The present invention generally relates to dispensers of the type having a dispenser housing that receives a container filled with a product to be dispensed. More particularly, the present invention relates to dispensers that employ a lockout device for controlling operation of pump mechanisms that are typically carried by the container as part of a refill unit. Most particularly, the present invention relates to dispensers including a slide bar assembly for limiting the operation of a dispenser pump.
Various dispensers are known and used to dispense fluids such as lotions, soaps and sanitizers, whether as liquid or foam. These dispensers generally include a dispenser housing that is adapted to receive refill units that carry the product that is to be dispensed. The refill units typically include a container, such as a bag or bottle, containing the product, and a pump is associated with the container such that, upon actuation, product is advanced from the container to an outlet of the dispenser. When a refill unit is emptied of product, it is removed, and a new, full refill unit is installed in the dispenser housing. To make efficient use of the volume within the housing, in terms of the amount of product that can be held therein, the container of the refill unit is often sized or contoured to fit intimately within a particular dispenser housing. Similarly, the pump portion of the refill unit is sized to fit within the dispenser housing so as to be operable by actuation mechanisms carried by the dispenser housing. Thus, the refill units are specifically sized and shaped to correspond to certain dispenser housings.
It is desirable to provide refill units that may only be used in a particular, intended dispenser housing. This can be achieved by designing specific dispenser housings that receive specific refill units. For instance, if one desires to place a sanitizer dispenser in a public restroom, a dispenser housing can be designed to have an interior that is specifically shaped to receive only an appropriately-shaped refill unit, and the manufacturers of the dispenser and refill unit can take steps to ensure that appropriately shaped refill units contain only sanitizer. By using such a paired, or associated, dispenser and refill unit arrangement, it can reasonably be assured that the maintenance staff responsible for maintaining the dispenser will only replenish the dispenser with an appropriate refill unit containing an appropriate product.
Keying systems can also be employed to ensure that only refill units of a particular product are installed in a particular intended dispenser housing. In such systems, the dispenser housing is provided with a keying system that is designed to only receive refill units having a corresponding, or complimentary, property recognized by the keying system. For instance, the dispenser housing may include a receiver for receiving a refill unit, wherein the receiver includes a star-shaped keyway. Refill units intended to be used with that particular dispenser housing would then be manufactured to have a star-shaped key positioned so that the star-shaped key fits into the star-shaped keyway when the refill unit is properly installed in the dispenser housing. Certain embodiments of electronic keying systems are also known in the art, such as those described in the jointly owned U.S. Pat. No. 7,028,861 and in the jointly owned U.S. Pat. Pub. No. 2006/0124662.
By employing the above methods, it is possible to reduce the likelihood that a refill unit containing the wrong product will be installed in a given dispenser housing. Unfortunately, some of these methods can be bypassed, and refill units with inappropriate or unintended product can be installed into some of these types of dispensers. Thus, the need exists for a dispenser having a feature to control or limit the operation of the dispenser depending on whether an appropriate refill unit is present in the dispenser housing.
In light of the foregoing, it is a first aspect of the present invention to provide a dispenser having a lockout device.
It is another aspect of the present invention to provide a dispenser having a lockout device, as above, for selectively limiting the operation of the dispenser.
It is still another aspect of the present invention to provide a dispenser having a lockout device, as above, that prevents the dispenser from dispensing product contained in an inappropriate refill unit.
In general, a dispenser having a lockout device according to the present invention has a housing that receives a refill unit that includes a container and pump associated with the container to pump contents from the container. The dispenser housing includes an actuator carriage moveable between a rest position and an actuated position. When a refill unit is received in the dispenser housing, movement of the actuator carriage from the rest position to the actuated position actuates the pump of the refill unit. The dispenser housing also includes a lockout device moveable between an open position and a closed position. When the lockout device is in the open position, the actuator carriage is moveable from the rest position to the actuated position, and when the lockout device is in the closed position, movement of the actuator carriage is blocked by the lockout device such that the actuator carriage cannot be moved from the rest position to the actuated position
In any embodiment of the dispenser housing, an engagement tab may extend from the actuator carriage and a stop tab may extend from the lockout device. When the lockout device is in the open position, the engagement tab and the stop tab are unaligned in the direction of travel of the actuator carriage as it moves from the rest position to the actuated position, and, when the lockout device is in the closed position, the engagement tab and the stop tab are aligned in the direction of travel of the actuator carriage as it moves from the rest position toward the actuated position, the alignment of the engagement tab and the stop tab preventing the movement of the actuator carriage from the rest position to the actuated position due to contact between the engagement tab and stop tab.
In any embodiment of the dispenser housing, the lockout device may include a slide bar and a notch in the slide bar. The latch has a tooth that selectively engages the notch, wherein, when the tooth engages the notch, the lockout device is held in the open position, and, when the tooth is disengaged from the notch, the lockout device is forced to the closed position.
In any embodiment of the dispenser housing, the lockout device may include a spring. The spring imparts a biasing force on the slide bar, wherein when the tooth of the latch is disengaged from the notch, the spring moves the slide bar and the lockout device is forced to the closed position.
In any embodiment of the dispenser housing, the lockout device may include a shape memory alloy wire. The shape memory alloy wire causes the latch to disengage from the notch when a current is applied to the shape memory alloy wire, the current causing the shape memory alloy wire to change shape.
In any embodiment of the dispenser housing, the latch may have an irregular cam shape and may be pivotable about an axis.
In any embodiment of the dispenser housing, the lockout device may include a wire mount, wherein the shape memory alloy wire extends between the wire mount and the latch.
In any embodiment of the dispenser housing, the shape memory alloy wire is attached to the latch above the axis.
In any embodiment of the dispenser housing, the latch may include a latch post, the shape memory alloy wire extend from the wire mount and wrapping around the latch post.
In any embodiment of the dispenser housing, the shape memory alloy wire has a first and a second end. The shape memory alloy wire extends from the wire mount proximate the first end, wraps around the latch post, and is attached to the wire mount proximate the second end.
In any embodiment of the dispenser housing, the dispenser housing may include a controller, the controller controlling the current applied to the shape memory alloy wire.
In any embodiment of the dispenser housing, the dispenser housing may include an RFID receiver associated with the controller. The RFID receiver is configured to provide instruction signals to the controller based on the nearby presence of an appropriate RFID tag.
In any embodiment of the dispenser housing, when the refill unit is an appropriate refill unit, the actuator carriage is moveable between the rest position and the actuated position, and when the refill unit is an inappropriate refill unit, the lockout device is in the closed position and the alignment of the engagement tab and the stop tab prevent the movement of the actuator carriage from the rest position to the actuated position.
In any embodiment of the dispenser housing, the dispenser housing may include an opening bar for opening the dispenser housing and a reset arm. The opening bar includes a track surface and the reset arm has a guide pin, and the guide pin rides in the track surface.
In any embodiment of the dispenser housing, the lockout device may include a slide bar having a reset notch. When the opening bar is moved upwardly, the reset arm is caused to come into contact with and bear against the reset notch.
Various features and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings wherein:
A dispenser, generally indicated by the numeral 10, is depicted in
As shown in
Dispenser 10 also includes various components used in its operation, including a pushbar 18 having a user interface surface 20 and arms 22 extending from the backside of the pushbar 18 to engage an actuator carriage 26. The actuator carriage 26 is engaged with the pump 17 of the refill unit 15 so that movement of the actuator carriage 26 results in movement of mechanisms of the pump 17. In operation, a user presses pushbar 18 at interface surface 20 so that it pivots at a hinge 24, and arms 22 move the actuator carriage 26 and thus operate the pump 17 to dispense product to the user. Actuator carriages are well known in the art and actuator carriage 26 is typical of known actuator carriages, and includes structural features, such as channels, for interfacing with arms 22 of pushbar 18. Other methods of manually facilitating the dispensing of materials from dispensers are also well known.
As shown in the embodiment illustrated in
Turning to
In the absence of any impediment to its operation, dispenser 10 functions as follows, which functioning will be familiar to those of skill in the dispenser arts. Dispenser 10 is mounted on a surface, such as a wall. A container 16 holding soap is installed into dispenser 10 according to well known methods. A user presses on surface 20 of pushbar 18, which pivots at 24. The rotational movement of pushbar 18 includes a vertical movement component, which is transferred to actuator carriage 26 through arms 22. Arms 22 are in contact with actuator carriage 26, and as arms 22 move rotationally in the upward direction, actuator carriage 26 is moved upwardly against the biasing force of springs 28. It will be appreciated that the vertically oriented pathways 32 restrict the movement of actuator carriage 26 to the generally vertical direction. As actuator carriage 26 is moved upward toward container 16, and the pump 17 associated with the container is actuated, causing a portion of product S to be dispensed from the container 16. The user then removes the pressure on surface 20, and the biasing force of springs 28 pushes actuator carriage 26 downward away from container 16. Actuator carriage 26, in turn, pushes downward on arms 22 of pushbar 18, thereby rotating pushbar 18 and returning it to its starting position. The pump 17 will also typically include a biasing mechanism (e.g. spring) that can also provide some of this return force.
The present invention, however, incorporates a lockout device to selectively limit this type of operation of the dispenser, and thereby prevent its operation and dispensing of soap.
From the rear view of
As best seen in
Notch 52 is positioned on slide bar 48 to be engaged by latch mechanism 60 of assembly 40. As shown in
Returning to
If latch tooth 62 is at first engaged with notch 52, such as in the configuration shown in
Current may be selectively applied to activation wire 68 in the form of an activation signal 72 provided by a controller 74. Controller 74 is part of dispenser 10 and receives and provides instructions to various other electrical components that may be included in dispenser 10. While not intended to be an exhaustive list, such other electrical components may include visual or auditory indicia, sensors, and the like. In the embodiment shown, controller 74 may be associated with an RFID receiver 76 (which may also be known as an RFID reader) that is incorporated into dispenser 10 for the purpose of identifying refill containers based on the refill containers having associated therewith particular RFID tags. RFID receivers and tags are well known in the art. RFID receiver 76 may be configured to provide an instruction signal 78 to controller 74 based on the nearby presence of an appropriate RFID tag, such as when the RFID tag is affixed to a refill container that is installed in dispenser 10. RFID receiver 76 may be configured to periodically query for nearby RFID tags. If RFID receiver 76 receives an appropriate response (i.e., a response from an RFID tag having a particular and anticipated quality, such as frequency), no action is taken. If RFID receiver 76 does not receive an appropriate response to its query, because of the absence of an appropriate RFID tag nearby, RFID receiver 76 sends instruction signal 78 to controller 74.
When an appropriate refill container is used in dispenser 10, controller 74 does not send an activation signal 72 to activation wire 68. As discussed, when slide bar 48 is held in the open position by latch tooth 62, pushbar 18 may be depressed and the dispenser freely operated. However, when an inappropriate refill container is used in dispenser 10, or when controller 74 receives an instruction signal 78 from RFID receiver 76, controller 74 provides an activation signal 72 to activation wire 68. When activation signal 72 is applied to activation wire 68, which may be through wire mount 70, in the form of current, latch mechanism 60 is acted on, causing latch tooth 62 to rotate. Thus, when latch tooth 62 is caused to rotate so that it no longer engages notch 58, slide bar 48 will be moved to the closed position. Once in the closed position, stop tabs 50 prohibit actuator carriage 26 from moving upward, thereby limiting operation of dispenser 10.
Once slide bar 48 is in the closed position and the operation of the dispenser is limited, a user will be unable to dispense any product S. This will either cause the user to give up using the dispenser or to investigate the problem further. If the user investigates the problem and opens dispenser 10 by using the opening bar 39, as those skilled in the dispenser arts understand to do, the lockout device will be mechanically reset so the slide bar 48 is returned to the open position. This resetting will be discussed primarily with reference to
Turning to the figures,
Dispensers constructed according to the concepts of the present invention offer several advantages over prior art forms. Principally, the present invention provides a physical means of preventing the operation of a dispenser unless an appropriate refill container is installed in the dispenser. Moreover, the present invention provides a mechanical means for resetting the lockout device once it is activated and moved to a closed position.
Thus, it can be seen that the objects of the invention have been satisfied by the structure and its method for use presented above. While in accordance with the Patent Statutes, only the best mode and preferred embodiment has been presented and described in detail, it is to be understood that the invention is not limited thereto or thereby. Accordingly, for an appreciation of the true scope and breadth of the invention, reference should be made to the following claims.
This application is a continuation of U.S. non-provisional patent application Ser. No. 12/855,139 filed Aug. 12, 2010 which claims priority from U.S. provisional patent application Ser. No. 61/233,163 filed on Aug. 12, 2009, which is incorporated herein by reference in its entirety.
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Number | Date | Country |
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WO 2007019320 | Feb 2007 | WO |
Number | Date | Country | |
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20130134185 A1 | May 2013 | US |
Number | Date | Country | |
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61233163 | Aug 2009 | US |
Number | Date | Country | |
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Parent | 12855139 | Aug 2010 | US |
Child | 13748919 | US |