Dispenser with features for enhanced maintainability

Information

  • Patent Grant
  • 6439428
  • Patent Number
    6,439,428
  • Date Filed
    Thursday, August 3, 2000
    24 years ago
  • Date Issued
    Tuesday, August 27, 2002
    22 years ago
Abstract
A dispenser with features for enhanced maintainability generally comprises a lower unit having therein an ice bin; an upper unit atop the lower unit for providing an interface for dispensing ice from the ice bin to the public; a conveyor having and inlet in the ice bin and an outlet in the upper unit; an ice distributor in a lower portion of the ice bin for conveying ice within the ice bin to the inlet; and a drive motor operably associated with the ice distributor, the drive motor being located in a space above the lower unit for ready access. A plurality of optical emitter assemblies are disposed upon a wall of the ice bin and a plurality of optical receiver assemblies are oppositely disposed upon a second wall of the ice bin. Each optical emitter assembly comprises an emitter housing and a selectively removable emitter body comprising an optical source. Each optical receiver assembly comprises a receiver housing and a selectively removable receiver body comprising an optical receiver. Modular flow control valves are adapted for substantially simultaneous electrical and fluid connection with mounting blocks on the upper unit.
Description




FIELD OF THE INVENTION




The present invention relates to ice and beverage dispensers. More particularly, the invention relates to the improved arrangement and configuration of various generally known components of dispenser units for facilitating maintenance and preventing damage during ordinary operation.




BACKGROUND OF THE INVENTION




Combination ice and beverage dispenser units, as exemplified by U.S. Pat. No. 5,230,488 issued Jul. 27, 1993 to Strohmeyer et al., are now in common use for, among other reasons, their ability to provide the consuming public with a variety of beverage products, including ice, without waste of valuable commercial counter area. To further enhance this characteristic of combination dispensers, modular flow controllers, such as that described in U.S. patent application Ser. No. 09/496,441 filed Feb. 2, 2000, have been developed to interface with multi-flavor beverage dispensing air-mix nozzles. Such valves are designed to be compact, in order to allow as many as possible to be utilized in the smallest of dispensers. They are also designed to be modularly replaceable in order to ensure that failure of one may be readily remedied, in the field, without necessity for intervention by a factory-level service technician. In order to enhance maintainability of such combination dispenser, efforts have been made to ensure that their various components are readily accessible in the case of failure, which is especially important in the case where a dispenser is built into a counter top. As an example, U.S. Pat. No. 5,829,646 issued Nov. 3, 1998 to Schroeder et al. discloses a wheel for conveyance of ice to a delivery chute. In this patent, however, the wheel is placed at an angle, thereby allowing the drive motor therefor to be readily accessible at the front of the dispenser unit. Finally, redundancy is often built into dispenser units to ensure that single component failures do not immediately disrupt operation of the dispenser or cause more catastrophic damage. For example, U.S. Pat. No. 5,671,606 issued Sep. 30, 1997 to Schroeder et al. discloses the use of redundant optical sensors for determining the level of ice within an exemplary dispenser, thereby ensuring accurate measurement for interface with an automated ice delivery system.




It is an overriding object of the present invention to further develop and incorporate each of these principles into a combination ice and beverage dispenser unit that is extremely reliable in operation, yet highly-maintainable in case of component failure. It is, however, another object of the present invention, to extend such principles with regard for economy, eliminating redundancy where possible through better design.




SUMMARY OF THE INVENTION




In accordance with the foregoing objects, the present invention—a dispenser with features for enhanced maintainability—generally comprises a lower unit having therein an ice bin; an upper unit atop the lower unit for providing an interface for dispensing ice from the ice bin to the public; a conveyor, such as an auger, belt, or the like, having an inlet in the ice bin and an outlet in the upper unit; an ice distributor, such as a wheel, agitator bar, or the like, in a lower portion of the ice bin for conveying ice within the ice bin to the inlet; and a drive motor operably associated with the ice distributor, the drive motor being located in a space above the lower unit for ready access.




In another embodiment, the dispenser includes a plurality of optical emitter assemblies disposed upon a first interior sidewall of the ice bin and a plurality of optical receiver assemblies oppositely disposed upon a second interior sidewall of the ice bin. Each optical emitter assembly comprises an emitter housing, dependently attached to the first interior sidewall and in fixed electrical communication with a control circuit, and an emitter body comprising an optical source. The emitter body is adapted for removable engagement with the emitter housing for establishing an electrical connection between the optical source and the control circuit. Likewise, each optical receiver assembly comprises a receiver housing, dependently attached to the second interior sidewall and in fixed electrical communication with the control circuit and a receiver body comprising an optical receiver. The receiver body is adapted for removable engagement with the receiver housing for establishing an electrical connection between the optical receiver and the control circuit.




In yet another embodiment, the dispenser is provided with modular flow control valves adapted for substantially simultaneous electrical and fluid connection with mounting blocks on the upper unit. In particular, an electrical connector is fixed in position upon each flow controller such that connection of a fluid connector on the flow controller with a corresponding fluid connector on the mounting block cause substantially simultaneous engagement of the flow controller's electrical connector with a corresponding electrical connector on the mounting block.




Finally, many other features, objects and advantages of the present invention will be apparent to those of ordinary skill in the relevant arts, especially in light of the foregoing discussions and the following drawings, exemplary detailed description and appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS




Although the scope of the present invention is much broader than any particular embodiment, a detailed description of the preferred embodiment follows together with illustrative figures, wherein like reference numerals refer to like components, and wherein:





FIG. 1

shows, in perspective view, the enhanced ice and beverage dispenser exemplary of the preferred embodiment of the present invention;





FIG. 2

shows, in perspective view, the dispenser of

FIG. 1

with an upper lid opened for viewing of several internal components;





FIG. 3

shows, in a side cross-sectional view, several of the various internal components of the dispenser of

FIG. 1

;





FIG. 4

shows, in an exploded partial perspective view, details of a portion of the conveyor of the dispenser of

FIG. 1

;

FIG. 5

shows, in an exploded perspective view, an optical emitter (or detector) assembly of the dispenser of

FIG. 1

;





FIG. 6

shows, in an exploded perspective view, details of a bearing assembly internal the dispenser of

FIG. 1

;





FIG. 7

shows, in perspective view, the bearing assembly of

FIG. 6

;





FIG. 8

shows, in a cross-sectional view taken along line


8





8


in

FIG. 7

, the bearing assembly of

FIG. 6

;





FIG. 9

shows, in an exploded cross-sectional view taken along line


9





9


in

FIG. 5

, details of the assembly of

FIG. 5

;





FIG. 10

shows, in collapsed cross-sectional view from the same perspective as that of

FIG. 9

, the assembly of

FIG. 5

;





FIG. 11

shows, in perspective view a modular flow controller and a mounting block of the dispenser of

FIG. 1

; and





FIG. 12

shows the controller and mounting block of

FIG. 11

as operably mated together.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Although those of ordinary skill in the art will readily recognize many alternative embodiments, especially in light of the illustrations provided herein, this detailed description is exemplary of the preferred embodiment of the present invention, the scope of which is limited only by the claims appended hereto.




Referring now to the Figures, an ice and beverage dispensing unit


20


is shown to generally comprise an upper unit


21


and a lower unit


55


, as is typical in the art as exemplified by U.S. Pat. No. 5,230,448 issued Jul. 27, 1993 to Strohmeyer et al. As particularly shown in

FIGS. 2 and 3

, the upper unit


21


comprises a plurality of combination mixing and dispensing valves


22


, and ice dispensing nozzle


47


and a micro-controller based control circuit


52


. As also shown, the lower unit


55


houses an ice bin


64


atop a cold plate


95


. A plurality of inlets


63


is provided to an equal plurality of cooled product lines


62


, which enter through the outer housing


56


of the lower unit


55


, through the cold plate


95


, and are then routed to the combination mixing and dispensing valves


22


. Similarly, a plurality of inlets


61


is provided to an equal plurality of ambient temperature product lines


60


, which route directly to the combination mixing and dispensing valves


22


, which in the preferred embodiment comprise modular flow controllers


24


in combination with multi-flavor beverage dispensing air-mix nozzles


46


. As in other beverage dispensing units, depression of one of the plurality of beverage dispense membrane switches


23


activates the micro-controller based control circuit


52


to control metering of basic syrups and bonus flavors through the cooled and ambient temperature product lines


62


,


60


and through the modular flow controllers


24


to the air-mix nozzles


46


. Likewise, a catch pan


57


is provided for the overflow of fluid products. In the present invention, however, the modular flow controllers


24


have been modified from prior embodiments in order to enhance their manner of interface with mounting blocks


39


to the ambient temperature product lines


60


, cooled product lines


62


and micro-controller based control circuit


52


.




As shown in

FIG. 3

, the ice and beverage dispensing unit


20


also comprises an ice distributor


66


, which in this preferred embodiment is a wheel, agitator bar, or the like, at the base of ice bin


64


for directing ice from ice bin


64


to a recess


68


at the base of ice conveyor


49


, which in this preferred embodiment is an auger, belt, or the like. As in prior embodiments, deflection of ice dispense switch


118


causes activation of conveyor motor


50


to draw ice from the recess


68


through the ice conveyor


49


to the conveyor top housing


51


and out ice dispensing nozzle


47


. Deflection of switch


118


also causes activation of gear motor


54


to operate ice distributor


66


for the supply of ice from within the various locations of ice bin


64


to recess


68


, which may be formed separately or as part of a ice distributor shroud


67


. The gear motor


54


may also, of course, be operated independently of switch


118


on, for example, a timer mechanism, to allow disruption of the ice within the ice bin


64


by an agitator bar


71


. In this manner, freezing together of the ice may be prevented during extended periods between dispense operations. In the present invention, however, various modifications of the prior art have been effected in order to allow the gear motor


54


to be positioned in the intermediate space


53


between the upper unit


21


and lower unit


55


. In this manner, the area allotted for ice bin


64


is maximized while still allowing access to gear motor


54


for maintenance purposes. Likewise, in order to operate the conveyor motor


50


at an optimum speed, thereby preventing repeated, pulsed starts and stops by the user, an ice dispense speed membrane switch


48


is also provided in the present invention. This switch


48


, in communication with the micro-controller based control circuit


52


, preferably allows the user to select from either FAST, MEDIUM or SLOW dispense rates upon activation of switch


118


. Those of ordinary skill in the art, however, will recognize the many substantially equivalent alternatives as may be implemented.




As in other prior dispensing units, an ice bin access lid


58


is provided through the outer housing


56


of lower unit


55


to the interior of ice bin housing


65


. As has also been previously implemented, a plurality of optical emitter assemblies


72


and corresponding optical detector assemblies


73


are provided in strategic locations of ice bin housing


65


to monitor the level of ice within ice bin


64


. In the present invention, however, the optical emitter and detector assemblies


72


,


73


have been modularized to allow their selective employment and easy maintenance in case of failure. For example, while prior embodiments have utilized as may as six pairs for redundancy reasons, the preferred implementation now dispenses with the redundancy requirement. In embodiments where the ice bin


64


is in communication with an automated ice delivery system through, for example, ice supply conduit


59


, only three emitter-detector assembly pairs


72


,


73


are required. Likewise, in embodiments wherein ice is manually loaded through ice bin access lid


58


, only two emitter-detector assembly pairs


72


,


73


are required to indicate to the user the level of ice within ice bin


64


.




Referring now to the remaining Figures, details of the various improvements of the present invention are now provided. Although described in the context of a combination ice and beverage dispensing unit


20


, it to be appreciated that various aspects of the improvements disclosed herein may be employed singly or in combination with other of the aspects. For example, the enhanced interface between the modular flow controllers


24


and mounting blocks


39


will greatly simplify maintenance of any beverage dispensing unit whether or not the unit has an ice dispensing capability. Likewise, the improved arrangement of components enabling the location of gear motor


54


within the intermediate space


53


atop the lower unit


55


is beneficial for the maintenance of many ice dispensing units whether or not they include a beverage dispensing capability. On the other hand, it will also be appreciated that the combination of the various aspects of the present invention goes far to produce an overall result of a highly maintainable combination ice and beverage dispensing unit


20


.




The use of an ice distributor


66


, such as the illustrated wheel, for the conveyance of ice within an ice bin is exemplified in the art by U.S. Pat. No. 5,829,646 issued Nov. 3, 1998 to Schroeder et al. (“the '646 patent”). By this reference, the full disclosure of U.S. Pat. No. 5,829,646 is incorporated herein as though now set forth in its entirety. As shown in the single '646 patent, the gear motor for driving such a wheel is typically located adjacent and beneath the wheel in order to avoid a long shaft length. In this manner, binding of the shaft is prevented. As shown in the '646 patent, prior embodiments have placed the wheel in an upright position in order to allow easier access to the gear motor, for maintenance and/or replacement, than would be possible in embodiments where the gear motor is at the very base of the ice bin beneath a horizontally positioned wheel. In order to maximize the area available for storage of ice within the ice bin


64


, however, it is desirable that the wheel be placed in a horizontal plane with the gear motor


54


being placed in the relatively accessible intermediate space


53


between the upper unit


21


and the lower unit


55


. Unfortunately, in such an embodiment the weight of the ice within the ice bin


64


upon the ice distributor


66


creates a strong transverse moment arm upon shaft


69


. This results in a need to ensure accurate alignment of the shaft


69


with the coupling


70


to the gear motor


54


. The present invention overcomes this limitation, however, by the provision of a novel bearing assembly


96


cast within the cold plate


95


beneath the ice distributor


66


. As will be better understood further herein, this unique bearing assembly


96


provides several degrees of freedom for shaft


69


to align with the motor coupling


70


.




Referring now to

FIG. 6

, the bearing assembly


96


is shown with the lower most portion of shaft


69


in an exploded view. As shown in the Figure, the bearing assembly


96


is mounted upon a stainless steel carrier


97


, which comprises an upper flange


98


and a lower flange


99


with an annular groove


100


therebetween. The flanged stainless steel carrier


97


is cast within cold plate


95


directly beneath the center of the ice distributor


66


. Although those of ordinary skill in the art will recognize many alternatives, such as screws or bolts, casting the flanged carrier


97


within the cold plate


95


eliminates any concern that bacteria and the like might collect within the threads of other mounting hardware.




The stainless steel carrier


97


is provided with female threading


101


at an upper neck extending out of and above the cold plate


95


for interface with corresponding male threading


105


of a polyacetal socket


102


, as shown in FIG.


7


. As shown in

FIG. 8

, the interior of the polyacetal socket


102


is shaped to form a lower socket cavity


103


. Female threading


104


is provided on the interior, top portion of the polyacetal socket


102


for interface with corresponding male threading


112


of polyacetal cap


110


. As also shown in

FIG. 8

, an upper socket cavity


111


is formed in the lower portion of the polyacetal cap


110


.




The shaft


69


may thus be inserted through an orifice


113


in the polyacetal cap


110


and mated with a polyacetal bearing


106


, which is secured to shaft


69


by insertion of a press pin through bore


108


in bearing


106


and bore


107


through shaft


69


. Polyacetal cap


110


may then be screwed onto the polyacetal socket


102


securing the bearing


106


, and consequently the lower portion of shaft


69


, within the bearing assembly


96


. Because the orifice


113


is slightly greater in diameter than shaft


69


, the shaft may be tilted up to several degrees for alignment with the coupling


70


to gear motor


54


. Finally, although those of ordinary skill in the art will recognize that other designs may be implemented, it is preferred that the socket


102


and bearing


106


comprise a material such as polyacetal in order to prevent the necessity of lubricants in the bearing assembly


96


, which might contaminate the ice within the ice bin


64


.




Previous embodiments of ice dispensers have included means for sensing and controlling the level of ice within the ice bin. For example, U.S. Pat. No. 5,671,606 issued Sep. 30, 1997 to Schoeder et al. (“the '606 patent”) discloses an apparatus for monitoring and controlling the level of ice in an ice storage container that includes an emitter mounted within the ice storage container and a detector mounted directly opposite from the emitter. By this reference, the full disclosure of U.S. Pat. No. 5,671,606 is incorporated herein as though now set forth in its entirety. As described in the '606 patent, the optical emitter assembly


72


and the optical detector assembly


73


of the present invention operate to detect the level of ice within ice bin


64


. In this manner, a low ice condition may be indicated through the micro-controller based control circuit


52


to the ice and beverage unit's operator and/or ice may be automatically routed to the ice bin


64


from an ice delivery system in communication with ice supply conduit


59


through the ice bin access lid


58


. Exemplary of such an automated ice delivery system is that disclosed in U.S. patent application Ser. No. 09/411,457 filed Oct. 1, 1999 (“the '457 application”). By this reference, the full disclosure of U.S. patent application Ser. No. 09/411,457 is incorporated herein as though now set forth in its entirety.




Although the optical emitter assembly


72


and optical detector assembly


73


each operate as disclosed in the '606 patent, the assemblies


72


,


73


of the present invention differ in that they are easily replaceable. In this manner, redundancy requirements are eliminated, greatly reducing cost to the end user. According to the present invention, instead of a unitary construction for the assemblies


72


,


73


, a two-part assembly is provided for each. As will be better understood further herein, provision within each assembly


72


,


73


is made to ensure that an emitter assembly


72


is not mistaken for a detector assembly


73


and vice versa. In particular, a system of keys and alignment slots is provided unique to each assembly in order that a user may only mate emitter components with the emitter assembly


72


and detector components with the detector assembly


73


.




Referring now to

FIG. 9

, in particular, an optical emitter assembly


72


is detailed as exemplary of both the optical emitter assembly


72


and optical detector assembly


73


. It is to be understood, however, that the relative alignment of the keys and alignment slots now described should be different for the two assemblies


72


,


73


, while the remaining components are substantially identical. As shown in the Figure, each assembly generally comprises a body assembly


115


for operative mating with a housing assembly


116


. The body assembly


115


generally comprises a header assembly


80


permanently mated with an acrylonitrile butadiene styrene (“ABS”) body


87


. Likewise, the housing assembly


116


generally comprises a plurality of female sockets


77


permanently mated within an ABS housing


74


. As generally shown in

FIG. 5

, the housing


74


is inserted through an emitter or detector orifice


93


in the ice bin housing


65


and secured thereto with a nut


94


or other similar mounting hardware. Wire leads


79


, which are crimped or soldered


78


within the female sockets


77


, are then permanently connected to the micro-controller based control circuit


52


. Annular female threading


75


is preferably provided on housing


74


for this purpose. As is shown in

FIG. 9

, recesses


114


are provided for receipt of the female sockets


77


, which are preferably held in place with an epoxy to thereby help form a seal of the mounting orifice


93


.




Each header assembly


80


generally comprises a printed circuit (“PC”) board substrate for mounting of a light emitting diode (“LED”)


82


, in the case of an optical emitter assembly


72


, or a photodetector, in the case of an optical detector assembly


73


. The anode


83


or cathode of the LED


82


are then soldered


84


to the PC board


81


. Electrical connection is thereby made between the LED


82


and a plurality of male plugs


85


, which are arranged in accordance with the positioning of an alignment slot


86


and key


90


as well as the alignment of alignment slot


89


and key


76


in the body


74


to interface with female sockets


77


. A standoff


117


is provided to cause the LED


82


or photodetector to protrude through an emitter orifice


88


or detector orifice, as appropriate. The header assembly


80


is preferably epoxied into the ABS body


87


such that when the body assembly


115


is mated with the housing assembly


116


a complete seal is made of the orifice


93


in the ice bin housing


65


. To further ensure that this seal is made, a plurality of annular grooves


91


are provided about body


87


for provision of a plurality of polymeric O-rings


92


.




In an alternative embodiment, a blank body


87


may be produced wherein orifice


88


is either nonexistent or filled with epoxy so that the emitter and/or detector mounting orifices


93


may be sealed without the necessity of providing the more expensive header assembly


80


and components thereon. In this case one blank body


87


would be configured with alignment slot


89


corresponding to the location of key


76


of the optical emitter assembly


72


and another configuration of the blank body


87


would have its alignment slot


89


corresponding to the location of key


76


of the optical detector assembly


73


. While those of ordinary skill in the art will recognize that it is also possible for a general plug to be configured for the emitter and/or detector mounting orifices


93


, it is desirable that the ice bin housing


65


be factory provided with at least the housing assembly


116


as now described in order that wiring


79


may be connected to the micro-controller based control circuit


52


by factory personnel rather than field service technicians. This compromise will allow users to later add automated ice supply systems, which generally require additional emitter and detector pairs, without requiring removal and replacement of the ice bin housing


65


or modification involving wiring to the control circuit


52


. Likewise, it is not necessary to provide the expensive header assembly


80


to those users that do not wish to have the capability to interface to such an automated system. In the case of users already implementing automated systems, the modular design of the housing assembly


116


and body assembly


115


facilitate maintenance and repair inasmuch as the service technician is required only to remove the body assembly


115


from the housing assembly


116


, by simply pulling the two apart, and replacing it with another, by pushing a new body assembly


115


into the housing assembly


116


. Because no soldering is required, the chance for damage to the microcontroller based control circuit


52


and/or an intermittent electrical connection is greatly diminished. The overall result is enhanced reliability and increased user options at an economical price.




It is likewise desired that the modular flow controllers


24


be replaceable as simply as possibly. As shown in

FIG. 11

, each modular flow controller


24


is adapted to interface with a mounting block


39


. While the flow controller


24


and mounting block


39


of the present invention are essentially the same as that described in U.S. patent application Ser. No. 09/496,441 filed Feb. 2, 2000, the full disclosure of which is by this reference incorporated herein as though now set forth in its entirety, additional provision is added in the present invention to further facilitate coupling and decoupling of the flow controllers


24


to and from their respective mounting blocks


39


.




As shown in

FIGS. 11 and 12

, and described in the '441 application, each modular flow controller


24


generally comprises a valve assembly


25


and flow control assembly


33


. The valve assembly


25


in turn comprises a solenoid actuated valve


26


contained within an inductor shroud


27


by valve retainer


28


. A manifold outlet


29


enables flow from the flow control assembly


33


to a nozzle connector fitting


30


, which is retained in place by sliding element


31


. A male electric connector


32


is provided for controlling communication with the micro-controller based control circuit


52


through the mounting block


39


, as will be better understood further herein.




As also described in the '441 application, the flow control assembly generally comprises a flow control body


34


having a drink integrity lock


36


for restricting access to a provided adjustment means within the body


34


. A female fluid coupling


35


is provided for interface with a corresponding male fluid coupling


42


on the mounting block


39


. According to the improvement of the present invention, however, the male electric connector


32


of the valve assembly


25


and female fluid coupling


35


of the flow control assembly


33


are fixedly positioned to interface simultaneously with a female electric connector


44


and the male fluid coupling


42


, respectively, fixedly attached to the mounting block


39


. In this manner, a user may remove a modular flow controller


24


from a mounting block


39


by simply turning off fluid cut-off valve


43


, removing flow controller securing bracket


45


from the guide bores


38


and


41


of the mounting block


39


and flow control assembly


33


and thereafter simply pulling the modular controller


24


assembly apart form the mounting block


39


. As a result of the simultaneous disconnection of the electrical connectors


32


,


44


with the fluid couplings


35


,


42


the chance for damage to the electrical connection by pulling of wires or the like is eliminated. This improvement prevents costly factory repair of the mixing and dispensing valves


22


due to careless replacement of the modular flow controllers


24


. To replace the modular flow controller


24


, the process is simply repeated starting with the simultaneous fluid and electrical connection followed by the insertion of the securing bracket


45


into guide bores


41


and


38


and ending with the opening of fluid cut-off valve


43


.




While the foregoing description is exemplary of the preferred embodiment of the present invention, those of ordinary skill in the relevant arts will recognize the many variations, alterations, modifications, substitutions and the like as are readily possible, especially in light of this description, the accompanying drawings and claims drawn thereto. In any case, because the scope of the present invention is much broader than any particular embodiment, the foregoing detailed description should not be construed as a limitation of the scope of the present invention, which is limited only by the claims appended hereto.



Claims
  • 1. A highly-maintainable dispenser for providing a product to the consuming public, said dispenser comprising:a lower unit having therein an ice bin; an upper unit atop said lower unit, said upper unit providing an interface for dispensing ice from said ice bin to the public; a conveyor having an inlet and an outlet, said inlet being located within said ice bin and said outlet being in communication with said interface; a conveyor motor operably associated with said conveyor for communicating ice from said inlet to said outlet; an ice distributor in a lower portion of said ice bin, said ice distributor being adapted to convey ice within said ice bin to said inlet; and a drive motor operably associated with said ice distributor, said drive motor being located above said-ice distributor.
  • 2. The dispenser as recited in claim 1, said dispenser further comprising a shaft disposed between said drive motor and said ice distributor.
  • 3. The dispenser as recited in claim 2, wherein said lower unit comprises:a plurality of optical emitter assemblies vertically disposed upon a first interior face of said ice bin; a plurality of optical receiver assemblies vertically disposed upon a second interior face of said ice bin, said second face being opposite said first face; and wherein said each said optical receiver assembly is adapted to receive an optical signal generated by one of said optical emitter assemblies for determining the level of ice within said ice bin.
  • 4. The dispenser as recited in claim 3, wherein each said optical emitter assembly comprises:an emitter housing, said emitter housing being fixedly attached to said first interior face and adapted for fixed electrical communication with a dispenser controller; an emitter body, said emitter body comprising an optical source; and wherein said emitter body is adapted to removably mate with said emitter housing for establishing an electrical connection between said optical source and the dispenser controller.
  • 5. The dispenser as recited in claim 4, wherein each said optical receiver assembly comprises:a receiver housing, said receiver housing being fixedly attached to said second interior face and adapted for fixed electrical communication with the dispenser controller; a receiver body, said receiver body comprising an optical receiver; and wherein said receiver body is adapted to removably mate with said receiver housing for establishing an electrical connection between said optical receiver and the dispenser controller.
  • 6. The dispenser as recited in claim 5, wherein:each said emitter assembly comprises a first key and a first slot, said first key being arranged relative to said first slot to facilitate mating of said emitter body with said emitter housing; each said receiver assembly comprises a second key and second slot, said second key being arrange relative to said second slot to facilitate mating of said receiver body with said receiver housing; and said relative arrangement of said second key with said second slot differs from said relative arrangement of said first key with said first slot.
  • 7. The dispenser as recited in claim 5, wherein said lower unit is adapted for connection of said ice bin with an automated ice delivery system.
  • 8. The dispenser as recited in claim 2, said dispenser further comprising an conveyor speed selection switch, said conveyor speed selection switch being adapted to vary the rate at which said conveyor transfers ice from said ice bin to said interface.
  • 9. The dispenser as recited in claim 1, wherein said upper unit is adapted to provide a second interface for dispensing a drink product to the public.
  • 10. The dispenser as recited in claim 9, wherein said lower unit comprises a cold plate, said cold plate being adapted to chill the drink product to be dispensed to the public.
  • 11. The dispenser as recited in claim 9, wherein said second interface comprises:a plurality of modular dispensing valves; and a plurality of mounting blocks, said mounting blocks being adapted to receive one each of said modular dispensing valves.
  • 12. The dispenser as recited in claim 11, wherein:said modular dispensing valves each comprise a first electrical connector and a first fluid connector; said mounting blocks each comprise a second electrical connector and a second fluid connector; and wherein said first electrical connector is adapted to mate with said second electrical connector and said first fluid connector is adapted to mate with said second fluid connector.
  • 13. The dispenser as recited in claim 12, wherein each said connector is positioned such that mating of said fluid connectors results in substantially simultaneous mating of said electrical connectors.
  • 14. The dispenser as recited in claim 1, wherein said conveyor comprises an auger.
  • 15. The dispenser as recited in claim 1, wherein said ice distributor comprises a wheel.
  • 16. The dispenser as recited in claim 1, wherein said conveyor comprises an auger.
  • 17. The dispenser as recited in claim 1, wherein said ice distributor comprises a wheel.
  • 18. An dispenser for dispensing ice, said dispenser comprising:an ice bin for holding a quantity of ice; a mechanism for dispensing ice from within said bin to an outlet; a detector for determining the level of ice within said bin, said detector comprising: a control circuit; a plurality of optical emitter assemblies disposed upon a first interior side wall of said ice bin, each said optical emitter assembly comprising: an emitter housing, said emitter housing being dependently attached to said first interior side wall and in fixed electrical communication with said control circuit; an emitter body, said emitter body comprising an optical source; and wherein said emitter body is adapted for removable engagement with said emitter housing for establishing an electrical connection between said optical source and said control circuit; a plurality of optical receiver assemblies disposed upon a second interior side wall of said ice bin, each said optical receiver assembly comprising: a receiver housing, said receiver housing being dependently attached to said second interior side wall and in fixed electrical communication with said control circuit; a receiver body, said receiver body comprising an optical receiver; and wherein said receiver body is adapted for removable engagement with said receiver housing for establishing an electrical connection between said optical receiver and said control circuit; and wherein each said optical receiver assembly is adapted to receive an optical signal generated by one of said optical emitter assemblies.
  • 19. A highly-maintainable dispenser for providing a product to the consuming public, said dispenser comprising:a lower unit having therein an ice bin; an upper unit atop said lower unit, said upper unit providing an interface for dispensing ice from said ice bin to the public; a conveyor having an inlet and an outlet, said inlet being located within said ice bin and said outlet being in communication with said interface; an ice distributor in a lower portion of said ice bin, said ice distributor being adapted to convey ice within said ice bin to said inlet; a drive motor operably associated with said ice distributor, said drive motor being located above said ice distributor; a shaft disposed between said drive motor and said ice distributor; and a bearing assembly coupled with the shaft, the bearing assembly providing several degrees of freedom to facilitate proper alignment between the shaft and the drive motor.
  • 20. The dispenser as recited in claim 19, wherein said bearing assembly comprises:a carrier member fixedly positioned in a base portion of said lower unit; and a socket removably attached to said carrier member, said socket being adapted to receive a bearing affixed to said first end of said shaft.
  • 21. The dispenser as recited in claim 20, wherein said socket comprises:a lower portion, said lower portion comprising a lower cavity; a cap adapted to removably attach to said lower portion, said cap comprising an upper cavity; and wherein attachment of said cap to said lower portion mates said upper cavity with said lower cavity to receive said bearing.
  • 22. The dispenser as recited in claim 21, wherein said socket comprises polyacetal.
  • 23. The dispenser as recited in claim 22, wherein said carrier member comprises stainless steel.
  • 24. The dispenser as recited in claim 20, wherein said lower unit comprises:a plurality of optical emitter assemblies vertically disposed upon a first interior face of said ice bin; a plurality of optical receiver assemblies vertically disposed upon a second interior face of said ice bin, said second face being opposite said first face; and wherein said each said optical receiver assembly is adapted to receive an optical signal generated by one of said optical emitter assemblies for determining the level of ice within said ice bin.
  • 25. The dispenser as recited in claim 24, wherein each said optical emitter assembly comprises:an emitter housing, said emitter housing being fixedly attached to said first interior face and adapted for fixed electrical communication with a dispenser controller; an emitter body, said emitter body comprising an optical source; and wherein said emitter body is adapted to removably mate with said emitter housing for establishing an electrical connection between said optical source and the dispenser controller.
  • 26. The dispenser as recited in claim 25, wherein each said optical receiver assembly comprises:a receiver housing, said receiver housing being fixedly attached to said second interior face and adapted for fixed electrical communication with the dispenser controller; a receiver body, said receiver body comprising an optical receiver; and wherein said receiver body is adapted to removably mate with said receiver housing for establishing an electrical connection between said optical receiver and the dispenser controller.
  • 27. The dispenser as recited in claim 26, wherein:each said emitter assembly comprises a first key and a first slot, said first key being arranged relative to said first slot to facilitate mating of said emitter body with said emitter housing; each said receiver assembly comprises a second key and second slot, said second key being arrange relative to said second slot to facilitate mating of said receiver body with said receiver housing; and said relative arrangement of said second key with said second slot differs from said relative arrangement of said first key with said first slot.
  • 28. The dispenser as recited in claim 26, wherein said lower unit is adapted for connection of said ice bin with an automated ice delivery system.
  • 29. The dispenser as recited in claim 20, said dispenser further comprising an conveyor speed selection switch, said conveyor speed selection switch being adapted to vary the rate at which said conveyor transfers ice from said ice bin to said interface.
  • 30. The dispenser as recited in claim 19, wherein said lower unit comprises a cold plate, said cold plate being adapted to chill the drink product to be dispensed to the public.
  • 31. The dispenser as recited in claim 30, wherein said carrier member is cast within said cold plate.
  • 32. The dispenser as recited in claim 19, wherein said upper unit is adapted to provide a second interface for dispensing a drink product to the public.
  • 33. The dispenser as recited in claim 32, wherein said second interface comprises:a plurality of modular dispensing valves; and a plurality of mounting blocks, said mounting blocks being adapted to receive one each of said modular dispensing valves.
  • 34. The dispenser as recited in claim 33, wherein:said modular dispensing valves each comprise a first electrical connector and a first fluid connector; said mounting blocks each comprise a second electrical connector and a second fluid connector; and wherein said first electrical connector is adapted to mate with said second electrical connector and said first fluid connector is adapted to mate with said second fluid connector.
  • 35. The dispenser as recited in claim 34, wherein each said connector is positioned such that mating of said fluid connectors results in substantially simultaneous mating of said electrical connectors.
  • 36. The dispenser as recited in claim 19, wherein said conveyor comprises an auger.
  • 37. The dispenser as recited in claim 19, wherein said ice distributor comprises a wheel.
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6039220 Jablonski et al. Mar 2000 A