers that are intended to overcome the problems noted above. For instance, dispensers have been designed that can monitor product usage and product levels in order to prevent waste. In addition, electronic towel dispensers have been designed that automatically dispense a metered length of towel material upon sensing the presence of a user. This type of dispenser has become known in the art as a “hands-free” dispenser in that it is not necessary for the user to manually activate or otherwise handle the dispenser to initiate a dispense cycle. The control systems and mechanical aspects of hands-free dispensers are wide and varied.
No matter how many features and controls are built into a dispenser, however, product still needs to be replenished manually. For example, when servicing a conventional paper towel dispenser, a service person typically must remove any empty cores from the dispenser; remove any partially exhausted roll from the main roll support arms and install it on a stub roll support arm; and install a new roll of sheet material on the main roll support arm. In many instances, the service person will discard partially used rolls instead of having to move them to a stub roll support arm leading to a significant amount of wasted product. In addition, threading the leading edge of a new roll of material into a paper towel dispenser can sometimes be a complex process that can lead to user error. The above operations can often take a substantial amount of time, especially when a restroom facility or building contains many different paper towel dispensers.
In view of the above, further improvements are still needed in dispensers for sheet materials. In particular, a need exists for a dispenser with a dispenser mechanism that can completely dispense and exhaust a roll of material without having to manually move the roll within the dispenser. A need also exists for a dispenser for sheet products in which new rolls can be easily loaded and empty cores can be easily removed.
In general, the present disclosure is directed to a dispenser for a sheet material, such as paper towels, that reduces the amount of time and effort needed to load new product into the dispenser and to remove any empty cores.
For example, in one aspect the present disclosure is directed to a dispenser for sheet materials. The dispenser includes a housing having an interior volume so as to retain at least one roll of sheet material. The dispenser further includes a dispensing mechanism contained within the housing for dispensing the sheet material. The dispensing mechanism includes a cradle device for holding a roll of sheet material. A collection device is positioned below the cradle device. The collection device is positioned to receive a roll of sheet material that has been at least partially exhausted. The dispenser mechanism further includes a pair of spaced apart abutment devices spaced from the cradle device. When a roll of sheet material is loaded onto the cradle device, the roll rests against both the cradle device and the abutment devices as the sheet of material is dispensed. For example, in one embodiment, the abutment devices comprise spaced apart rollers that rotate as the roll of sheet material is dispensed through the dispenser.
As a roll of sheet material loaded on the cradle device and abutment devices is dispensed, the roll reduces in diameter. In accordance with the present disclosure, the diameter of the roll of sheet material reduces until the roll has a size that permits the roll to drop between the cradle device and the abutment devices and onto the collection device.
The dispenser mechanism further includes a transfer assembly that guides and drives a sheet of material from a roll of sheet material loaded in the dispenser out through a dispensing opening. The transfer assembly includes a transfer shoe spaced from a drive roller. The transfer shoe guides the sheet material into operative engagement with the drive roller for dispensing the sheet material from the dispenser. The transfer assembly is configured to pivot or move when a roll of sheet material drops between the cradle device and the abutment devices for continuing to dispense sheet material from the partially exhausted roll of material located on the collection device. In this manner, as a roll of material is dispensed from within the dispenser, the roll of material changes position within the dispenser without any manual interaction and while the sheet material is continuously dispensed. Consequently, a new roll of material can be loaded in the dispenser quickly and efficiently without having to manipulate the partially exhausted roll of material.
The cradle device as described above can include a cradle roller rotatably mounted on an axial member. The cradle device can include spaced apart segregator panels attached to the cradle roller. The segregator panels can be spaced apart a distance sufficient for a roll of sheet material to be positioned therebetween. The cradle device can further include a latch device that only permits the cradle roller to rotate towards the transfer assembly as a roll of sheet material is depleted and drops onto the collection device. In this manner, as the diameter of the roll of material reduces to a point where the roll of material can pass between the cradle device and the abutment devices, gravity causes the partially exhausted roll of material to rotate the cradle device causing the partially exhausted roll to fall onto the collection device.
The collection device can comprise an arc-shaped pan that partially surrounds the cradle device. The collection device can have a shape sufficient to hold a plurality of empty cores collected from fully dispensed rolls of sheet material.
The transfer assembly can include at least one belt that extends around the drive roller and the transfer shoe. The belt can be driven by the drive roller and, when pressed against a sheet material, can facilitate movement of the sheet material through the dispenser. The transfer shoe can be a transfer roller that rotates as the at least one belt is moved. The transfer shoe can have a size or length that passes in between the abutment devices when a roll of material drops from the cradle device to the collection device. For example, the transfer shoe can move from a first position to a second position when the roll of sheet material drops onto the collection device. In one embodiment, the transfer shoe can be biased towards the first position. As the roll of material drops onto the collection device, the sheet material can push against the transfer shoe and cause the transfer shoe to move to the second position which allows the sheet material to be dispensed without interruption. When the roll of material is completely depleted, the transfer shoe can then pivot back to the first position for engaging a new roll of material. For example, in one embodiment, the dispensing mechanism can further include a feed device for receiving a free end of a roll of sheet material loaded onto the cradle device. The feed device can be configured to automatically feed the free end of the roll of sheet material into the transfer device when the transfer device moves back into the first position after a roll of material has been completely depleted.
The present disclosure is also directed to a method for dispensing a roll of sheet material. The method includes loading a roll of sheet material onto a cradle device. The roll of material rests against a surface of the cradle device and against a pair of spaced apart abutment devices. The sheet material is dispensed through a dispensing opening and wherein, as the roll of material dispenses, a diameter of the roll of material decreases to an extent that the roll of material drops in between the cradle device and the abutment devices and onto a collection device. The method further includes continuously dispensing the roll of material from the collection device until the roll of material is completely depleted.
Other features and aspects of the present disclosure are discussed in greater detail below.
A full and enabling disclosure of the present disclosure is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only, and is not intended as limiting the broader aspects of the present disclosure.
The present disclosure is generally directed to a dispenser for sheet materials and/or to a dispenser assembly. The dispenser of the present disclosure allows for easy loading of new rolls of sheet material and for removing empty cores. The design of the present disclosure also permits for continuous dispensing of a roll of material as the diameter of the roll reduces until completely exhausted. In accordance with the present disclosure, the dispenser is configured to permit movement of a partially exhausted or dispensed roll of material from a loading position to a partially dispensed position wherein continuous dispensing of the sheet material occurs during the transition without any manual manipulation.
More particularly, the dispenser of the present disclosure provides a means to support a full roll of product on a cradle in the back and on a pair of spaced apart abutment devices in the front. The roll of sheet material dispenses product form the loading position and decreases in diameter as material is dispensed. When the roll reaches a suitable smaller diameter, the roll drops within the dispenser between the cradle and the abutment devices onto a collection device. As the roll of sheet material drops, the sheet material automatically positions a transfer assembly to not only allow loading of a new roll of material within the dispenser but also to allow for the material from the dropped roll to be continuously dispensed until the roll is completely depleted. Once the roll is completely depleted, the transfer assembly moves back to its initial position and engages the leading edge of a new roll of material.
Referring to
Referring to
As shown in
Positioned below the cradle device 16 is a collection device 30. As shown in
In the embodiment illustrated in the figures, the cradle roller 18 includes three segregator panels 22. It should be understood, however, that the cradle roller 18 can include less or more segregator panels 22. For instance, the cradle roller 18 can include between about two and about eight segregator panels. In the embodiment illustrated, however, the use of three segregator panels 22 has been found to be optimum.
The cradle device 16, as shown in
As shown in
The dispensing mechanism further includes a transfer assembly 34 that is particularly shown in
As shown in
Referring to
The dispensing mechanism further includes a feed device 46 as shown in
Referring to
Once loaded into the dispenser 10, the sheet material 82 is dispensed out through the dispensing opening 14 as desired. Not shown, the dispenser can include any suitable cutting device for dispensing the sheet material 82 as individual sheets. The cutting device, for instance, can be a cutting bar that automatically cuts or perforates the material or, alternatively, a user can grasp a sheet hanging from beneath a bottom portion of the housing and pull the sheet against a cutting or tear bar such that the sheet tears and separates along a line defined by the tear or cutting bar.
The dispensing mechanism may be powered by batteries contained in the battery compartment or can be powered by an AC distribution system. If the dispenser includes batteries, a sensor can also be included for determining the power level of the batteries. In addition, the dispenser can include a controller and control circuitry. The controller and control circuitry can control and monitor all functions of the dispenser 10 including the length of the sheet of material being dispensed, product usage, and any other activities that are occurring within the dispenser. The controller can be configured to communicate information regarding the dispenser 10 to a central control system via wired means or through a web-based system.
In one embodiment, the dispenser 10 can include a sensor that is designed to detect the presence of a user in a detection zone. Once the presence of a user is detected, the dispenser 10 can be configured to automatically dispense the sheet product.
As the sheet material 82 is dispensed, the diameter of the roll of material 80 decreases. For instance, as shown in
The distance between the cradle roller 18 and the abutment devices 32 can vary depending upon the particular application. In one embodiment, for instance, the distance can be set such that the roll of material 80 drops between the cradle roller 18 and the abutment devices 32 when the diameter of the roll is less than about 6 inches, such as less than about 5 inches, such as less than about 4 inches, and generally greater than about 2 inches, such as greater than about 2.5 inches. The distance between the cradle roller 18 and the abutment devices 32, however, can vary depending upon the type of product being dispensed. Consequently, in one embodiment, the distance between the cradle roller 18 and the abutment devices 32 may depend upon how much material has been dispensed from the roll of material 80. For example, the distance between the cradle roller 18 and the abutment devices 32 can be adjusted so that the roll of sheet material 80 drops between the two components when the roll of sheet material 80 has dispensed greater than about 50% of the roll, such as greater than about 60% of the roll, such as greater than about 70% of the roll, such as greater than about 80% of the roll, and generally less than about 95% of the roll, such as less than about 90% of the roll. In one embodiment, the abutment devices can be adjustable for adjusting the above distance.
As shown in
As shown in
When the roll of sheet material 80 drops onto the collection device 30, the dispenser is ready to receive a new roll of sheet material 90 as shown in
As shown in
As shown in the figures, loading new rolls of material and removing empty cores is a very simple and easy process when using the dispenser 10.
These and other modifications and variations to the present invention may be practiced by those of ordinary skill in the art, without departing from the spirit and scope of the present invention, which is more particularly set forth in the appended claims. In addition, it should be understood that aspects of the various embodiments may be interchanged both in whole or in part. Furthermore, those of ordinary skill in the art will appreciate that the foregoing description is by way of example only, and is not intended to limit the invention so further described in such appended claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/030625 | 4/30/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/221643 | 11/4/2021 | WO | A |
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20230130085 A1 | Apr 2023 | US |